INJECTION PUMP

SPECIFICATION Model m2825~c321)1

EDITIONNo. 5 MIEO l-30-8'

ENGINE 350 V-8 FULLLOADRPM 4000
Oldsmobile
APPLICAllONAUToHOTIVE COV. REGULATION 10 % ISSUED BY: J. HcMahon
VEHICLE '978
I&V,% NOTED (2 5 RPM)
2c SET THROTTLE FOd 21 + 2 MM3ISTROKE I& 1250 RPM
d LOCK THROTTLE LEVER IN POSITION AND INSTALL
1 INJECTION LINES 093“ I D BY 25” LONG
THROTTLE LEVER PROTRACTOR 122089 ONTO SHAFT
2 NOZZLES~ 0 5 mm Orlflce Plate (Rel S B 334)
e ALIGN O” ON PROTRACTOR WITH SCRIBE MAKR ON TIMING
WINDOW BOSS UNLOCK THROTTLE LEVER AND ROTATE
3 NOZZLE OPENING PRESSURE 1700 _, 25 PSI
58O TOWARD W 0 T POSITION ADJUST MAX TRAVEL
4 CALIBRATING OIL-SAE J967 (Latest Revwon) SCREW TO THIS %I0 SETTING
TEMPERATURE 110.115°F (at Inlet) 1 CHECK TOTAL THROTTLE TRAVEL WITH THROTTLE IN LOW
IDLE POSITION, ALIGN O” ON PROTRACTOR WITH SCRIEE
5. LOW PRESSURE PLUMBING SYSTEM PER S B 334
MARK ON TIMING WINDOW BOSS MOVE THROTTLE TO
6 CAM MOVEMENT READ-OUT DEVICE 21734 W 0 T READING SHOULD BE BETWEEN 70” AND I34O
ALL FUEL READINGS ARE AT 500 STROKES 13 CHECK POINTS
PUMP OPERATINO SPEED HALF ENOlNE SPEED
a AT 1500 RPM (WOT) DE-ENIiRGIZE El.ECTRIC SHUT OFF
PUUP PICCEss0RlEs
FUEL SHOULD BE 4 mm3islroke MAXIMUM RE ENERGIZE E S 0
1. Electric Shut-off (12V ETR) (TEST WITH 8.8 VOLTS MAX.) MM31 MAXIMUM PRESSURE (l(‘d)
THRTL CAM
2. Speed Advance 5 Miwmax Governor II STROKE CYL VAR MOVEMENT T PUMP HSG
RPM POS
3. Dellvery Valve b1500 10IDL 2 MAX
4. Temperawre Compensatcng Leaf
cl500 WOT 1 50-3 00 t; 12
PUMP SETTINOS
d 1500 ADJUST 10 11 350550 8 12
1 ROLLER-TO.ROLLER DIMENSION 19710 + 0002“’ e 3600 WOT(19e) 6 008 00 I) 12
M
‘ aximum Eccenlr~clty: 008” TIR
14ooO WOT 39 * 3 4 w-110 812
2 LINKAGE GAP. 135” l0 160”
94100 WOT 32 MIN 5
3a USE GAUGE 21914 TO SET THROTTLE AT 41O CCW, AS
h44W WOT 13 MAX 5 8”Y” 125 MAX ii 12
MEASURED BETWEEN THROTTLE BALL STUD AND THROTTLE
SHAFT VERTICAL CENTERLINE
I 575 LO IDL 1012” 3 4 12
..
b
USE L I SCREW TO ADJUST. IF NECESSARY CHECK d OF
ADJUST LOW IDLE SCREW UNTIL CONTACT IS MADE WITH
BALL STUD TO VERTlCAL$ OF SHAFT AT 39Ql3O (USE GAGE
IDLE STOP BOSS THIS WILL INSURE 41O WHEN GAUGE IS
21914)
REMOVED FROM PUMP
14 AIR TIME PUMP USING GAGE 21916 (PER SB334) SET TO
4 OPERATE PUMP AT 1000 RPM (WOT) FOR 10 MINUTES TO
-4.5" to -5.5 -
BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM
15 NAME PLATE LEFT Viewmg Trans Pump End
SYSTEM
16 TIMED LEFT V~ew~na Trans Puma End
CHECK E S 0 FOR PULL IN WITH 8 80 VOLTS MAX
17 TIMED TO CAM (FOR GEL END OF’INJECTION)
THROTTLE LEVER IN LOW IDLE POSITION AT 400 RPM
18 TIMED TO THIS CYLINDER (FROM T PUMP END) Q
SET T PUMP PRESSURE @ 2000 RPM (WOT) FOR%-64ps1
19 SPECIAL NOTES 8
vEsT STAND +3oos-rPRESSURE SET AT 5 k 0 5 pso a Torque all lasteners per XL784 or SRI%
CHECK FOR MINIMUM LIFT OF 18“ HG AT 400 RPM
b Pump lo be tested with Fltllngs 22109 X 21606 installed
SET RETURN OIL TO 250.350 ccimln (j 2000 RPM (WOT)
c Seal MaxImum Travel AdlustIng Screw with Retamtng
CHECK HOUSING PRESSURE AT 2000 (WOT) FOR 8-12 ps,
Cornpound #21915
WITH GOVERNOR COVER REMOVED AND THROTTLE SHAFT
d Open Petcock Ior pressure check ONLY
IN LOW IDLE POSITION (STEP 3b). SET MIN MAX GOVERNOR
e II necessary to obtain advance requirements. use alternate
ASSEMBLY FOR 10 + 2 mm3istroke at 575 RPM (FUEL
inner Advance Spring 1121911 and/or alternate Head Locating
READING WITH COVER INSTALLEDi
Screw Assembly (I 22240 COUNTER
11 SET ADVANCE FOR 3-3 5O AT 2000 RPM (WOT)
12a FUEL DELIVERY 42 .t 2 5 mm3istroke @Q2000 RPM (WOT) N,OTE PUMP MOUNTING HORIZONTAL. PUMP ROTATION CLOCKWISE
20 SEAL PUMP FASTENERSPER XL874 OR SO365
MAXIMUM CYLINDER VARIATION 3 rnnl 3istr0ke
b CHECK CRANKING DELIVERY iic 200 RPM (WOT) 15 mm3ist
MIN 12 IIS! mm T.P PRESS AND O-10 PSI HSG PRESSURE
=
IfaT.
RT NO
!.m

SCREW, cover hold-down 3 2351

LOCKWASHER.cover screw 3 1582
13521 WASHCR.cover screw
21606 ELBOW. return line ;crr,r,ector

CONN. ASSY.. return line 1

GASKET, governor uver 1 SEAL, return line cwnector
COWER. qcverllor ccntrol
iCREWASSEMBLY,vent or 2;661
SHAFT, drive 1 1204 thru 21665and 22733 ~r 22734
LS required
SEAL, drive shaft (BLACK) 2
SCKEW. head locking
w, torque screw
SEAL, drive shaft (RED) 1 I860 SEAL, torque screw
SEAL, pilor tube 1 3622 SCREW, torque
PIN, shaft retaining 1 12GC

COVER, timing lire 1 0567 ?OUSING ASSEMOLY

SCREW, timing line cover 2 99lE (See Service Assemblies)

PLATE, name 1 0394

, .-_. ZRSKET, timing I!ne cover
* APPLY A LIBERAL. COATING OF SYN-KUT BASE
SCREW, name plate 2 4 1241 COMPOUND TO SEALS BEFOREASSEMBLING
SEALS TO SHAFT AND SHAFT TO PUMP.
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DB2825PC3241

21727 HYD. HEAD & ROTORASSEMBLY

P-4 11036
ROLLER, cam 2 2119T
SHOE, cam roller 2 2Dllt

21111 12216 SCREW, hyd. head plug

C4M RING 1
1143E SCREW, hyd. head plug
OR 22075 (O.S.) FOR O.E.M.
ONLY - INCREASE SPECIFIED 20721 CONNECTOR,fuel line
R-R BY .006" 21287 SCREW, locking plate
SEAL, hydraulic head 1 1130' PLATE. locking
SPRING, leaf 1 11191 :z SEAL, locking plate
SCREW, leaf spring 1 1117! 13837 SCREW, delivery valve
16441 STOP, delivery valve
1644. SPRING, delivery valve
L___.+ 1381! VALVE, delivery (SB143R)
I OR 13820 (Oversize) as req'd.
== -
5 1nr*o rmrll D‘X"I,,Iou
TRANSFERPUMP CROUP
!% --
ISCAL. transfer pump 1 !O!j26 - -2053L RETAINER, rotor
21232 LINER, transfer pump
15G95 SPRING, trans. pump blade
2052f RING, liner locating
212OL REGULATORASSY., trans. pump
BLADE, transfer pump (Basic) 4 I8137
Use 20511 or 20512 as req',
19831 ROLLPIN

SPRING, regulating 1 21198

IJ!lSTDN. regulating 1 19895 1522t PLUG ASSV.. end plate adj.
SCREEN, inlet filter
!XAL, inlet filter screen 19832
RING. screen retainer 1' !0529
I'LATE. trans. pump pressure 1 !0523 CAP, transfer pump end

= ==

SPRING, idling 1 '1266 NUT, pivot shaft

GOV.' ARM AND TLMPERATURE jli175 SPRING, min-max.
COMPENSATOR ASSEMBLY RING, retain&
+--SHAFT. gov,ernor. arm pivot 1 ,2i!14 BLOCKASSJMBLY
>EaL. pivot shaft 2 STUD, guide
LlSB8
WASHER, guide stud
I'IY !1760 - 2ia9 ARM ASSY., metering valve
SLEEVE : !1757 SPRING, metering valve arm
ROD, min.-max. ~0". pdl 1 !11'58 VALVE, metering or 22256
SLEEVE, thrust .4483 RETAINER ASSY., gov. weight
31R 21312 RETAINER ASSY.. gov. wt.(Basi
WIIIER, thrust sleeve 1 RETAINER, governor weight
;'1!;$
WEIGHT, 9overnor HUB ASSY.. governor weight
RINIG. gov. cage retaining 6l 12;1e5
RING. flexible retaininn

SPRING. idling NUT. pivot shaft

GOV.. ARM AND TEMPERATURE
COMPENSATOR ASSEMBLY
SHAFT. governor arm pivot
SEAL, pivot shaft
**SEC SERVICE ASSEMBLIES
SLIXVE. rain-max governor
R(W). mln-max. gov. push
.SLEEVE. thrust
U/&HER. thrust sleeve
YfIIGHT. governor
IRfklG, gov. cage retaining
: WAS~HER.max. speed spring
SPRING, min.-max.
1 BLUCKASSEMBLY
STUD. guide
2
WASHER, guide stud
AIM ASSY.. metering valve
SPRING, metering valve arm
1' VALVE, metering or 22256
1 RETAINER ASSY., gov. weight
RETAINER ASSY., gov. weight
RETAINER, governor weight
6l
HUB ASSEMBLY qov. weight
1 RING. flexibfe'retainino
NOTE: Use Sprinn #21266 With Sleeve #22327 Only.
"NKAoli~ov

WASHER,throttle shaft I IASHER, throttle shaft seal

NUT, wx. travel screw I 2173' 21284 IIN,, vacuum module drive
16416 21285 IMy, shaft retaining
!XREY. low idle I 17438 ., throttle shaft
SPRIING. low idle screw I 1358 18021 IOOK ASSY.. gov. linkage
S;HUFr ASSEMELV, throttle 20Ea3 12358 LINKAGE ASSY., governor
f-", 12360 SCREW, gov. linkage hook
1712 12362 WASHER, gov. linkage hook
dIEY. ma. throttle travel 18024 HOOK, governor linkage

1 1~~11926 ,PRXNG. qov. linkaoe hook

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3i

DB2825PC3241 OMATIC ADVANCEGROUP

11611 1 CAP, advance adj. screw
HUT, trimner screw 1 14544 1 SCREW, advance Gdjusting
12040 1 SEAL, advance adj. screw

-1 4941 1 PLUG, piston hole (spring)

SEAL, piston hole plug 1
4940 1 XIDE, advance adj. spring
PISTON, spring 1 : 1602 1 SPRING, outer advance
UASHER. slide 2 2 1788 1 SPRING. inner advance or
21911 Inner Adv. spring
PISTON. dower 1 1227 11507 2 jEAL. head locating screw
SEAL, piston hole plug 1 0113
-; i2241 1 <CREWASSEMBLY, head locating
PLUG,.piston hole 1 1241 OR :REWASSY., 22240 c.025)
. I 2766 1 )EAL. advance screw hole plug
SEAL, piston hole plug ?764
SCREW. cam advdnC@ ; 5438 15719 1 'LUG. advance screw I~ole
E 1131 P a

- i!161E 1 INSULATOR. terminal

211518 TERMINAL. electric shut-off

LOCKNUT. terminal contact 2 4760 12049 : LOCKWASHER, terminal contact
STRAP, terminal grounding 0951 2515 2 NUT, termlnal contact
LOCKWASHER. cover screw ; 8493 ; 8501 WASHER,terminal contact
LOCKUASHER,terminal 2 2049 1250C : WASHER, teninal insulating

ASSEMBLEGROUNDINGSTRAP ON
LEFT SIDE VIEWING END PLATIE

SOLENOID FRAME6 ARM ASSEMBLY 1

!1584 1 SOLENOID FRAME& ARM ASSEMBLY

- ; - -
FOR SERVICE USE ONLY FOR ENGINEERINGUSE ONLY
APPLICAHLESERVICE ASSENBLIES DATE CHC. NO EDITION
GASKETKIT 121921 4-30x - 13335 _ 3
PILOT TUBE #21228 10-8-80 13942 4
SHUT DOWNCOIL A&4 AlD SOLENOIDASSY. Y22149
l-30-81 14044 5
THBOTTLESNAFT BUSHLNG 115093
* MIN/MAX GOVERNORKIT $22726 or #23185
** IDLE SPRING KIT (SB360) 823160
Housing Kit (SB36j) #23274