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TK 3160
TK 3160
TK-3160
SERVICE MANUAL
© 2003-8 PRINTED IN JAPAN
B51-8653-00 (S) 1314
CONTENTS
GENERAL ............................................................. 2
SYSTEM SET-UP ................................................. 2
OPERATING FEATURES ..................................... 3
REALIGNMENT .................................................... 4
DISASSEMBLY FOR REPAIR .............................. 5
Antenna
(KRA-27: Option)
CIRCUIT DESCRIPTION ....................................... 7
INSTALLATION .................................................. 11
TERMINAL FUNCTION ...................................... 12
Knob (CH-SELECTOR) SEMICONDUCTOR DATA ................................. 13
(K29-9280-13)
COMPONENTS DESCRIPTION ......................... 14
PARTS LIST ........................................................ 15
Knob (VOLUME) EXPLODED VIEW ............................................... 23
(K29-9278-13)
PACKING ............................................................ 24
ADJUSTMENT ................................................... 25
PC BOARD
TX-RX UNIT (X57-672X-XX) ........................ 30
Cabinet assy
(A02-3826-33) SCHEMATIC DIAGRAM ..................................... 34
BLOCK DIAGRAM .............................................. 38
LEVEL DIAGRAM ............................................... 40
KSC-30 ................................................................ 41
SPECIFICATIONS ............................ BACK COVER
Knob (PTT)
(K29-9279-03)
communications equipment. It contains all required service and any open connectors are properly terminated.
information for the equipment and is current as of the ● SHUT OFF and DO NOT operate this equipment near
publication date. Changes which may occur after publication electrical blasting caps or in an explosive atmosphere.
are covered by either Service Bulletins or Manual Revisions. ● This equipment should be serviced by a qualified technician only.
Unit
Model TX-RX Unit Frequency range Remarks
& destination
IF1 : 49.95MHz
TK-3160 K,M X57-6730-10 450~490MHz
LOC : 50.4MHz
SYSTEM SET-UP
Merchandise received
Transceiver programming
A personal computer (IBM PC or compatible), programming
interface (KPG-22), and programming software (KPG-82D)
are required for programming.
(The frequency, TX power HI/LOW, and signalling data are programmed
for the transceiver.)
Delivery
2
TK-3160
OPERATING FEATURES
3-1. Preface
The TK-3160 transceiver is programmed using a personal
computer, a programming interface (KPG-22) and programming
software (KPG-82D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming. Fig. 1
4
TK-3160
DISASSEMBLY FOR REPAIR
1. Separating the case assembly from the chassis. 3. How to remove the battery terminal block.
1. Remove the volume knob z. 1. Remove the two screws /, then pull out the back cover Ω.
2. Remove the two screws x. 2. Remove the screw ≈.
3. Lift the chassis c, and remove it from the case assembly.
Note: After separating the case assembly from the chassis, ≈
remove the channel knob.
/ /
x z Ω
x ,
Packing
c
Channel knob
b
TX/RX UNIT A/2 b
b b
b b
m b .
n
v
v
TX/RX UNIT B/2
,
≈
Note: To remove the TX/RX unit B/2, remove the solder using
a soldering iron ..
Note: The two screws n of TX/RX unit A/2 are fixing the
battery terminal block ,.
5
TK-3160
DISASSEMBLY FOR REPAIR
Assembling • Installation of chassis and cabinet assy
• Installation of battery terminal block and Do not press this area, top
packing packing easily deform.
Note:
Fig. 1 • Take care that the packing does not protrude from the
chassis or case.
Note: Cushion must not cover the screws A,B and C. • Replace the protruded or deformed packing with a new one.
6
TK-3160
CIRCUIT DESCRIPTION
1. Frequency Configuration 3) IF Amplifier Circuit
The receiver utilizes double conversion. The first IF is 49.95 The first IF signal is passed through a four-pole monolithic
MHz and the second IF is 450 kHz. The first local oscillator crystal filter (XF401) to remove the adjacent channel signal.
signal is supplied from the PLL circuit. The filtered first IF signal is amplified by the first IF amplifier
The PLL circuit in the transmitter generates the necessary (Q202) and then applied to the lF system IC (IC401). The IF
frequencies. Fig. 1 shows the frequencies. system IC provides a second mixer, second local oscillator,
limiting amplifier, quadrature detector and RSSI (Received
ANT TX/RX: 450 ~ 490MHz (K,M) CF Signal Strength Indicator). The second mixer mixes the first
450kHz
SP
IF signal with the 50.4MHz of the second local oscillator
MCF output (TCXO X1) and produces the second IF signal of
RF AF
ANT SW IF SYSTEM
AMP AMP
450kHz.
49.95MHz
50.4MHz The second IF signal is passed through the ceramic filter
X3 multiply (CF401) to remove the adjacent channel signal. The filtered
TCXO 16.8MHz
RX: 400.05 ~ 440.05MHz
second IF signal is amplified by the limiting amplifier and
TX: 450 ~ 490MHz (K,M) (K,M) MIC demodulated by the quadrature detector with the ceramic
TX RF PLL MIC
AMP AMP VCO AMP discriminator (CD401). The demodulated signal is routed to
the audio circuit.
Fig. 1 Frequency configuration
4) Wide/Narrow Switching Circuit
Narrow and Wide settings can be made for each channel
2. Receiver by switching the demodulation level.
The frequency configuration of the receiver is shown in Fig. 2. The WIDE (high level) and NARROW (low level) data is
ANT output from IC805, pin 54.
When a WIDE (high level) data is received, Q401 turn off.
RF AMP MIXER MCF IF AMP
BPF Q404 BPF Q403 XF401 Q402 When a NARROW (low level) data is received, Q401 turn on.
ANT SW Q401 turns off/on with the Wide/Narrow data and the IC401
TUNE TUNE 1st Local
detector output level is switched to maintain a constant
output level during wide or narrow signals.
CF401
IC602 IC601 Q402
AF Amp IC605 SP
AF VOL AF PA
IC401 AQUA
IF,MIX,DET AFOUT
IC401
FM IF SYSTEM
X1
Q4
X3 multiply TCXO 16.8MHz
7
TK-3160
CIRCUIT DESCRIPTION
6) Tone Volume Fixed Circuit (3) MSK (Fleet Sync)
This function generates a TONE signal sound even if the Fleet Sync utilizes 1200bps and 2400bps MSK signal is
AF volume of the transceiver is the minimum. output from pin 6 of IC601. And is routed to the VCO.
A TONE signal is sent through Q602 to the AF amplifier When encoding MSK, the microphone input signal is muted.
when, in the FPU, “TONE Volume Fixed” is set to ON.
RECEIVE SIGNALING
IC601 IC601
AQUA VOL FM IF IC401
IC602
IF Amp IF Amp
IC605 SIGNAL
TA7368F DTMF
IC805 BEEP AQUA
CPU
QT/DQT
2-TONE
SP MUTE
SP
(4) DTMF
500
The DTMF input signal from the IF IC (IC401) is amplified
by IC602 and goes to IC601, the DTMF decoder. The
ON decoded information is then processed by the CPU.
25 OFF
8
TK-3160
CIRCUIT DESCRIPTION
IC601
D4,7 Q6 AGC
TX VCO Q7
MIC
LPF RF AMP
AQUA VCO
LPF Q9 Q11
BUFF AMP RF AMP
D3,9 Q5 LPF
RX VCO
Q8, 12 IC805
T/R SW
DTMF/2 TONE LSDVCO LPF
RX X1
TX
LSDTCXO LPF TCXO
CPU
PLL IC IC1
5kHz/6.25kHz
1/N
Fig. 8 Microphone amplifier
PLL DATA
PHASE CHARGE
COMPARATOR PUMP
REF OSC
2) Drive and Final Amplifier
The signal from the T/R switch (D201 is on) is amplified by
1/M
5kHz/6.25kHz the pre-drive (Q206) and drive amplifier (Q207) to 50mW.
The output of the drive amplifier is amplified by the RF power
X1 amplifier (Q211) to 4.0W (1W when the power is low). The
16.8MHz
RF power amplifier consists of two MOS FET stages. The
Fig. 6 PLL circuit output of the RF power amplifier is then passed through
the harmonic filter (LPF) and antenna switch (D204 and
3) Unlock Detector D206) and applied to the antenna terminal.
ANT
If a pulse signal appears at the LD pin of IC1, an unlock D204
Q205 Q206 Q207 Q211 D206
From
condition occurs, and the DC voltage obtained from C19, T/R SW RF Pre-DRIVE DRIVE RF ANT LPF
(D201) AMP AMP AMP POWER AMP SW
R6, and Q1 causes the voltage applied to the microprocessor VG VG VG
to go high. When the microprocessor detects this condition,
VDD
the transmitter is disabled, ignoring the push-to-talk switch +B
R256
input signal.(See Fig. 7) R257
5C
R261
IC201 IC201
(1/2) (2/2)
PCTV
R6 IC805 (IC805)
R7
IC1 Q1 UL Fig. 9 Drive and final amplifier and APC circuit
R16
LD CPU
C19
3) APC Circuit
PLL IC
The APC circuit always monitors the current flowing through
the RF power amplifier (Q211) and keeps a constant current.
Fig. 7 Unlock detector circuit The voltage drop at R256, R257 and R261 is caused by the
current flowing through the RF power amplifier and this
4. Transmitter System voltage is applied to the differential amplifier IC201(1/2).
1) Microphone Amplifier IC201(2/2) compares the output voltage of IC201(1/2) with
The signal from the microphone passes through IC601. the reference voltage from IC805. The output of IC201(2/2)
When encoding DTMF, it is turned OFF for muting the controls the VG of the RF power amplifier, Drive amplifier
microphone input signal by IC601. and Pre-Drive amplifier to make both voltages the same.
The signal passes through the Audio processor (IC601) for The change of power high/low is carried out by the change
the maximum deviation adjustment, and goes to the VCXO of the reference voltage.
modulation input.
4) Encode Signalling
(1) QT/DQT
QT,DQT data of the LSDTCXO Line is output from pin 22 of
the CPU. The signal passes through a low-pass CR filter
and goes to the TCXO(X1).
The QT,DQT data of the LSDVCO Line is output from pin
9
TK-3160
CIRCUIT DESCRIPTION
20 of the CPU. The signal passes through a low pass CR
filter, mixes with the audio signal, and goes to the VCO
C834 X801
modulation input. TX deviation is adjusted by the CPU. XOUT
IC805
(2) DTMF/2 TONE
High-speed data is output from pin 2 of the CPU. The signal Q810
passes through a low-pass CR filter, and provides a TX and Hi: OFF BSHIFT
SP out tone, and is then applied to the audio processor LOW: ON
(IC601). The signal is mixed with the audio signal and goes Fig. 10 Frequency shift circuit
to the VCO.
TX deviation is adjusted by the CPU. 2) Memory Circuit
Memory circuit consists of the CPU (IC805) and an EEPROM
(3) MSK (Fleet Sync) (IC804). An EEPROM has a capacity of 64k bits that contains
The MSK input signal from the IF IC is amplified by IC602 the transceiver control program for the CPU and data such
(1/2) and goes to pin 31 of IC 601. The signal is demodulated as transceiver channels and operating features.
by MSK demodulator in IC 601. The demodulated data goes
IC805 IC804
to the CPU for processing.
CPU EEPROM
5. Power Supply
Fig. 11 Memory circuit
There are 3.5V power supply for PLL circuit and five 5V
power supplies for the microprocessor: 5M,5MS,5C,5R, and 3) Low Battery Warning
5T. 5M for microprocessor is always output while the power The battery voltage is checked using by the microprocessor.
is on. 5M is always output, but turns off when the power is The transceiver generates a warning tone when it falls below
turned off to prevent malfunction of the microprocessor. the warning voltage shown in the table.
5C is a common 5V and is output when SAVE is not set to
OFF. (1) The red LED blinks when the battery voltage falls below
5R is 5V for reception and output during reception. the voltage (1) shown in the table during transmission.
5T is 5V for transmission and output during transmission. (2) The red LED blinks when the battery voltage falls below
the voltage (2) shown in the table during transmission.
6. Control Circuit Note:
The control circuit consists of a microprocessor (IC805) and The transceiver checks the battery voltage during reception
its peripheral circuits. It controls the TX-RX unit. IC805 mainly even when, in the FPU, the Battery Warning status function
performs the following: is set to “On TX” (default setting).
(1) Switching between transmission and reception by the However, the LED does not blink during reception. During
PTT signal input. transmission, the LED blinks to generate the warning tone
(2) Reading system, group, frequency, and program data of a low battery voltage.
from the memory circuit.
(3) Sending frequency program data to the PLL. (3) The transceiver immediately stops transmission when
(4) Controlling squelch on/off by the DC voltage from the the battery voltage falls below the voltage (3) shown in
squelch circuit. the table. A message tone beeps while the PTT switch
(5) Controlling the audio mute circuit by the decode data is released.
input.
(6) Transmitting tone and encode data. Battery Case Li-ion Battery Ni-Cd Battery Ni-MH Battery
(1) 6.2[V] 6.5[V] 6.2[V] 6.2[V]
1) Frequency Shift Circuit
The microprocessor (IC805) operates at a clock of (2) 7.5[V] 7.1[V] 6.8[V] 7.0[V]
7.3728MHz. This oscillator has a circuit that shifts the (3) 5.9[V] 6.2[V] 5.9[V] 5.9[V]
frequency by BEAT SHIFT SW (Q810).
A beat sound may be able to be evaded from generation if
SB R833 IC805
“Beat Shift” is set to ON when it is generated in the internal
spurious transmission modulated sound of a transceiver. 88
CPU
R834
74
AUXSW
AUX SW
C636
C628
C627
R622
R618
C607 R607 R633
70 IC805
C642
R627
EN1
C609
R609
69 CPU
C645
R626 C625
R623
68
EN2 SIDE 1 75 C631
SW1
R632
C634
EN3 C614 C635
67 R640 C632
EN4
R613
R616
617
C640
25 17
R601
76 26 16
R696
R628
SIDE 2
C619
C618
R615
L806
SW2 IC601
C648
R643
C643
R642
C616 32 10
C646 R641 1 9
C608
R610
R636
C637
+ +
R621
R695
R629
C633
C641
C621
C622
+ C610
Fig. 13 Control system
R608
R631
C847
R634
C630
R624 C613
CP808
R647
CP809 R625 +
R1 VCC
CP812
C846 L804
R835 CP810
CP803
R855
C1
R2
75 51
R856
76 50 CP813
C3
R3
R840
R839
C4
R836 CE CP814
4
11
TK-3160
TERMINAL FUNCTION
■ CN801
Pin
No. Designation Function Condition Value
1 GND GND Vss
2 SB Switched B Output Voltage/7mA load DC (Battery terminal) ±0.5V
3 A3 AUX3 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
4 TXAFI Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 280±50mVrms @22kΩ Load
5 A2 AUX2 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
6 A6 AUX6 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
7 A1 AUX1 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
8 A5 AUX5 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
9 A4 AUX4 Load >100kΩ (Low) Vss ~ 0.4V (High) Vdd-0.8V ~ Vdd
10 NC Non connection Non connection
11 5C DC 5V Output Voltage/10mA load 5.0±0.5V
12 DEO Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 280±50mVrms @2.2kΩ Load
13 TXAFI Transmit AF input Input sensitivity/Impedance (1kHz std. dev.) 280±50mVrms @22kΩ Load
14 DEO Discriminator signal output Output voltage/Impedance (1kHz std. mod.) 280±50mVrms @2.2kΩ Load
15 NC Non connection Non connection
Input sensitivity/Impedance
16 ALT Sidetone input 7 ±3mVrms @22kΩ Load
(1kHz rated AF power/Vol. MAX)
17 NC Non connection Non connection
18 NC Non connection Non connection
19 NC Non connection Non connection
20 GND GND Vss
12
TK-3160
SEMICONDUCTOR DATA
Microprocessor : M30622MCA7G7GP (TX-RX UNIT : IC805)
■ Pin function
Pin Port Pin Port
No. Name I/O Function I/O Function
No. Name
1 PCTV O APC/BPF control data output. 53 BSHIFT O Beet shift switch.
2 DTMF O DTMF,2TONE. 54 W/N O W/N switch Wide:H
3 HSDI I High speed data input.(2TONE) 55 NC - NC
4 EEPDAT I/O EEPROM data input/output. 56 APCSW O APC switch output.
5 EEPCLK O EEPROM Clock 57 SAVE O Battery save output.
6 BYTE I GND. 58 5TC O 5T control output.
7 CNVSS I GND. 59 5RC O 5R control output.
8 AUX5 O Option Board 5 60 VCC - +5V.
9 AUX6 O Option Board 6 61 5MSC O 5M control output.
10 RESET I CPU reset. 62 VSS - GND.
11 XOUT O CPU clock. 63 NC - NC
12 VSS - GND. 64 NC - NC
13 XIN I CPU clock. 65 NC - NC
14 VCC - +5V. 66 NC - NC
15 NC I NC 67 EN4 I CH selector input 4.
16 INT I Battery voltage monitor input Low battery : L 68 EN3 I CH selector input 3.
17 RDF/FD I Base Band IC Data input 69 EN2 I CH selector input 2.
TCLK/ 70 EN1 I CH selector input 1.
18 I Base Band IC Data input
DTRDI 71 NC - NC
19 NC - NC 72 LEDTX O RED LED lights control output
20 LSDVCO O Low speed data output. (VCO) 73 LEDRX O GREEN LED lights control output
21 NC I NC 74 AUXSW I Key input.(Emergency)
22 LSDTCXO O Low speed data output. (TCXO) 75 SIDE1 I Side key 1 input.
23 NC I NC 76 SIDE2 I Side key 2 input.
24 BEEP O Beep output. 77 NC - NC
25 OPTDET I Option detect input 78 NC - NC
26 NC - NC 79 SIM1 I Destination select 1.
27 NC - NC 80 SIM2 I Destination select 2.
28 NC - NC 81 NC - NC
29 AUX4 O Option board port 4 82 PLLUL I PLL unlock detect input. unlock : L
30 AUX2 I/O Option board port 2 83 RFCLK O PLL clock output. Latch : L
31 NC - NC 84 RFDAT O PLL data output.
32 NC - NC 85 PS O PLL power save output.
33 TXD I/O Serial data. 86 PLLSTB O PLL strobe output.
34 PTT/RXD I PTT on : L/Serial data. 87 BATTSEL I Battery distinction input.
35 STD I Base Band IC Data input 88 BATT I Battery voltage input.
36 BBDIR O Base Band IC Data output 89 VOX I VOX input.
37 BBCLK O Base Band IC clock output 90 RSSQL I Received signal strength indicator input.
38 BBDI/O I/O Base Band IC Data input/output 91 ANSQL I Squelch level input.
39 NC - NC 92 LSDI I Low speed data input (QT/DQT).
TDATA/ 93 THM I Thermistor input.
40 O Base Band IC Data output
DTRCLK 94 AVSS - GND.
41 DTRLOADN O Base Band IC Data output 95 NC - NC
42 AUX3 O Option board port 3 96 VREF - +5V.
43 AUX1 O Option board port 1 97 AVCC - +5V.
44 NC - NC 98 NC - NC
45 NC - NC 99 NC - NC
46 DSW O APC voltage discharge Switch 100 NC - NC
47 BEEPSW O Beep switch.
48 AFCOUT O AF amp power supply control
49 AFMUTE O RX audio mute
50 NC - NC
51 TX O TX VCO power supply switch TX:L
52 RX O RX VCO power supply switch RX:L
13
TK-3160
COMPONENTS DESCRIPTION
TX-RX UNIT (X57-673X-XX)
Ref. No. Use/Function Operation/Condition Ref. No. Use/Function Operation/Condition
IC1 IC PLL system Q803(2/2) Transistor AVR / 5T
IC201 IC Comparator (APC) Q804 Transistor 5C switch
IC401 IC FM IF system Q805(1/2) Transistor LED switch / Green
IC601 IC Audio processor Q805(2/2) Transistor LED switch / Red
IC602 IC AF AMP Q806 Transistor AVR / PLLB
IC603(1/2) IC HSD AMP Q807 Transistor PLLB switch
IC603(2/2) IC HSD AMP Q808 Transistor 5MS switch
IC604 IC VOX AMP Q809 Transistor 5R switch
IC605 IC AF power AMP Q810 FET Beet shift switch
IC801 IC Voltage regulator / 5V Variable
D3 Frequency control / RX VCO
IC802 IC Voltage detector / Reset capacitance diode
IC803 IC Voltage detector / INT Variable
D4 Frequency control / TX VCO
IC804 IC EEPROM capacitance diode
IC805 IC Microprocessor Variable
D7 Frequency control / TX VCO
IC806 IC Flip Flop capacitance diode
Q1 Transistor Level shift Variable
D9 Frequency control / RX VCO
Q2 Transistor Level shift capacitance diode
Q3 Transistor Level shift Variable
D10 Modulation
Q4 Transistor Tripler capacitance diode
Q5 FET VCO / RX D11 Diode Current steering
Q6 FET VCO / TX D201 Diode TX/RX RF switch
Q7 Transistor PLL IC f_in AMP D203 Zener diode APC protect
Q8 FET DC switch / TX VCO D204 Diode ANT switch
Q9 Transistor RF Buffer AMP D206 Diode ANT switch
Q10 Transistor Ripple filter D208 Diode ANT switch
Q11 Transistor RF AMP D212 Diode ANT switch
Q12 FET DC switch / RX VCO D401 Diode TX/RX RF switch
Q205 Transistor Pre-drive AMP Variable
D402 RF BPF tuning
Q206 FET Pre-drive AMP capacitance diode
Q207 FET TX Drive AMP Variable
D403 RF BPF tuning
Q208 Transistor APC switch capacitance diode
Q209 FET APC switch Variable
D404 RF BPF tuning
Q210 Transistor APC switch capacitance diode
Q211 FET TX Final AMP Variable
D405 RF BPF tuning
Q212 FET APC switch capacitance diode
Q213 Transistor APC switch Variable
D406 RF BPF tuning
Q401 Transistor W/N switch capacitance diode
Q402 Transistor IF AMP D407 Diode Rectifier
Q403 FET Mixer D603 Diode Limitter
Q404 FET RF AMP D604 Diode Detector
Q407 FET DC switch D605 Diode Detector
Q601 FET AF Mute D606 Diode Detector
Q602 FET Beep switch D801 Diode 5M protect
Q603 Transistor DC switch / SP Mute D802 LED LED / Red
Q604 Transistor DC switch D803 LED LED / Green
Q605 Transistor MIC AGC D805 Diode Reverse protection
Q606 Transistor MIC AGC
Q607 Transistor DC switch / SP Mute
Q608 FET SP Mute switch
Q801 Transistor 5T switch
Q802(1/2) FET 5TC switch
Q802(2/2) FET SAVE switch
Q803(1/2) Transistor AVR / 5C
14
TK-3160
PARTS LIST
CAPACITORS CC 45 TH 1H 220 J Color* Capacitor value
CC45
1 2 3 4 5 6 010 = 1pF 2 2 0 = 22pF
1 = Type ... ceramic, electrolytic, etc. 4 = Voltage rating 100 = 10pF
Multiplier
2 = Shape ... round, square, ect. 5 = Value 101 = 100pF
2nd number
3 = Temp. coefficient 6 = Tolerance 102 = 1000pF = 0.001µF
1st number
103 = 0.01µF
Temperature coefficient
1st Word C L P R S T U 2nd Word G H J K L
Color* Black Red Orange Yellow Green Blue Violet ppm/ 30 60 120 250 500
ppm/ 0 -80 -150 -220 -330 -470 -750 Example : CC45TH = -470 60ppm/
Voltage rating
2nd word A B C D E F G H J K V
1st word
0 1.0 1.25 1.6 2.0 2.5 3.15 4.0 5.0 6.3 8.0 -
1 10 12.5 16 20 25 31.5 40 50 63 80 35
2 100 125 160 200 250 315 400 500 630 800 -
3 1000 1250 1600 2000 2500 3150 4000 5000 6300 8000 -
(Chip)(B,F)
W
Carbon resistor (Nomal type) Dimension (Chip resistor)
(EX) R D 1 4 B B 2 C 0 0 0 J Dimension code L W T
E 3.2 0.2 1.6 0.2 1.0
1 2 3 4 5 6 7
F 2.0 0.3 1.25 0.2 1.0
G 1.6 0.2 0.8 0.2 0.5 0.1
1 = Type 5 = Rating wattage
H 1.0 0.05 0.5 0.05 0.35 0.05
2 = Shape 6 = Value
3 = Dimension 7 = Tolerance
Rating wattage
4 = Temp. coefficient
Code Wattage Code Wattage Code Wattage
1J 1/16W 2C 1/6W 3A 1W
2A 1/10W 2E 1/4W 3D 2W
2B 1/8W 2H 1/2W
15
TK-3160
PARTS LIST
∗ New Parts. indicates safety critical components. L: Scandinavia K: USA P: Canada
Parts without Parts No. are not supplied. Y: PX (Far East, Hawaii) T: England E: Europe
Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y: AAFES (Europe) X: Australia M: Other Areas
Teile ohne Parts No. werden nicht geliefert.
TK-3160 (Y50-579X-XX)
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
42 1B T07-0369-05 SPEAKER
TK-3160
1 1B * A02-3826-33 CABINET ASSY TX-RX UNIT (X57-673X-XX) 0-10 :K, M
2 2B * A10-4068-01 CHASSIS D802 B30-2156-05 LED(RED)
3 3A * A82-0054-02 REAR PANEL D803 B30-2157-05 LED(YELLOW)
16
TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
17
TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
18
TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
L14 L41-1578-14 SMALL FIXED INDUCTOR R13 R92-1252-05 CHIP R 0OHM J 1/16W
L15 L41-1878-14 SMALL FIXED INDUCTOR R14 RK73GB1J222J CHIP R 2.2K J 1/16W
L16 L40-1275-92 SMALL FIXED INDUCTOR(12NH) R15 R92-1252-05 CHIP R 0OHM J 1/16W
L17,18 L41-2285-03 SMALL FIXED INDUCTOR R16 RK73GB1J102J CHIP R 1.0K J 1/16W
L19 L40-1875-92 SMALL FIXED INDUCTOR(18NH) R17 RK73GB1J101J CHIP R 100 J 1/16W
L20,21 L40-3391-86 SMALL FIXED INDUCTOR(3.3UH) R18 RK73GB1J474J CHIP R 470K J 1/16W
L22 L92-0163-05 BEADS CORE R19 RK73GB1J100J CHIP R 10 J 1/16W
L23 L40-2275-92 SMALL FIXED INDUCTOR(22NH) R20,21 R92-1252-05 CHIP R 0OHM J 1/16W
L25 L40-2275-92 SMALL FIXED INDUCTOR(22NH) R22 RK73GB1J821J CHIP R 820 J 1/16W
L205 L40-1875-92 SMALL FIXED INDUCTOR(18NH) R23,24 RK73GB1J681J CHIP R 680 J 1/16W
L207 L40-1875-92 SMALL FIXED INDUCTOR(18NH) R25 RK73GB1J103J CHIP R 10K J 1/16W
L208 L92-0138-05 FERRITE CHIP R26 RK73GB1J223J CHIP R 22K J 1/16W
L209 L40-8265-92 SMALL FIXED INDUCTOR(8.2NH) R27 RK73GB1J103J CHIP R 10K J 1/16W
L213 L40-8265-92 SMALL FIXED INDUCTOR(8.2NH) R28 RK73GB1J393J CHIP R 39K J 1/16W
L216 L40-1575-54 SMALL FIXED INDUCTOR(15NH) R29 RK73GB1J104J CHIP R 100K J 1/16W
L403 L40-5685-85 SMALL FIXED INDUCTOR(0.56UH) R40 RK73GB1J102J CHIP R 1.0K J 1/16W
L404 L40-2785-92 SMALL FIXED INDUCTOR(270NH) R41 RK73GB1J154J CHIP R 150K J 1/16W
L405 L40-2775-92 SMALL FIXED INDUCTOR(27NH) R43 RK73HB1J154J CHIP R 150K J 1/16W
L407-409 L41-6868-14 SMALL FIXED INDUCTOR R44 RK73HB1J472J CHIP R 4.7K J 1/16W
L410 L92-0138-05 FERRITE CHIP R46 RK73HB1J101J CHIP R 100 J 1/16W
L411 L41-2285-03 SMALL FIXED INDUCTOR R47 RK73HB1J682J CHIP R 6.8K J 1/16W
L413,414 L41-6868-14 SMALL FIXED INDUCTOR R48 RK73HB1J103J CHIP R 10K J 1/16W
L415 L41-4778-03 SMALL FIXED INDUCTOR R49 RK73GJ1J333D∗ CHIP R 33K D 1/16W
L416 L40-5681-86 SMALL FIXED INDUCTOR(0.56UH) R50 RK73HB1J331J CHIP R 330 J 1/16W
L601 L92-0140-05 FERRITE CHIP R51 RK73GJ1J104D∗ CHIP R 100K D 1/16W
19
TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
R235 RK73GB1J101J CHIP R 100 J 1/16W R601 R92-1252-05 CHIP R 0OHM J 1/16W
R237 RK73GB1J223J CHIP R 22K J 1/16W R602 RK73GB1J184J CHIP R 180K J 1/16W
R242 RK73GB1J124J CHIP R 120K J 1/16W R603 R92-1252-05 CHIP R 0OHM J 1/16W
R247 RK73GB1J473J CHIP R 47K J 1/16W R604 RK73GB1J184J CHIP R 180K J 1/16W
R251 R92-1252-05 CHIP R 0OHM J 1/16W R607-609 RK73GB1J103J CHIP R 10K J 1/16W
R261 RK73EB2ER39K CHIP R 0.39 K 1/4W R617 RK73GB1J473J CHIP R 47K J 1/16W
R262 R92-0670-05 CHIP R 0OHM R618 ∗ RK73GJ1J364D CHIP R 360K D 1/16W
R263 RK73GB1J101J CHIP R 100 J 1/16W R621 RK73GB1J473J CHIP R 47K J 1/16W
R264,265 RK73GH1J154D CHIP R 150K D 1/16W R622 RK73GB1J684J CHIP R 680K J 1/16W
R267-270 RK73GH1J154D CHIP R 150K D 1/16W R623 RK73GB1J274G CHIP R 270K G 1/16W
R271 RK73GB1J103J CHIP R 10K J 1/16W R624 RK73GB1J562J CHIP R 5.6K J 1/16W
R272 RK73GB1J473J CHIP R 47K J 1/16W R625 RK73GB1J563J CHIP R 56K J 1/16W
R273 R92-1252-05 CHIP R 0OHM J 1/16W R626,627 RK73GB1J184J CHIP R 180K J 1/16W
R274 RK73GB1J105J CHIP R 1.0M J 1/16W R628 RK73GB1J224J CHIP R 220K J 1/16W
R275 RK73GB1J222J CHIP R 2.2K J 1/16W R629 RK73GB1J394J CHIP R 390K J 1/16W
R276,277 RK73GB1J104J CHIP R 100K J 1/16W R630 RK73GB1J684J CHIP R 680K J 1/16W
R278 R92-0670-05 CHIP R 0OHM R631 RK73GB1J394J CHIP R 390K J 1/16W
R279,280 RK73GB1J271J CHIP R 270 J 1/16W R632 RK73GB1J823J CHIP R 82K J 1/16W
R281,282 R92-1252-05 CHIP R 0OHM J 1/16W R633 RK73GB1J223J CHIP R 22K J 1/16W
R401 RK73GB1J100J CHIP R 10 J 1/16W R634 RK73GB1J153J CHIP R 15K J 1/16W
R403 RK73GB1J102J CHIP R 1.0K J 1/16W R636 RK73GB1J474J CHIP R 470K J 1/16W
R404 RK73GB1J334J CHIP R 330K J 1/16W R637 RK73GB1J394J CHIP R 390K J 1/16W
R406 RK73GB1J332J CHIP R 3.3K J 1/16W R639 RK73GB1J393J CHIP R 39K J 1/16W
R407 RK73GB1J474J CHIP R 470K J 1/16W R640 RK73GB1J184J CHIP R 180K J 1/16W
R408 RK73GB1J332J CHIP R 3.3K J 1/16W R641,642 RK73GB1J124J CHIP R 120K J 1/16W
R409 RK73GB1J392J CHIP R 3.9K J 1/16W R643 RK73GB1J184J CHIP R 180K J 1/16W
R412 RK73GB1J122J CHIP R 1.2K J 1/16W R644,645 RK73GB1J472J CHIP R 4.7K J 1/16W
R413 RK73GB1J124J CHIP R 120K J 1/16W R646 RK73GB1J223J CHIP R 22K J 1/16W
R414 RK73GB1J681J CHIP R 680 J 1/16W R647 R92-1252-05 CHIP R 0OHM J 1/16W
R415 RK73GB1J472J CHIP R 4.7K J 1/16W R648 RK73GB1J103J CHIP R 10K J 1/16W
R416 RK73GB1J101J CHIP R 100 J 1/16W R649 RK73GB1J104J CHIP R 100K J 1/16W
R417 RK73GB1J470J CHIP R 47 J 1/16W R650 RK73GB1J102J CHIP R 1.0K J 1/16W
R419 RK73GB1J222J CHIP R 2.2K J 1/16W R651 R92-1252-05 CHIP R 0OHM J 1/16W
R420 RK73GB1J151J CHIP R 150 J 1/16W R652 RK73GB1J273J CHIP R 27K J 1/16W
R422 RK73GB1J104J CHIP R 100K J 1/16W R653 RK73GB1J392J CHIP R 3.9K J 1/16W
R423 RK73GB1J563J CHIP R 56K J 1/16W R654 RK73GB1J103J CHIP R 10K J 1/16W
R424 RK73HB1J104J CHIP R 100K J 1/16W R655,656 RK73GB1J105J CHIP R 1.0M J 1/16W
R425 RK73GB1J563J CHIP R 56K J 1/16W R657 RK73GB1J332J CHIP R 3.3K J 1/16W
R427 R92-1252-05 CHIP R 0OHM J 1/16W R658 RK73GB1J103J CHIP R 10K J 1/16W
R430,431 RK73HB1J105J CHIP R 1.0M J 1/16W R660 RK73GB1J154J CHIP R 150K J 1/16W
R438 RK73HB1J105J CHIP R 1.0M J 1/16W R661 RK73GB1J684J CHIP R 680K J 1/16W
R440 RK73HB1J221J CHIP R 220 J 1/16W R665 R92-1252-05 CHIP R 0OHM J 1/16W
R441 RK73HB1J101J CHIP R 100 J 1/16W R666 RK73GB1J822J CHIP R 8.2K J 1/16W
R457 RK73HB1J104J CHIP R 100K J 1/16W R667 RK73GB1J104J CHIP R 100K J 1/16W
R459 RK73GB1J104J CHIP R 100K J 1/16W R668 RK73GB1J473J CHIP R 47K J 1/16W
R460 RK73GB1J683J CHIP R 68K J 1/16W R669 RK73GB1J222J CHIP R 2.2K J 1/16W
R461 R92-1252-05 CHIP R 0OHM J 1/16W R670 RK73GB1J102J CHIP R 1.0K J 1/16W
R462,463 RK73GB1J105J CHIP R 1.0M J 1/16W R671 RK73GB1J683J CHIP R 68K J 1/16W
R464 R92-0670-05 CHIP R 0OHM R672 RK73GB1J102J CHIP R 1.0K J 1/16W
R465 RK73GB1J332J CHIP R 3.3K J 1/16W R673 RK73GB1J272J CHIP R 2.7K J 1/16W
R469 RK73GB1J221J CHIP R 220 J 1/16W R674 R92-1252-05 CHIP R 0OHM J 1/16W
R471 RK73GB1J104J CHIP R 100K J 1/16W R675 RK73GB1J822J CHIP R 8.2K J 1/16W
R474 RK73GB1J103J CHIP R 10K J 1/16W R676 RK73GB1J151J CHIP R 150 J 1/16W
R475 RK73GB1J473J CHIP R 47K J 1/16W R677-679 R92-1252-05 CHIP R 0OHM J 1/16W
R476 RK73GB1J103J CHIP R 10K J 1/16W R681 RK73GB1J222J CHIP R 2.2K J 1/16W
20
TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
R696 RK73GB1J103J CHIP R 10K J 1/16W D402-406 HVC369B VARIABLE CAPACITANCE DIODE
R697 R92-1252-05 CHIP R 0OHM J 1/16W D407 RB521S-30 DIODE
R698 RK73GB1J152J CHIP R 1.5K J 1/16W D603-606 RB706F-40 DIODE
R802 RK73GB1J101J CHIP R 100 J 1/16W D801 RB521S-30 DIODE
R803,804 R92-1252-05 CHIP R 0OHM J 1/16W D805 1SR154-400 DIODE
21
TK-3160
PARTS LIST
TX-RX UNIT (X57-673X-XX)
New New
Ref. No. Address parts Parts No. Description Destination Ref. No. Address parts Parts No. Description Destination
22
TK-3160
EXPLODED VIEW
A B
37
1 702
38
700 701
26
42
10
H
11 H 23 H H
H H H
H
H H
H
14
19
31
2
17
9
B A D TX-RX Unit (B/2)
34
15
24 27
C 8
C
12 G
39 G
3 16 705
35 G 16 7 (K only)
704
4 703 (K only) A :N14-0583-04
(M only) B :N14-0805-04
C :N30-2604-46
E D :N30-2612-46
3
E E :N30-3006-45
F :N35-3004-45
G :N78-2040-46
22 H :N83-2005-46
Parts with the exploded numbers larger than 700 are not supplied. 23
TK-3160
PACKING
C D
6. INSTRUCTION MANUAL
(B62-1716-00):K
(B62-1747-00):M
33.HOOK
(J29-0701-05)
706
5. CAP
(B09-0676-03)
28.PACKING FIXTURE
(H12-3150-02)
24 Parts with the exploded numbers larger than 700 are not supplied.
TK-3160
ADJUSTMENT
Test Equipment Required for Alignment
Test Equipment Major Specifications
1. Standard Signal Generator Frequency Range 450 to 490MHz (K, M)
(SSG) Modulation Frequency modulation and external modulation.
Output -127dBm/0.1µV to greater than -47dBm/1mV
2. Power Meter Input Impedance 50Ω.
Operation Frequency 450 to 490MHz (K, M)
or more.
Measurement Range Vicinity of 10W
3. Deviation Meter Frequency Range 450 to 490MHz (K, M)
4. Digital Volt Meter Measuring Range 10mV to 10V DC
(DVM) Input Impedance High input impedance for minimum circuit loading.
5. Oscilloscope DC through 30MHz.
6. High Sensitivity Frequency Range 10Hz to 1000MHz.
Frequency Counter Frequency Stability 0.2ppm or less.
7. Ammeter 5A.
8. AF Volt Meter Frequency Range 50Hz to 10kHz.
(AF VTVM) Voltage Range 1mV to 10V.
9. Audio Generator (AG) Frequency Range 50Hz to 5kHz or more.
Output 0 to 1V.
10. Distortion Meter Capability 3% or less at 1kHz.
Input Level 50mV to 10Vrms.
11. Spectrum Analyzer Measuring Range DC to 1GHz or more
12. Tracking Generator Center frequency 50kHz to 600MHz
Output Voltage 100mV or more
13. 8Ω Dummy Load Approx. 8Ω, 3W.
14. Regulated Power Supply 5V to 10V, approx. 3A
Useful if ammeter equipped.
■ The following parts are required for Connect the power cable properly between the battery jig
installed in the transceiver and the power supply, and be sure
adjustment output voltage and the power supply polarity prior to switching
the power supply ON, otherwise over voltage and reverse
1. Antenna connector adapter connection may damage the transceiver, or the power supply
The antenna connector of this radio uses an SMA terminal. or both.
Use an antenna connector adapter [SMA(f) – BNC(f) or
SMA(f) – N(f)] for adjustment. (The adapter is not provided as When using the battery jig in user mode, the transceiver
an option, so buy a commercially-available one.) assumes that a lithium-ion battery pack is attached to the
transceiver. In adjustment mode, battery type detection is
2. Repair Jig (Chassis) not performed. Refer to page 10 for details.
Use jig (part No.: A10-4082-03) for repairing the TK-3160.
Place the TX-RX unit on the jig and fit it with screws. Note: When using the battery jig, you must measure the
voltage at the terminals of the battery jig. Otherwise, a slight
The jig facilitates the voltage check and protects the final voltage drop may occur within the power cable, between the
amplifier FET when the voltage on the flow side of the TX-RX power supply and the battery jig, especially while the
unit is checked during repairs. transceiver transmits.
SCHEMATIC DIAGRAM
3. Battery Jig (W05-0909-00)
S
1.8M
R1
–
100P/25V
470P/25V
100m/25V
C1
C2
C3
+ Terminal (Red)
– Terminal (Black) + Terminal – Terminal
(Red) (Black)
Power cable
Power 25
supply
TK-3160
ADJUSTMENT
Adjustment points TX-RX unit (X57-673) ■ Frequency and signalling
Component side view The set has been adjusted for the frequencies shown in
the following table. When required. re-adjust them following
TXD PTTO
the adjustment procedure to obtain the frequencies you want
SP–
PTTI
SP MUTE in actual operation.
(RXD)
SP+
DET
RSSI Frequency (MHz) K, M type
X57-673 A/2 Channel No. RX Frequency TX Frequency
Component side
VR1 1 470.05000 470.10000
BATT+ CV RESET
2 450.05000 450.10000
GND
AUX
PTT
3 489.95000 489.90000
S-2
S-1
ANT
4 470.00000 470.00000
5 470.20000 470.20000
VR1 : Frequency adjustment 6 470.40000 470.40000
RSSI : Band-pass wave form test point 7~16
Signalling
Foil Side View Signalling No. RX TX
1 None None
ALT2 2 None 100Hz Square Wave
3 QT 67.0Hz QT 67.0Hz
BPF
A4
A3
4 QT 151.4Hz QT 151.4Hz
A4
A1
LSDFO
5 QT 210.7Hz QT 210.7Hz
X57-673 A/2 6 QT 254.1Hz QT 254.1Hz
MIC O
RA O
Foil side 7 DQT D023N DQT D023N
A6
A4 ALT
GND
SB
RA I
8 DQT D754I DQT D754I
MIC I
CV
TC1 TC2 ANT 9 DTMF 159D DTMF 159D
DEO
TXAFI
5C
PTT
Adjustment Frequency
K,M
TEST CH RX TX
Center 470.050MHz 470.100MHz
Low 450.050MHz 450.100MHz
High 489.950MHz 490.000MHz
Low’ 460.050MHz 460.000MHz
High’ 480.050MHz 480.000MHz
470.000MHz 470.000MHz
470.200MHz 470.200MHz
470.400MHz 470.400MHz
26
TK-3160
ADJUSTMENT
Common Section
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remark
1.Setting 1) BATT terminal votage:7.5V
2) SSG standard modulation
[Wide] MOD:1kHz,DEV:3kHz
[Narrow] MOD:1kHz,DEV:1.5kHz
2.VCO lock 1) CH:High Power meter ANT TC2 ADJ 3.8V ±0.2V
voltage DVM CV
RX 2) CH:Low Check 0.6V or more
3.VCO lock 3) CH:High TC1 ADJ 3.8V ±0.2V
voltage PTT:ON
TX 4) CH:Low Check 0.6V or more
PTT:ON
Transmitter Section
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remark
1.Frequency 1) CH:Center Frequency counter ANT VR1 Ceter frequency
Adjust 2) PTT:ON ±50Hz
2.High power TEST CH: Center Power meter Programming 4.0W ±0.1W
Adjust Low Ampere meter Software:KPG-82D 2.0 A or less
Low’
Center
High’
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
3.Low power TEST CH: Center 1.0W ±0.1W
Adjust Low 1.0 A or less
Low’
Center
High’
High
(5 points)
BATT terminal voltage:7.5V
PTT:ON
4.Max deviation TEST CH: Center Power meter ANT 4.2kHz ±50Hz
Adjust Low Dev meter SP/MIC connector (According to
[Wide] Center Oscilloscope the lager +,–)
High AG
AG:1kHz/150mV AF VTVM
Dev meter filter
LPF:15kHz
HPF:OFF
PTT:ON
[Narrow] TEST CH:Center 2.1kHz ±50Hz
PTT:ON (According to
the lager +,–)
5.VOX 1 TEST CH:Center Power meter
Writing AG:1KHz/60mV Dev meter
Oscilloscope
AG
AF VTVM
27
TK-3160
ADJUSTMENT
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remark
6.VOX 10 TEST CH:Center Power meter Programming
Writing AG:1KHz/4.0mV Dev meter Software:KPG-82D
7.DQT TCXO TEST CH:Center Oscilloscope ANT Programming Write
Balance (Wide/Narrow) AG Software:KPG-82D
Writing AF VTVM
[Wide] 70 hex
[Narrow] 40 hex
8.DQT VCO TEST CH: Center Make the
Balance Adjust Low demodulation
[Wide] High wave into
LPF:3kHz square waves
HPF:OFF
PTT:ON
[Narrow] TEST CH:Center
PTT:ON
9.QT Deviation TEST CH: Center 0.8kHz ±40Hz
Adjust Low
[Wide] High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow] TEST CH: Center 0.4kHz ±40Hz
PTT:ON
10.DQT Deviation TEST CH: Center 0.75kHz ±40Hz
Adjust Low
[Wide] High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow] TEST CH:Center 0.35kHz ±40Hz
PTT:ON
11.Tone Deviation TEST CH:Center 3.0kHz ±100Hz
Adjust LPF:15kHz
[Wide] HPF:OFF
PTT:ON
[Narrow] TEST CH:Center 1.5kHz ±100Hz
PTT:ON
12.DTME Deviation TEST CH:Center 3.0kHz ±100Hz
Adjust LPF:15kHz
[Wide] HPF:OFF
PTT:ON
[Narrow] TEST CH:Center 1.5kHz ±100Hz
PTT:ON
13.MSK Deviation TEST CH: Center 3.0kHz ±100Hz
Adjust Low
[Wide] High
LPF:3kHz
HPF:OFF
PTT:ON
[Narrow] TEST CH:Center 1.5kHz ±100Hz
PTT:ON
14.BATT BATT terminal voltage:5.9V Power meter ANT Write BATT terminal
Detection PTT:ON DVM BATT terminal voltage:5.9V
Writing
28
TK-3160
ADJUSTMENT
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remark
15.BATT 1) BATT terminal voltage:5.5V Power meter ANT Check Blinking of LED
Detection PTT:ON DVM BATT terminal
Check 2) BATT terminal voltage:7.5V No blinking of
PTT:ON LED
Receiver Section
Measurement Adjustment Specifications/
Item Condition
Test equipment Terminal Parts Method Remark
1.BPF Wave TEST CH: Center SSG ANT Programming RSSI MAX
form ADJ Low DVM RSSI Software:KPG-82D
Low’ Oscilloscope
Center AF VTVM
High’
High
SSG otuput:–103 dBm(1.58µV)
2.Sesitivity TEST CH: Center ANT Check 12dB SINAD or
check Low more
[Wide] Low’
Center
High’
High
SSG otuput:–117 dBm(0.3µV)
SSG MOD:3kHz
3.Sesitivity TEST CH:Center Check 12dB SINAD or
check SSG otuput:–115 dBm(0.4µV) more
[Narrow] SSG MOD:1.5kHz
4.Squelch TEST CH:Low Programming Write Squelch open
threshold SSG otuput:–122 dBm(0.18µV) Software:KPG-82D
writing SSG MOD:3.0kHz
[Wide]
5.Squelch TEST CH:Center Squelch open
threshold SSG otuput:–121 dBm(0.2µV)
writing SSG MOD:1.5kHz
[Narrow]
6.Squelch TEST CH:High Squelch open
tight SSG otuput:–117 dBm(0.3µV)
writing SSG MOD:3.0kHz
[Wide]
7.Squelch TEST CH:Center Squelch open
tight SSG otuput:–116 dBm(0.35µV)
writing SSG MOD:1.5kHz
[Narrow]
8.RSSI writing TEST CH:Center
[Wide] SSG otuput:–123 dBm(0.16µV)
SSG MOD:off
9.RSSI writing TEST CH:Center
[Narrow] SSG otuput:–122 dBm(0.18µV)
SSG MOD:off
29
A B C D E F G H I J
1 TK-3160 PC BOARD
Q809
IC601 4Q
C688
R687
NC AE R678
C692
IC602 6M TXD
R679
SPI PTT/
3 IC603 8M R692 R681
RXD
L602
TXD
IC604 6L PTTI
R818 Q804 SPO (RXD)
IC605 3L 2 3
R817
C820 R859 C690 R688
3
R813
IC802 8K
R803
R802
4 1 5 SP–
IC803 8K
Q803 OPT
R833
C809 MIC MIC 5MS
IC804 9O R823 DET
R811
IN
5 2 3
4 IC805 7Q SP+
C811
C804
1 R809 R689
R697
R834
C840
R694
IC806 8R 1 5
R808 C802 Q606
Q1 7O Q801
R686
C669
R673
Q2 8O +
C687
Q3 8O R684
DET
R674
C667
L601
Q208 8H
C675
5 Q209 7H
Q210 9G Q605 +
R815
R816
C852
R672
R675
C681
Q212 9F
R825
Q213 9H
C830 R824
Q408 9N
R819
R814
C833 R827
Q601 5M
CP802 C816
Q602 2N
R828
6 R829 5 1
Q603 4M
C805
C835 3 2
R807
Q802
1 6
3 4
Q604 3M C814 Q807 R83
Q605 5J
C818
Q606 4J
C823
C812
R805
Q607 4M
C834
7 Q608 4L R49
Q805
R253
C92
Q801 4G CP801 R51
Q209
2 3
1 5
Q802 6I
D
S
BATT+
R251
C258
G
Q803 4F
TH1
Q804 3G
R257
R261
D803
R256
D203
Q805 7D R821 C828
Q208
8 Q806 6K R820
L801 F801 + C286
Q807 6J D802
R264
R267
C294
R268
D805
Q809 3E R275
R265
C283
C288
C291
Q810 9R R271
C309
D203 8H C292 1 8
L227
Q213
R274
D407 6M IC201
R269
ANT
R270
MIC601
9 D603 5M R277 4 5
D604 7K Q212 G R272 C326
D605 5K D
R255 S R276
Q210
D606 5K
R273
D802 8C
D803 8C
10 D805 9E
11
Component side
12
Layer 1
Layer 2
Layer 3
Layer 4
Layer 5
13
Layer 6
Foil side
30
14
J K L M N O P Q R S
PC BOARD TK-3160 1
C674
C680 + R676 R667 G
C636
C628
C627
R622
R618
D
C611 R612 C607 R607 R633
S
C677
C642
R627
R670
R671
6 5
C609
R609
C645
R626 C625
R623
C692
C679
R679
C631
R632
C634
IC605 C671 C614
R665 C635 3
R640 C632
R613
R616
C686 10 1 R617
R682
Q604
C640
25 17
R601
26 16
R696
R628
Q603
R677 C689
C619
C618
C678 SP MUTE R615
L806
IC601
R666
5MS R668
R693
R691
R683
C648
R643
C643
R642
+ C616 32 10
G
C691
Q608 D
S
89
R669 C646 R641 1 9 4
C608
R610
C696
C684
R636
C637
C412
Q606 + +
R621
R695
R629
C633
C641
C621
C622
D606 + C610
C669
R673
C676
Q607
R608
R631
C847
C695 RSSI R634
C630
+ R624 C613
Q601
D
+ C605
CP808
G
C667
R647
S
D603 R1 VCC
C647 C672 5
R604
CP812
C846 L804
R637
R639
CP803
R855
D605 C638
C1
R2
C629 C624
R825 75 51
C655
R856
R630
C639
4 3
5 1
R824 76 50 CP813
Q407
C830
TH600
C3
R3
R840
R839
G
S
Q806 C601
D
IC602
R652
C4
C833 R827 C658
R644 R602
C657
R655
CE
C662
C664
R828
C501
4 3
5 1
5 1 R836 CP814 6
D407
R829
CP804
+ R603
C650
R645
CP815
IC604
CP805
C660
R471
Q807 R830
C836
IC805
CP818 CP816
CP817
C853
D604
C841
R841
C2
RTS1
C6
R5
7
R651
R12
C92
R7
Q1
CLK1
R9
R4
R649
100 26
2 3
1 5
Q3
R858
R842
R657
C807 1 25 TXD1
CP2
2 3
1 5
C659
C663
R660
R658
Q2
CP1
C849
3 2 5 4
R654
R656
CP807
CP811
R851
R810 R812
R852
CP3
R476
R854
IC603 CP4 8
C665
R661
4 1
C656
8 1 1 8
RESET
C854
IC802
1 5
C817
R650
CP806
C822 IC806
R847
C508 CV C845
C850
R844
C668 C654
4 5
3
R648
R845
L805
Q408
R653
C842
R849
C843
R29
R474
C41
R848
R475
C507
S
R28 D 9
IC804
G
GND AUX PTT S-1 S-2 C40
R27
Q810
X801
C37
1
R26
10
11
12
J72-0896-09 B/2
13
31
14
A B C D E F G H I J
1 TK-3160 PC BOARD
C819
C825
C803
C410
IC801
5
4
C801
+ Q401
3
1
R414
Q808
CD401
3 R804 CF401 XF401
C837
C615
L802 D801 C424
R646
R409
R408
C417
R416
L403
C421
R419
R413
C428
C494
R417
C413 C411
C414
C409 C422 5MS
C35 1 16 L404 BPF
C416
L401
C415
4
C33
L6
C429
R420
C430
C431
Q402
A4 C31 C420 C495
L416
Q403
GD
GS
C28 C30 IC401
D402
A3 R412
R423
C432
L405
R469
R425
R430 C456
R422
A2 8 9 R424
R18
C445
C467
Q4 C434
L407
C435
A1 C407 C401 C427 C439
C408
R407
5
R431
C447
C426
L402
+ C406
R427
Q205
C403
C402
R406
R403
R207
R215
C448 C
L3
C224
R229
R231
R401
R465
C493
LSDFO
C16 C425 R204
R17
L213
R230
C226
R404 C405 L205
R203
R237
R232
C249
R415 C372 R222 R235
6
C5
L207
L208
D401
X1
C418
C223
R234
C233
C202
SG
DS
C241
MIC O R224
C9
C7
C73
C68
R35
Q206
R58 C243
R202 C201
RA O D201
C8
L1
R14
A6 R41 Q7
7 Q12
C282
Q10
L19 R47
C84
C85
C83
R50
G
R56
A5
C95
C63
D11
D
20
C10 C82
C80
2
S
GND
C11
C13
C12
R40
R57
SB
TXAFI
AUX6
AUX5
DEO
DEO
ALT
GND
R55
C59
R48
C74
L25
L218
R13
Q8 G
ALT
S
C57
L16
C76
L23
D
Q11
SB C78 C86
Q9
C70
R36
R44
CN801 C52 L20
R16
L22
C75
R37
R38
R46
+
C15
C77
C64
R262
1 GND
16
8
C61
5C
C94
MIC I R43 S
C62
R34
L18
C60
C34
C19
19
L17
D
C71
G Q6
Q5 G
IC1
CV R33
C58
R698
C25
R259
R32 C56 D
C69
5C
R25
L21
DEO TXAFI
C54
PTT C18 L7 D10
L15
L10 C55
1
C50
R260
+ R30
TC1
R39
R23
R24
L11 L12
C42
C44
C43
D3
D4
+ + +
R22
C22 C46
L8
D7 D9
C29
C32
C36
C38
L5
R19 L9
10
11
12 J72-0896-09 B/2
13
32
14
J K L M N O P Q R S
PC BOARD TK-3160 1
AE NC
PTT/ SPI
RXD TXD 3
4
J601 SPO
VR801
EXT. MIC/SP
R416
POWER/AF VOL
OPT MIC
5MS DET MIC
IN
BPF
4
D402
D404
R425
D403
Q404
R430 C456
C504
R457
C445
C465 C473 DG
C470
C467
L409
R441
L407
D405
L408 SG L413 5
R461
C483
C482
R438
R431
C447 C479
R427
C471 C475
C466 R460
R459
R440
C448 C464
L411
C484
C485
C488
R463
C487
R252
R232
C249
R242 +
C255
R247
S801 6
C472
207 G
L208
C489
R464
D406
C241
S Q207
C280
C293
C297
C299
C243 D
L414
C491
L217
L216
L415
C492
C298
C301
7
C368
C282
C296
R282
L221
D212
C284
L218
D208
L220
R281
C353
C355
C361
R262
S
8
C308
C317
L223
L224
G Q211 D L225
C364
L226
Component side
R259
R263
D204
D206
C295
C300
S Layer 1
C360
C363
C359
R278
C356
R260
C290
L222
Layer 4
C352
R279
R280
Layer 5
Layer 6
Foil side
10
TX-RX UNIT
(X57-6730-10)
Ref. NO. Address Ref. NO. Address Ref. NO. Address
IC1 8D Q402 4G D2 8E
IC401 4F Q403 4I D201 7H 11
IC801 3D Q404 5L D204 9N
Q4 5E Q808 3C D206 9N
Q5 8I D3 9I D208 8N
Q6 8G D4 9G D212 7N
Q7 6F D5 9G D401 6G
Q8 8G D6 9I D402 5J 12
Q9 8H D7 9G D403 5K
Q10 7G D8 9G D404 5K
Q11 7H D9 9I D405 5N
Q12 7G D10 8G D406 6N
Q206 6I D11 7G D801 3D
Q207 6K D12 9G 13
Q211 8K D13 7G
Q401 3G D14 6F
33
14
A B C D E
R16
0.1u
C19
L5
1k
CP1
47k*2
47k*2
CP2
CP3
1k*2
470p
C29
Q3 CP4
16
15
14
13
12
11
10
Q2
100p
100p
100p
9
UMG9N UMG9N 1k*2
Q1-3
R
P
LD/FOUT
ZC
PS
LE
DATA
CLOCK
MB15E03SL
LEVEL SHIFT
C11
C12
C13
CV
R19
470p
C34
10
OSCOUT
IC1
Q1
OSCIN
DTC144EE
XFIN
GND
2
VCC
FIN
DO
VP
PLL SYSTEM
R25
10k
R6
1
2
4
5
6
7
8
R15
0 0 680 680
10u6.3
C36 R22
4.7u16 820
C18
C14
R:3.63V
0.1u
10u6.3
C25
C22
470p
0.22u35
0.1u
0.22u35
0.22u35
C24
C32
C38
C39
0.01u
C6
LD
PLLCLK
PLLDATA
PS
LE
7.5V 5C 5C
L801 F801 5T 5T
B B B
BATT
SAVE SAVE
VOLOUT
1SR154-400
BATT
3 2ND_LO
D805
C828
470p
5R
DET
EN1
EN2
EN3
VR801 EN4
REVERSE R31-0624-05 BATT
PROTECTION
SB
R802
100
R803
0
R815
BATTSEL
R816
1000p
R17
220k
VR1 5R
C852
470p
C15
R12
100
470p
C2
R12-7491-05
100 C33
C27
0.01u
R9
150n
L3
R13
0
39k 47p
5C 2.92V C30 L6
R4
0
SB
5R
470p
R1 R2 R3 C4 1 4
0.01u
C7
C9
22p 100n
4 CN801 VC +DC
470k
R18
C35
56p
68p
56p
4700p
L1
470p
220k
19 2 3 R14 C16
C5
R5
0.01u
C3
C1
GND OUTPUT
18 4.7u 2.2k 47p Q4 5TC
KTC4082 5RC
X1 5MSC
C10
17
10p
C8
10p
0.01u
0.01u
7
0.1u
5R SWITCH DTA123JE PS
AUX1 (D)
5 6
5C LE
R834
C840
470k
AUXSW
(D)
470p
AUX6 BATTSEL
5MSC
SIDE1
SIDE2
T:5V
5RC
5TC
5
C811
C812
C814
C818
C823
VOLTAGE R:0V
AUX2 REGULATOR/5V
4 5MS SWITCH
TXAFI 5M PROTECT IC801
3 7.5V XC6204B502MR Q808
AUX3 D801 5V
L802 DTA123JE
2 R804 RB521S-30 1 5 5V
SB VIN VOUT
1 0 2
C801
C837
470p
VSS
PLLB
G 5V
1u
10u6.3
C820
C819
C825
LSDTCSO
470p
Q803(1/2) 3 4
C803
1u
1u
CE NC
AUX5
SAVE
TXAFI
AUX2
AUX6
AUX3
AUX1
AUX4
FP210
DEO
C804
Q803
AVR/5C 3.67V
ALT
SB
1u
Q803(2/2) AVR/PLLB
Q806 5M
AVR/5T KTA1298(Y) R812
330k EMG
4
5
R830
R828
C836
VOLTAGE
820
3.3k
1u
C821
VCC
OUT
R818
EMG
Q801 IC802
PST9134NR
C817
Q807
470p
UMG3N
VEE1
VEE2
PTT
6 SB Q804
UMG3N
PLLB
S803
1
2
3
SWITCH
TXAFI 5C SWITCH
R810 PTT
AUX4
C833
C802
C809
0.01u
R827
R809
R817
R823
1u
1u
2.7k
C835
1k
1k
AUX2 Q802
1u
DEO VOLTAGE
VIN
VOUT
15k
C822
470p
R819
470p
10k
XC61CN5002NR
R807
C805
S805
470p
10k
VSS
NC
SW2
C807
470p
R825
C830
Q802(1/2)
0.1u
47k
R814
15k
VOLIN
5TC SWITCH
3
X57-673 1/4
F G H I J
C74
10p
3p R38
L16 C63 L19
10 T:4.09V
470p
12n RF BUFFER AMP
C67
C94
D4,7
0.1u
18n D10 R:0V
10p
470p
C73
220n
L18
TX VCO Q9
150k
Q7
C47
R41
MODULATION
C52
C59
C80
470p
C64
5p
5p
2SC5108(Y)
2SC5108(Y) L8 D7 C46 5p (B) C71
L14
0.04V 7p
180n 15n
C56 C55
R31
0.5p
L23
27p
22n
1SV325
1p 1p
(B) (B)
56
150k
(B)
R43
11p
C48
100p
T:0.61V VCO/TX DC SWITCH
1SV325
R:0.62V
3.3u
PLL IC Q6 /TX VCO
L21
C68
470p
R35
2p (B)
22
180n
C45
2SK508NV(K52)
L11
F_IN AMP
Q8
1SV278
C75
R46
2SJ347
470p
C43
100
TC1
D10
10p
5p (B)
4p (B)
C50
R39
5p
150
C60
C69
D4
DC SWITCH
C41 R29 L10 R32 R34 /RX VCO L22
R26 R27
22k 10k 1u 100k 15k 47k Q12
T:0V
470p
R33
C61
0.018u
47k
2SJ347
R28
0.01u
39k
R:4.92V
C40
C37
100p
470p
0.1u
C95
C65
C70
270n 18n 7p (B) 0.5p RIPPLE FILTER
1SV325 33p
R30
33k
C51
(B)
15p
3.3u
Q10
L20
VCO/RX 2SC4617(S)
1SV325 4.24V
2p (B)
Q5
270n
100p
L12
D3
C44
C53
HSC277
2SK508NV(K52)
C42
1u
470p
C76
470p
4.7k
R44
D11
C78
Q408
2SK1824 C507
R37
R475
180
10p (B)
TC2
C54
10p
5p
5p (B)
C58
C66
R476 47k
1µ
R474
10u6.3
10k CURRENT
10k
C77
C508
470P
STEERING
RX
TX
MOD MOD
5C 5C
5T 5T
B B
SAVE SAVE APCSW
VOLOUT VOLOUT
2ND_LO 2ND_LO
5R 5R
EN1
EN2
EN3
EN4
BATT THM
5M
SB
560
330
EN1
EN4
EN3
EN2
CP801 VCC
R821
R820
47k*2
LED/
GREEN
B30-2156-05
B30-2157-05
22u6.3
LEDTX
D802
C847
D803
LED/
LEDRX
RED
CP810
CP802
CP809
L804
CP808
4.7k*2
Q805(1/2) 47k*2
1k*2
1k*2
LED SWITCH
/ GREEN
CP812
Q805
C834
R603
0.1u
1k*2
Q805(2/2) UMG9N
C846
0.01u
R839 47k 0
C601
1k
1k*2
1k*2
SIDE1
AUXSW
LEDRX
LEDTX
EN1
EN2
EN3
EN4
VSS
5MSC
VCC
5RC
5TC
SAVE
APCSW
W/N
BSHIFT
RX
TX
SIDE1 CP813
SIDE2 76 50 AFMUTE
77 49
AFMUTE
78 SIDE2 48
R836 AFCONT
L807
1k 79 47 R855 1k
LD SIM1 BEEPSW
80 46 R856 1k DSW
CP804 SIM2 DSW
1k*2 81 45 CP814 1k*2
PLLCLK 82 44
PLLDATA PLLUL CE
83 43
RFCLK AUX1
CP805 84 42
RFDAT AUX3 CP815 1k*2 DTMF
1k*2 85 41 DTRLOADN
PS DTRLOADN
86 40 STD
PLLSTB MICROPROCESSOR TDATA/DTRCLK
BATTSEL 87 39
BATTSEL EPM
C853 470p 88 IC805 38 CP816 1k*2
BATT BBDI/O DI/O
89 30622MCA-7G7GP 37
VOX SCLK
BBCLK
90 36
RSSQL BBDIR
91 35
ANSQL STD CP817 1k*2 TDATA/DTRCLK
92 34
LSDI PTT/RXD DIR
93 33
THM TXD
94 32
AVSS CP818 1k*2
C841 95 31
0.01u 96 30
L803 VREF AUX2
5M 5M 97 29
AVCC AUX4
98 28 RTS1
TCLK/DTRDI
BEEP
CLK1
LSDTCXO
IC804 99 27
OPTDET
LSDVCO
EEPCLK
EEPDAT
RDF/FD
CNVSS
R842
RESET
CAT24WC64JI 100 26
DTMF
XOUT
PCTV
BYTE
BEEF
AUX5
AUX6
CP806
HSDI
R841
VCC
VSS
47k*2
XIN
INT
0 R858
0
1 8
A0 VCC
0 R857 XOUT
1
2
3
4
5
6
7
8
9
2 7
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A1 WP
3 6 RXD1 1k
R859
R852
100k
47k
A2 SCL
TXD1
4 5
R844
AUX1
AUX2
AUX3
AUX4
47k
VSS SDA
VCC
LSDVCO
CP807
BEEP
1k*2
EEPROM XOUT
DTMF BSHIFT
RESET
LSDTCXO
L806
LSDFO AUX6
CP811
R851
1k*2
R845
AUX5
0
RESET TCLK/DTRDO
RFD/FD
XIN
5M 5M
LSDI LSDI
VOLIN VOLIN
HSDI HSDI
VOX VOX
PTTSW PTTSW
5MS 5MS
AUX5
AUX6 PCTV PCTV
LSDTCSO OPTDET
AUX1 AUX1 AFCO
AUX2 AUX2 BEEPSW
AUX3 AUX3 PTT(CPU)
AUX4 AUX4 TXD1
TXAFI TXAFI
ALT ALT
DEO DEO
SB SB
X57-673 2/4
K L M N O
R232
R:1.86V 2SC5108(Y) R203
R222
L207
L205
18n
(G)
330
18n
C284
R229
C249
R252
330
13p
L216
R231
20p
15n
330
330
R235
22
100
C82 T:1.42V 7p 0 0
470p
2.2k
R:1.41V T:1.37V(Hi)
0.86V(Low)
L25
4.7k
R58
22n
33p
0.22u
R:0V
470p
C372
R215
R224
C205
470p
R55
C223
0
22
C83 470p
6.8k
330
10k
R247
R242
R259
C255
C280
R260
L217
470p
L208
120k
47k
33p
47k
47k
HSC277
470p
R47
R48
R50
C84
D401
R202
4.7k
R237
22k
C291
C283
C288
470p
T:1.53V(Hi)
1u
10p
C233
470p
R234
0.96V(Low)
10k
T:5V
R:0V
R:0V
R56
5T 5T
47
C241
C243
470p
APC SWITCH ATTCV
0.1u
C201
470p
HZU5CLL
Q208
6.8u10
C286
D203
R251 DTC114EE APC PROTECT
0
5T L402
C258
T:0V
0.1u
R:2.86V 18n
470p
C85
R49
33k
C426
(D)
Q209
2p (B) 2SK879(GR)
R415
C427
C425
APC SWITCH
10p
4.7k
6p
100k(D)
R253
470p
100k
R51
C92
TH1
0
-t
C418
470p
MOD
5C
5T
B B
APCSW APCSW
VOLOUT VOLOUT
2ND_LO
5R 5R
0.01u
C415
C420
C422
470p
CF401
R469
0.1u
R401
220
L72-1008-05
10
R471
100k
THM RECTIFIER
10u6.3
C406
C407
T:0V
0.01u
C411
RB521S-30
0.1u
C413
R:4.95V
0.1u
D407
C501
C402 DC SWITCH
470p
330p Q407 PCTV
R407
R412
C416
560n
L416
0.01u
470k
6 C408
1.2k
2SK1824
5 0.1u
C403
330p
8
2
1
R404
R403
330k
1k
R413 XF401
FILIN
QUAD FILOUT
DEC
IFIN
VCC
N-REC MIXOUT
GND OSCOUT
OSCIN
T:0V L71-0617-05
120k R:0.74V 49.95MHz
C405
39p
N-DET
IFOUT
MIXIN
470p
Q402 AF AMP
R465
3.3k
2SC4649(N,P)
IC602 T:0V
1p(B)
8p(B)
R406
C419
C421
11
12
13
14
15
16
9
3.3k T:0V
C414 R:4.42V
C629
0.01u
Q401 IC401 1 5
1800p
10p
C401
VDD
C409
68p
0.1u
R409
Q401
3.9k
DTA144EE TV
R637 R630 680k
AF MUTE
RSSI 390k
R639
Q601
39k
C639 47p
R644
2SK1824 C605
4.7k
AFMUTE
R621 R624
6.8u6.3 47k
C410
5.6k
470p
C630
RB706F-40
100p
C624
0.1u
HSD LPF
D603
R625
A
LIMITTER
56k
C616
10u6.3
R645
C650
C613 0.1u
4.7k
C621 4.7u6.3 MIC_I
R617
330k
47k
(MM) MIC_O
C622 4.7u6.3
R631
390k
C633
DTMF
2p
(B)
R698
DTRLOADN
R695
1.5k
STD
0
5
4
0.1u 0
DI/O
C637
R636
100p
470k
STD
VDD
MOD
EXTLIMIN
LIMLV
TXINO
TXIN
AGNDIN
SCLK
10 DTRLOADN 32 R641 R643 C648
TCLK/DTRDO AGND 120k 180k 0.1u
TDATA/DTRCLK 11 31 A A A
XOUT RXAF
180k
DTRAIN
AMP3O
AMP4O
AMP3N
AMP4N
AMP3P
AMP4P
C609
0.01u
VSS
XIN
IC806 C645
TC7W74FU
17
18
19
20
21
22
23
24
25
470p
C845
3 6
C842
15p
15p
Q CLR C631
X801 5 C850
4
C635
L77-1933-05
0.1u
A
GND Q 0.012u
Q810 0.01u
2SK1824 C625 R626 R627 R633
R854
R848
68
22k
C628
FLIP FLOP
C649
0.1u
SWITCH
C636
0.068u
R618
R696
R622
360k
680k
1k
10k
R849
R623
0
270k
C615
0.1u
C627
0.012u
TCLK/DTRDO TCLK/DTRDO
RFD/FD RFD/FD LSD LPF LSD LPF
XIN XIN
5M 5M
LSDI LSDI
VOLIN VOLIN
HSDI HSDI
VOX VOX
PTTSW PTTSW
5MS 5MS
TXINO
PCTV PCTV
OPTDET OPTDET
AFCO AFCO
BEEPSW BEEPSW
PTT(CPU) PTT(CPU)
TXD1 TXD1
TXAFI
ALT ALT
DEO DEO
SB SB
X57-673 3/4
P Q R S T
L227
C359 C361 C364
1u
7p (B)
1p (B)
C317
C349
C300
L220
C295
C308
27p
R263
2.5n
18p
27p
100
1.5p 2.5p 2p
T:2.46V(Hi)
4p (B)
L222
C353
(B)
220n
1.55V(Low) (B) (B)
3p (B)
4.5p (B)
R:0V
C360
C358
3.5p (B)
C371
C363
1p (B)
L223
L221
C298
C301
4T
IC1 :MB15E03SL Q1,603,607 :DTC144EE
0.01u
C290
C296
470p
470p
0.1u
T:1.56V
R:0.39V IC201 :TA75W01FU Q2,3,805 :UMG9N
R281 R282 C368
IC401 :TA31136FN Q4 :KTC4082
0 0
15p IC601 :AQUA Q5,6 :2SK508NV(K52)
HVC131
HVC131
5p (B)
C299
D208
IC602,604 :TC75S51FE Q7,9,11,205 :2SC5108(Y)
D212
C297
C293
C355
1u
470p
470p
0.01u
R279
R280
C352
270
270
IC603 :TC75W51FU Q8,12 :2SJ347
IC605 :TA7368F Q10 :2SC4617(S)
IC801 :XC6204B502MR Q206 :2SK3077
5T
D208,212 IC802 :PST9134NR Q207 :2SK2596 2
R275 ANT SWITCH IC803 :XC61CN5002NR Q208,210 :DTC114EE
ATTCV IC804 :CAT24WC64JI Q209 :2SK879(GR)
2.2k
IC805 :30622MCA-7G7GP Q211 :2SK3476
R268 R271 IC806 :TC7W74FU Q212,407,601,602,810 :2SK1824
150k 10k
Q213,401 :DTA144EE
(D) R274 APC SWITCH D3,4,7,9 :1SV325 Q402 :2SC4649(N,P)
R267 C294 1 8 1M Q213 D10 :1SV278 Q403,404 :3SK318
OUT1 VCC DTA144EE D11,201,401 :HSC277 Q604 :2SA1362(GR)
R264 150k (D) 100p 2 7
IN1- OUT-B D203 :HZU5CLL Q605 :2SC4116(Y)
150k 3 6 D204,206,208,212
(D) IN1+ IN2-
:HVC131 Q606 :2SA1586(Y,GR)
D402-406 :HVC369B Q608 :2SK1588
C292
4 5
R257
R261
R256
470p
0.39
0.39
R269
C326
0.39
470p
150k
VEE IN2+
(D)
150k
(D)
TA75W01FU
D803 :B30-2157-05 Q806 :KTA1298(Y)
R272
150k T:0V
R276
100k
47k
T:5V
C434
APC SWITCH
C309
R:0V
470p
APC SWITCH
Q210
DTC114EE Q212
470p
2SK1824
C435
27n
L405
R273
L410
PCTV R255 0
L401 0
4.7u6.3
R459
C481
R457
R277
C474
470p
C478
C506
470p
470p
100k
100k
100k
220n
C472
L411
1u
BPF
R422
C495
C432
R424
470p
100k
100k
1p
T:0V T:0V
R:4.83V T:0V D402-404
R:1.8V R:4.55V
L404 RF BPF TUNING
T:0V
270n C439 R427 C448 C464 C468 C469 C475 R441 R:4.94V
Q403
3SK318 0
470p 3p 2p 3p 3p 470p 100 C482 R461 C485 C488
C447
C471
47p
C466
MIXER
47p
47p
L403
R:1.79V 3SK318
L409
L407
T:0V 470p 0 3p 3p
C484
C489
R464
6.8n
6.8n
L408
47p
47p
6.8n
0
R:0.48V RF AMP T:0V T:0V (B) (B)
4.5p (B)
C491
4
HVC369B
6.8n C483
HVC369B
R:0.93V R:1.99V
4.5p (B)
R431 HVC369B
R419
D402
C445
R430
6p (B)
1p (B)
D404
D403
1.0M
C465
C473
47n 3p (B)
6p
HVC369B
C504
R460
C479
L415 C492
R440
HVC369B
470p
470p
2.2k 68k
220
R425
R462
R463
R420
1M
D406
C428
C431
(B)
D405
R423
C430
1M
L413
L414
470p
470p
56k
0.01u
6.8n
C429
C494
12p
150
56k
0.01u
R438
1M
1M
TV
D406
470p
D405
C467
C470
C487
470p
470p
C456
470p
RF BPF TUNING
RF BPF TUNING
AF POWER AMP
R691
33k
TA7368F
Q608
1 10 R677 2SK1588 C691
1 POUT
R665 C671 0.1u 2 9 0 100u6.3
SB
R682
VCC PW-GND
10
0 3 8
DC SWITCH 3 PRE-GND
R670 4 7 C679 100p
0.047u
C686
Q604
0.01u
C668
R693
0.022u
VIN PHASE
27k
R683
C689
2SA1362(GR)
470k
R653 C680
1k 5 6 R676
RIPPLE NF
220p
C674
TC75W51FU
47k
1k 0.47u
R656
1 8
1M
VDD
C656 2 7
R669
C665
R661
2.2k
Q607
680k
470p
0.1u 3 6 DTC144EE
C684 0.1u
R657
R654
C654
R648
0.01u
4 5
10k
C696 0.22u
3.3k
10k
VSS
R660
150k
SP MUTE DC SWITCH
R671
68k
C659
/SP MUTE
0.01u
/SP MUTE
3300p
C677
R658
8.2k
Q602
2SK1824 10k
C692
220p
PTT_I(RXD) PTT_O
R675 C681
8.2k 0.027u L601
R688 R692
R678 R681 100 0 PTT/RXD J601
R667
100k
MIC
D604 C657 47p PTTSW 0 2.2k R697 MICIN
VOX 0
RB706F-40
C660 VOX AMP R655
1M R652 C655 5MS
OPTDET
5MS 6
AE
R651 R689 TXD
1u IC604 27k 0.022u 100 L602
1000p
MIC. AGC NC
C690
R684
R686
TC75S51FE
R694
0 C638 470p
470
R674
1.8k
SPO
0
0
3 Q605 SPI
DETECTOR 4 D605
0.22u
2SC4116(Y)
R649
C653
100k
RB706F-40
2 C658 R672
VSS
10u6.3
5 1 0.1u 1k
C687
C693
470p
VDD
1.5u16
C675
C667
3900p
C672
A C647
C662 470p
470p
1000p
0.1u
C664
C652
R679
C669 MIC601
1.5u16
0
3900p
C673
C676
HSDI
VOX 470p 470p
PTTSW
5MS
TXINO R673
2.7k
OPTDET D606
AFCO Q606 TXD
RB706F-40 2SA1586(Y,GR)
BEEPSW
PTT(CPU) C695 470p MIC. AGC
TXD1 R687
7
1k
C688
D605,606
220p
SB
DETECTOR 37
X57-673 4/4
TK-3160
BLOCK DIAGRAM
X57-673 (A/2)
TX:450.00~490.00MHz(K,M)
RX:400.05~440.05MHz(K,M)
Q2,Q3 IC1
UMG9N MB15E03SL
LPF
PLLDATA PLLDATA
PLLCLK LEVEL PLLCLK
LE CONV LE
PS PS
IC803 IC802
XC61CN5002NR PST9134NR
PLLB PLL Q6 2SK508NV(K52)
D4,D7 1SV325
INT INT RESET RESET Q1 DTC144EE D10 1SV278
LEVEL TX
LD LPF MOD
D801 IC801 CONV VCO
RB521S-30 XC6204B502MR
AVR 5C RX
PLLB LSDVCO
VCO
Q809 DTA123JE
CH SW DC Q12 2SJ347
5R
SW
DC DC
EN1 SAVE RX
SW SW
EN2
Q802 UPA672T (1/2) 5RC
EN3
EN4 Q803 FP210 (2/2)
Q801 UMG3N Q4 KTC4082
AVR 5T 50.4MHz
X3
5R
DC Q401 CD401
S 5TC DTA144EE L79-1582-05
BATTSEL SW
MOD
Q802 UPA672T (2/2) W/N SW
BATT + 450kHz
5R 5R
IC602 Q601
IC601 AQUA TC75S51EE 2SK1824
- PROTECT
DEO AF MUTE
D805 1SR154-400 AMP SW
AUDIO 5R AFMUTE
PROCESSOR IC603 IC603
TC75W51FU(1/2) TC75W51FU(2/2)
SB
PWR SW
/ VOL 5R 5R
DI/O
BEEPSW
Q607 DTC144EE Q604 2SA1362(GR)
DC DC
SW SW
SB SB
DC
AFCONT
SW
VOX
MIC DET VOX
AMP
5MS
38
TK-3160
BLOCK DIAGRAM
Q7
2SC5108(Y)
TX/RX:450.00~490.00MHz(K,M)
RF
AMP
PLLB
5C 5C 5R 5T 5T 5T 5T
SB
Q208 DTC114EE Q213 IC201
Q209 2SK879(Y) DTA144EE TA75W01FU
DC DC CURRENT
SW SW DET
Q212 2SK1824
DSW
DC DC
Q10 2SC4617(S) APCSW APCSW
SW SW
D11 HSC277
Q210 DTC114EE
RIPPLE
5C PCTV
FILTER
RX:400.05~440.05MHz(K,M)
IF 1st RF
MCF BPF BPF
AMP MIXER AMP
49.95MHz
5R 5R Q407 2SK1824 5R
CF401 L72-1008-05 D407 RB521S-30
FM IF DC
CF PCTV
SYSTEM SW
450kHz
5T
RSSI AUX
D802 SB SB D803
B30-2156-05 B30-2157-05 AUX
ANSQL
LED LED PTT
(RED) (GREEN) PTT
5R
SIDE1
Q805 Q805
UMG9N (1/2) UMG9N (2/2) SIDE1
DC DC SIDE2
SW SW SIDE2
IC804
AT24C64N10SI18 IC805 M30622MCA7G7GP
EEPDAT INT HSDI EN1
RESET LSDI EN2
EEPROM EEPCLK LD STD EN3
THM RDF/FD EN4
BATTSEL TCLK/DTRDO AUX2
BATT VOX
Q810 2SK1824 OPTDET PTT
RSSI SIDE1 AUX1
ANSQL SIDE2
OPTION CONNECTOR
SB
5C
39
40
RX IF2 AF
RF (CENTER FREQUENCY) IF1 (49.95MHz) (450kHz) (1kHz)
–119.5dBm 420mVrms
–118.5dBm –119.5dBm –110.5dBm –120.0dBm –104.0dBm 300mVrms
Q404
IC401
TK-3160
FM IF
SYSTEM
C368 C482 C439 XF401 C417 C414
IC602
AQUA 500mW
C648 C645
IC605
TX
AF (1kHz) RF (CENTER FREQUENCY)
15.4mVrms 236mVrms
LEVEL DIAGRAM
PLL RXLO
AG is set to the MIC input becomes 3kHz DEV. at
1kHz MOD. (WIDE)
To make measurements in the AF section, connect
the AC level meter.
In the RF section, use a 1000pF coupling capacitor.
TK-3160
KSC-30
Operating flow chart
POWER ON
INITIALIZATION
INSERT BATTERY
New
Ref. No. Address parts Parts No. Description Destination Does S terminal
connect?
NO
KSC-30
A02-3656-08 CABINET BOTTOM YES
∗ A02-3841-08 CABINET UPPER Vs : Low Vs : High
(Ni-Cd or Ni-MH) (Li-ion) Battery is not
Distinguish the
correspond
∗ B43-1151-08 BADGE kinds of battery
LED OFF
∗ B62-1754-08 INSTRUCTION MANUAL K,T
∗ B62-1755-08 INSTRUCTION MANUAL E
∗ B72-2209-08 MODEL NAME PLATE Charging
200mA
∗ E03-0453-08 DC JACK Red LED turn on
E23-1190-08 RELAY TERMINAL (Charging timer start counting)
G13-1547-08 CUSHION
0
IC1 J2
NJM78L10A 0
10V
3 IN OUT 1 J4 R33
COM
0 TP IC2
0
2
HEF4541BP
0.1u
470p
470p
C15
C14
C5
Rt2 Rt
1 Vdd14
33k 180k
2 13
Ct 2.2u
3 12
Rs 470k
4 NC NC11 Vadp Vadp
5 10 J3
R35 6RESET 9 Vdd 0 Vdd
56k
R18 7 OUT 8
R31
C13
100k
1u
Q8 0
2SC945
Q3
INPUT+ D9 2SA1015(Y) LED1
Vadp R1
1k
1000p
470p
C16
C17
INPUT-
10k
R2
Q1
R312 2SA146 9 R27 -1
B1+ 200m A
1000p
R10 12 0
C9
D1
R12
0
MTZJ2.0B
R5
1k
OUTPUT
R28 -2
RESET
B2+ 200m A
0
Vdd
B-
3.9k
470p
R13
C28
Q5
1000p
470p
D3 D5 R14
C20
C21
2SC945
1k
D4
1N4148
56k
R7
100k
R15
Q7
2SC945
R16
S
470p
56k
470p
1000p
C26
C25
C24
41
TK-3160
SPECIFICATIONS
General
Frequency Range ............................................................. 450~490MHz (K, M)
Number of channels ......................................................... Max. 16
Number of groups ............................................................ Max. 16
Channel Spacing ............................................................... 25kHz (Wide) 12.5kHz (Narrow)
PLL Channel Stepping ...................................................... 5kHz, 6.25kHz
Operating Voltage ............................................................ 7.5 VDC ±20%
Battery Life ....................................................................... More than 9 hours at 4 watts (5-5-90 duty cycle with KNB-24L battery)
Operating Temperature range .......................................... –30˚C to +60˚C (–22 ˚F to +140 ˚F)
Dimensions and Weight
With KNB-24L (1400mAh battery) .................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 34.5 (1-3/8) D mm (in)
290g (0.64lbs)
With KNB-25A (1200mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
355g (0.78lbs)
With KNB-26N (2000mAh battery) ................................. 56 (2-3/16) W x 109.3 (4-5/16) H x 40.7 (1-5/8) D mm (in)
400g (0.88lbs)
KENWOOD CORPORATION
2967-3, Ishikawa-machi, Hachioji-shi, Tokyo 192-8525, Japan