This is the Risk-Code Matrix

5 Catastrophic
Loss of Platform,
Longlasting Environmental
Damage
4 Major
Signicicant Equipemnt and
long environment damage

3 Severe
Require clean up
Lost-time injury
2 Minor
Reoprtable injury and release
maintenance repair
1 First AID Case
Emergency shut everything
down
A B C D E
Happen Rate (Never threat of 1/1,000 years in 1/1000 years in 1/10years in 1/1years in
industry) 1/10,000 industry (might industry (might industry (Likely ) industry (Multiple
years in industry Happen ) Happen ) Times)
code that has been used in the following tables.

File Name:XXXXXXXXXXX Coarse HAZOP rev X 5

 BASIC ENGINEERING FOR THE PRODUCTION OF ACETIC ACID

Node: X NAME UNIT:

Design Conditions/Parameters: Flow, Level, Unit, Temperature Drawings / References: XXXXXXXXX
Type: Reboiler in Distillation Column
Equipment ID:

Deviatio Cause Consequence Effective Remark Recommendations Classification

n Safeguards
No Flow -Pump Failure -No Operation -Valves connect Situation not -Install Flow meter 4D
-Manual Valve -Column Dry out with computer acceptable -Check maintenance,
closed program and make and it should procedure and schedule
-Possible dangerous
it visible from the be examined
-Tube leakages or concentration
control room
blocking

Less -Pump Failure -Change in Product - Valves connect -Valves and -Install Flow meter and Low 4D
Flow ot -Manual Valve Quality and with computer flow meter level alarm
less closed concentration program and make should be -Make a low level warning
level it visible from the examined on main distillation column
-Tube leakages or
control room
blocking
-Low level Alarm

Over -Control valve -Change in Product -Automatic closed Emergency Install High level alarm 4D
Flow or failure or valve is Quality and control valve while case -Make by pass
high fully opened concentration the flow reach
- Emergency Plant shut
level -Column Capacity -Flooding in the certain level
down
Exceeded column -High level alarm

High -Malfunctioning stem -Accumulation in Temperature probe Emergency -Lower reboiler duty 4B
utility
File Name:XXXXXXXXXXX Coarse HAZOP rev X 5
Tempera column in reboiler Case
ture -Poor separation
Low -Malfunctioning stem -Poor Separation Temperature probe Emergency -Increase reboiler duty 4B
Tempera utility in reboiler Case
ture
Unit Mechanical Wear Combustion of hot Gas detector Emergency Emergency shutdown 1D
Leak vapors can lead to installation and Case Operation evacuation
loss of life plant ventilation
system
Unit Mechanical Wear Exposure of Annual Emergency Emergency shutdown 1C
Rupture combustible gases to maintenance check case Operation evacuation
air and leads to loss
of life

Node: X NAME UNIT:

Design Conditions/Parameters: Pressure,Cooling Flow, Temperature Drawings / References: XXXXXXXXX
Type: Condenser in Distillation Column
Equipment ID:

Deviatio Cause Consequence Effective Remark Recommendations Responsibility

n Safeguards
High - Malfunctioning -Poor Separation -Pressure gauge should be -Lower condenser duty 4D
Pressure steam utility examined

No Flow -Failure of inlet -Process fluid -Valve, should be -Install Temperature 3C

cooling water valve temperature is not Temperature examined indicator
to open lowered accordingly indicator
File Name:XXXXXXXXXXX Coarse HAZOP rev X 5
 -Check maintenance,
procedure and schedule
Less -Pipe leakages or - Process fluid - flow meter -this case is -Install flow meter 3D
Flow blocking temperature too low not -Check maintenance,
acceptable procedure and schedule
and should
be examined
More -Control valve -Flooding in the -Automatic closed This case Install temperature indicator 3D
Flow failure or valve is column control valve while should be High level alarm
fully opened Output temperature the flow reach examined -Make by pass
-Column Capacity too low certain level ASAP
Exceeded -High level alarm

High -Malfunctioning steam -Accumulation in Temperature probe Emergency -Lower condenser duty 4C
Tempera utility column in reboiler Case
ture -Poor separation
Low -Malfunctioning steam -Poor Separation Temperature probe Emergency -Increase condenser duty 4C
Tempera utility in reboiler Case
ture

File Name:XXXXXXXXXXX Coarse HAZOP rev X 5