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Types of Butterfly Valves (API 609) - Projectmaterials
Types of Butterfly Valves (API 609) - Projectmaterials
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end connection type: wafer, lug (semi or full), flanged and double flanged
seat material: soft (example: Teflon, Buna, rubber, etc) or metal-to-metal (SS304, SS316)
body and disc materials (from cast iron to high nickel alloys)
actuation: manual (lever, gear, a worm gear) and actuated (electric, pneumatic, hydraulic and gas-
over-oil types)
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8/6/2019 Types of Butterfly Valves (API 609) - Projectmaterials
Butterfly valves can be used for a wide range of applications such as water supply, wastewater
treatment, fire protection, for the chemical and oil industries, for fuel handling systems and also for
applications within the power generation industry.
With the introduction of the double and triple eccentric designs, butterfly valves are more and more
used also in the oil and gas industry and have started to compete with more traditional valves, as globe
and ball valves.
Compared to a ball valve, the disc of a butterfly valve is always in contact with the fluid conveyed by the
pipeline and creates, therefore, a pressure drop.
In the closed position, the disc blocks the bore of the valve, and, in an open position, the disc allows the
passage of the fluid.
A quarter turn movement is needed to switch the valve from a fully open to a fully closed position (and
such movement can be executed as quickly as for ball valves).
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concentric butterfly valve: the stem is centered in the middle of the disc and the is disc centered in
the bore
the eccentric butterfly valve (double offset and triple offset): have one or more stub shafts (stems)
which are located in an offset position from the center of the valve. Eccentric butterfly valves are
also defined as the double or the triple offset.
A concentric butterfly valve (left), a double offset butterfly valve (center), triple offset butterfly valve
(right)
Water treatment
Water distribution
Pumping installations
Water transmission
HVAC
Aeration systems
Clean wastewater
Filter Installations
Pumping installations
Membrane installations
Fire Protection (indoor/outdoor)
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8/6/2019 Types of Butterfly Valves (API 609) - Projectmaterials
Triple offset butterfly valves are built with high-grade materials like stainless steel and duplex/super
duplex steel and compete with ball valves in mission-critical applications with remarkable corrosion
and high temperature/pressure. Triple offset butterfly valves are the most sophisticated type and are
gaining market share in the latest years.
The images show the design difference between a double and a triple eccentric butterfly valve
(respectively at the left and right side of the diagram).
VALVE BODY
Butterfly valves, like any other type of valve, are available in multiple materials and combinations of
materials (body, disc, seat).
The selection of the materials is based on the fluid to be shut off, the pressure and the temperature of
the application at hand. Here follows a list of the main materials used for butterfly valves, which are
generally cast grades.
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CARBON STEEL
Carbon steel is an iron and carbon alloy (no other alloying elements are added to control the properties
of the material).
For butterfly valve construction, carbon steel is most often used to form the body and disc of the valve
using the sand casting process.
The most common grade used for butterfly valve bodies and discs is ASTM A216 WCB
(https://blog.projectmaterials.com/valves/astm-a216-a350-a351-a182/) and LCC (Low Carbon
Content) steels (which are cast steels). They are used, respectively, for high temperature and low-
temperature service.
The main advantage of carbon steel (CS) butterfly valves is their relatively low cost combined with
acceptable performance (especially for low-pressure applications). The weakness of carbon steel
valves is their poor resistance to corrosion (which can be improved by applying external paints or
internal lining materials as Teflon)
STAINLESS STEEL
Stainless steels are alloys of iron, nickel and, chrome (the min. content for Cr is 10.5%). The addition of
chrome forms a self-healing layer of oxide on the surface of the material that protects it from rusting.
When the surface of a stainless steel made product is scratched, the chromium reacts with oxygen and
prevents it the from reacting with iron and rusting. Many different types of stainless steels are
available, generally called 300 and 400 series.
Stainless steels can be classified in ferritic, austenitic, martensitic, duplex and precipitation hardenable
(14 Ph).
This classification is based on the microstructure of the material by varying the composition of the
elements mixed. The most common SS types used for the construction of valves, in general, are the
austenitic and the duplex grades.
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Austenitic stainless steels contain (in addition to Chrome), nickel, which has the effect of retaining the
high temperature face-centered-cubic austenitic structure at temperatures where it would normally
have transformed to the ferritic body-centered-cubic structure.
This face-centered cubic structure gives the material stronger toughness and ductility compared to
ferritic grades.
Depending on the percentage of nickel contained, the tough austenitic structure can be retained even
at very low temperatures, making the material suited for cryogenic applications.
The addition of molybdenum strengthens the resistance to pitting corrosion of the valve.
DUPLEX STEEL
Duplex stainless steels (UNS S32205 and UNS S31803) have a well-balanced structure of both the
austenitic face-centered cubic and ferritic body-centered structure of iron.
This type of composition is obtained by controlling the alloying elements and the heat treatment
executed on the alloy to manufacture a structure which consists of 50% austenite and 50% ferrite.
Duplex stainless steels combine the higher strength of the ferritic composition with the remarkable
toughness of austenite.
The super duplex type (UNS S32750 and UNS S32760) contain higher levels of chromium and
molybdenum to enhance the resistance to corrosion.
These alloys are particularly suited for extremely corrosive applications, which would break the
protective oxide layer of lower grades steels (as stainless steel).
Inconel, Incoloy and, Hastelloy are the most used nickel-alloys used in valve construction. The main
disadvantage of nickel alloys is their high weight and high cost (a multiple of stainless steel valves).
Titanium alloys have the highest strength-to-weight ratio compared to any other metal. Similarly to
stainless steels, titanium alloys feature a protective oxide layer on their surface which protect the
product from rusting.
Titanium offers strong resistance to corrosion by seawater, in particular for environments where
hypochlorite is present.
The main disadvantage of titanium alloys is their high price, a multiple of stainless steel, and the
complexity of production process, due to the high reactivity of the metal (special casting procedures
are required to prevent the reaction of titanium with oxygen during melting and pouring.
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This is a copper alloy which contains approximately 10% aluminum, 5% nickel and 5% iron. It features
strong corrosion resistance, especially in seawater applications and resists the formation of a biofilm,
a frequent cause of corrosion problems for stainless steels.
Butterfly valves API 609 may have soft or metal seats. Valves with soft seats are also called “soft-
seated” or “resilient” butterfly valves and are of the centric type. Eccentric design (double or triple
offset) are available, generally, with metal seat design, which could also be fireproof.
SEAT MATERIALS
High-performance butterfly valves (double eccentric) are available both with soft and metal seats.
Triple offset butterfly valves have, generally, a metal seat and an ATEX fire-safe protection.
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