1 BTA Pump 250M V1.2.1 002-EN

Operating instructions
WOMA High-pressure Plunger Pump

150M / 190M / 250M
V 1.2.1 EN
Operating instructions (High-pressure Plunger Pump 150M / 190M / 250M)

WOMA GmbH, Werthauser Straße 77-79, D-47226 Duisburg, Germany
Table of contents
Table of contents
1 General ............................................................................................... 5
1.1 Information about these operating instructions ................................................... 5
1.2 Manufacturer ............................................................................................................. 5
1.3 Service ....................................................................................................................... 5
1.4 Operating instructions – formalities ....................................................................... 6
1.5 Conventions used in this document....................................................................... 6
1.5.1 Instructions and system reactions .............................................................................. 6
1.5.2 Operating steps .......................................................................................................... 6
1.5.3 Bulleted lists ................................................................................................................ 6
1.6 Abbreviations and definitions ................................................................................. 7
2 Safety .................................................................................................. 8
2.1 Notes on operation ................................................................................................... 8
2.2 Presentation of safety instruction .......................................................................... 8
2.2.1 Warnings ..................................................................................................................... 8
2.3 Personnel qualifications .......................................................................................... 9
2.3.1 Operating personnel requirements ............................................................................. 9
2.3.2 Maintenance personnel requirements ...................................................................... 10
2.3.3 Requirements for trained specialists ........................................................................ 10
2.4 Intended use ............................................................................................................ 10
2.5 Foreseeable misuse ............................................................................................... 11
2.6 Pictograms .............................................................................................................. 11
2.7 Spare and wear parts ............................................................................................. 11
3 Technical data .................................................................................. 12

3.1 Labelling .................................................................................................................. 12
3.2 Conditions of use ................................................................................................... 12
3.3 Dimensions ............................................................................................................. 12
3.4 Rating ....................................................................................................................... 13
3.5 Media ........................................................................................................................ 13
3.6 Weights .................................................................................................................... 15
3.7 Connections ............................................................................................................ 15
4 Functional description .................................................................... 16

4.1 Operating procedure .............................................................................................. 16
4.2 Components of the pump ...................................................................................... 17
4.2.1 Gearbox .................................................................................................................... 18
4.2.2 Interchangeable conversion set ................................................................................ 20
4.2.3 Pump head ............................................................................................................... 21
4.3 Accessories and Options ...................................................................................... 22
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Table of contents
4.4 Connecting lines ..................................................................................................... 25

4.4.1 Inlet pressure lines.................................................................................................... 25
4.4.2 Pressure lines ........................................................................................................... 26
4.4.3 Cooling lines ............................................................................................................. 26
5 Transport and storage ..................................................................... 27

5.1 Safety instructions ................................................................................................. 27
5.2 Measures before transport .................................................................................... 27
5.3 Storage .................................................................................................................... 28
6 Assembly / Installation .................................................................... 29

6.2 Assembly ................................................................................................................. 31
6.2.1 Fixing the pump in place ........................................................................................... 31
6.3 Interfaces ................................................................................................................. 32
6.3.1 Mounting the valve block / regulator ......................................................................... 33
6.3.2 Connecting the connecting lines ............................................................................... 33
7 Commissioning ................................................................................ 34
7.2 Putting into service for the first time .................................................................... 34
8 Operation .......................................................................................... 37
8.2 Operational requirements ...................................................................................... 39
8.3 Starting operation ................................................................................................... 39
8.3.1 Checking the oil pressure (if oil pump is present) .................................................... 39
8.3.2 Checking the operating pressure.............................................................................. 40
9 Help in case of malfunctions .......................................................... 41

9.1 Contact in case of malfunctions ........................................................................... 41
9.2 Malfunction table .................................................................................................... 41
10 Service and maintenance ................................................................ 43

10.2 Care and cleaning ................................................................................................... 44
10.3 Maintenance schedule ........................................................................................... 45
10.3.1 Pump 150M .............................................................................................................. 46
10.3.2 Pump 190M / 250M .................................................................................................. 48
10.4 Description of maintenance work ......................................................................... 51
10.4.1 Change oil ................................................................................................................. 51
10.4.2 Check fixings / screwed connections........................................................................ 53
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Table of contents
11 After using the product ................................................................... 56

11.2 Performing decommissioning ............................................................................... 56
11.3 Antifreeze / preservation ........................................................................................ 56
12 Disassembly ..................................................................................... 59
12.2 Preparation for dismantling ................................................................................... 59
12.3 Perform dismantling ............................................................................................... 59
13 Disposal ............................................................................................ 60
13.1 Instructions on disposal ........................................................................................ 60
14 Lists .................................................................................................. 61
14.1 List of figures .......................................................................................................... 61
14.2 List of tables ............................................................................................................ 62
15 Appendix .......................................................................................... 63
15.1 Water quality guideline .......................................................................................... 63
15.2 Consumables .......................................................................................................... 64
15.3 Dimension sheet ..................................................................................................... 65
15.3.1 Pump 150M (with centrifugal lubrication) ................................................................. 65
15.3.2 Pump 150M (with pressure oil lubrication) ............................................................... 66
15.3.3 Pump 190M / 250M .................................................................................................. 67
15.4 EC Declaration of Conformity ............................................................................... 68
4 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

1 General
1.1 Information about these operating instructions
1 General
1.1 Information about these operating instructions
These operating instructions have been compiled in accordance with
the Directive 2006/42/EC. They are provided so that you can use the
complete 150M / 190M / 250M High-pressure Plunger Pump safely
and efficiently (referred to simply as the “pump” below).
These operating instructions are a part of the pump and must be kept
in the immediate vicinity of the pump and accessible to operating
personnel at all times.
The original operating instructions were written in German.
1.2 Manufacturer
WOMA GmbH
Werthauser Straße 77-79
47226 Duisburg
Germany
Tel.: + 49 2065-304-0
Fax: + 49 2065-304-200
E-Mail: sales@woma.kaercher.com
www.woma-group.com
1.3 Service
Our Worldwide Service is available to you for all technical information
about WOMA products and their applications in systems.
If you encounter difficulties with our products at any time, please
contact WOMA Service, the responsible representative or the
manufacturing plant, where help is readily available.
WOMA GmbH
47226 Duisburg
Germany
Tel.: + 49 2065-304-0
Fax: + 49 2065-304-200
E-Mail: sales@woma.kaercher.com
www.woma-group.com
BTA 150M 190M 250M V1.2.1 002-EN.docx 5 / 68

General 1
Operating instructions – formalities 1.4
Quick assistance and correct order processing is only possible if you

provide us with the order number and serial number.
We recommend that you enter both items of information here:
Order no.: …………………………………………
Serial no.: …………………………………………
1.4 Operating instructions – formalities

Version / revision: V1.2.1
Creation date: 01.08.2019
© Copyright, 2019
All rights reserved.
Reproduction in whole or in part is only allowed with the permission of
WOMA GmbH.
1.5 Conventions used in this document

1.5.1 Instructions and system reactions
Operating steps to be performed are shown as a numbered list.
Steps must be followed in the given order.
Example:
1. Step 1
2. Step 2
1.5.2 Operating steps

Operating steps without a mandatory sequence are shown as a
bullet list.
Example:
 Operating step
 Operating step
1.5.3 Bulleted lists

Enumeration lists are shown as lists with numbered items.
Example:
 Item 1
 Item 2
6 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

1 General
1.6 Abbreviations and definitions
1.6 Abbreviations and definitions

References to right / centre / left on the pump below are always
defined from the front looking at the pump head.
“System” below means the technical equipment in which the pump
is integrated and all the necessary technical (safety) equipment,
e.g. (safety) valves, piping and the monitoring and control functions.
BTA 150M 190M 250M V1.2.1 002-EN.docx 7 / 68

Safety 2
Notes on operation 2.1
2 Safety
The pump complies with the Machinery Directory 2006/42/EC and
has been designed, manufactured and safety-tested according to the
currently valid safety regulations and laws and state-of-the-art
technology.
The pump is in a technically flawless condition.
However, there may be hazards at the pump if it:
 is not operated by trained personnel.
 is used improperly or not used for the intended purpose.
 is not in a flawless safety condition.
2.1 Notes on operation

Notices for operating the pump to guarantee the health and safety of
operating personnel:
It must be especially ensured that:
 all safety and warning signs are attached to the pump and are
legible at all times.
 suitable fire protection is in place at the installation location.
 the pump is checked again for safety following modifications and
major repairs.
2.2 Presentation of safety instruction

2.2.1 Warnings
 When observed, protect against possible injury or material
damage.
 Classify the degree of danger by use of a signal word.
 Indicate the danger of injury to persons by the danger sign.
 Indicate the type and source of the danger.
 Name the risk and the possible consequences.
 Indicate measures for avoiding dangers and prohibit certain modes
of behaviour.
Source of danger
Possible consequences when not observed
 Actions / prohibitions
Danger signs
The danger sign is used to mark warnings about personal injury.
Source of danger
The source of the danger states the cause of the danger.
8 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx
2 Safety
2.3 Personnel qualifications
Possible consequences when not observed

Possible consequences when warnings are ignored are,
e.g. crushing, burns or other serious injuries.
Actions / prohibitions
All activities that need to be carried out to avoid a danger
(e.g. stopping a drive) or that are prohibited to avoid a danger are
listed at measures / prohibitions.
List of signal words

Table 1: Signal words
This signal word indicates an immediate threat of danger. If this

danger is not avoided, this leads to fatal or severe injuries.
This signal word indicates a possible danger. If this danger is not

avoided, it can lead to fatal or severe injuries.
This signal word indicates a possibly dangerous situation. If this
dangerous situation is not avoided, it can lead to minor or moderate
injuries.
This signal word indicates actions for prevention of material damage.
Observing these instructions prevents damage to, or destruction of,
the pump.
Pointer to useful and important information or advice that contributes
to improvement of safety in the handling of the pump.
2.3 Personnel qualifications

Personnel must have the appropriate qualification in each case for
operating, maintaining and repairing the pump.
The area of responsibility, competence and supervision of personnel
must be precisely defined by the owner.
Lack of knowledge on the part of the personnel is to be eliminated by
training and instruction.
2.3.1 Operating personnel requirements

Operating personnel are persons commissioned by the owner to
operate the pump and who have been sufficiently trained in how the
pump is operated and functions.
Operating personnel must be familiar with the function and operating
principles of the pump, be able to recognise hazards which occur and
be able to prevent them by suitable protective measures.
The operating personnel must be in a position to recognise dangers
in time and initiate the prescribed defensive action.
The operating personnel must notify the owner immediately of any
changes to the pump which impair safety.
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Safety 2
Intended use 2.4
2.3.2 Maintenance personnel requirements

Maintenance personnel are persons commissioned by the owner to
maintain the pump. Maintenance personnel are untrained but have
been instructed in inspection and maintenance work, e.g. for the first
oil change, checking screw connections etc.
Maintenance personnel must be familiar with the function and
operating principles of the pump, be able to recognise hazards which
occur and be able to prevent them by suitable protective measures.
The maintenance personnel must notify the owner immediately of any
changes to the pump which impair safety.
2.3.3 Requirements for trained specialists

Trained specialists are persons who have received training from
WOMA GmbH to perform inspection, maintenance and service work
and who receive the necessary information in the training courses in
the form of the service instructions. Trained specialists must be
familiar with the function and operating principles of the pump, be
able to recognise hazards which occur and be able to prevent them
by suitable protective measures.
2.4 Intended use

The pump is intended exclusively to generate water at high pressure.
The pump may only be operated with a sufficient safety device to
prevent excessive pressure (see chapter 4.3 - Accessories and
Options).
The pump may only be installed in systems which meet the
requirements of the pump in all respects.
The pump is designed to operate as a single pump. Any use which
may result in pressure surges higher than those produced by the
pump alone (e.g. several pumps feeding into a pressure line in a
plant) must be agreed with WOMA GmbH.
The pump may only be used with water without the addition of any
cleaning agent (see chapter 3 - Technical data and Appendix 15.1 -
Water quality guideline). Operation with another pumping medium
such as sea water is possible following approval by WOMA GmbH.
No combustible, toxic, corrosive or other hazardous liquids may be
used without the express permission of WOMA GmbH.
Proper use also includes using only original spare parts from
WOMA GmbH.
Any use other than that defined under the “use for the intended
purpose” or which extends beyond this use is regarded as “not used
for the intended purpose”.
Observe the safety instructions and warnings.
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2 Safety
2.5 Foreseeable misuse
2.5 Foreseeable misuse

 Using the pump without a sufficient safety device to prevent
excessive pressure.
 Using the pump with other media apart from water.
 Using the pump and adding unapproved additives.
 Ignoring and exceeding the maintenance intervals.
 Use of the Emergency Stop switch for normal shutdown of the
system in which the pump is installed. The Emergency Stop switch
must only be used to bring the pump / system to a safe condition
quickly in the event of a hazard.
Setting up or operating a system incorrectly can lead to premature

wear and even to destruction of the pump and other parts of the
system, such as valves and fittings.
2.6 Pictograms
Pictograms on the product which are no longer legible must be
replaced with new ones.
Table 2: Pictograms
Pictogram Description
The manual must be read and fully understood prior
to operation of the product
Warning of risk of crushing
Warning of hot surfaces
General warning sign
2.7 Spare and wear parts

The use of spare and wear parts from third-party manufacturers can
pose a risk. Only use original parts or parts approved by
WOMA GmbH.
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Technical data 3
Labelling 3.1
3 Technical data
3.1 Labelling
Table 3: Labelling
Name Size
Machine name High-pressure Plunger Pump
Serial number The serial number is entered on the
nameplate and on the gearbox
housing.
The nameplate (Figure 1) is located on the pump gearbox.
Figure 1: Position of nameplate (for illustration purposes only)
3.2 Conditions of use

Table 4: Conditions of use
Name Size
Ambient temperature min. +5 °C
max. +45 °C
3.3 Dimensions
Table 5: Dimensions
Pump Length x Width x Height

150M (with centrifugal lubrication) 1,069 mm x 567 mm x 337 mm
150M (with pressure oil lubrication) 1,069 mm x 620 mm x 337 mm
190M / 250M 1,014 mm x 622 mm x 378 mm
See also the dimension sheet in Appendix 15.3
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3 Technical data
3.4 Rating
3.4 Rating
Table 6: Rating
Name Size
Power requirement max. 195 kW (150M)
(depending on interchangeable 124 kW (190M)
conversion set)
147 kW (250M)
Operating pressure max. 3,000 bar
Flow rate max. 34 l/min (150M / 190M)
(depending on interchangeable 40 l/min (250M)
conversion set)
Available ratios 2.96 / 3.69 / 4.57 (150M)
4.25 (190M)
3.04 / 3.57 (250M)
Crankshaft speed max. 507 rpm (150M)
424 rpm (190M)
504 rpm (250M)
min. Depending on the operating
parameters, this value can be defined
by WOMA GmbH.
The speed can be controlled
continuously in the range between
the operating and pump-dependent
maximum and minimum speeds.
Torque max. 603 Nm (150M)
(on the drive shaft) 656 Nm (190M)
917 Nm (250M)
Emission sound pressure level > 80 dB(A)
according to DIN EN ISO 11203
3.5 Media
Table 7: Media
Name Size
Delivery medium inlet pressure Relative pressure:
min. 1.5 bar
max. 5.0 bar
Permissible pressure amplitude ± 2.0 bar

(when operating) (However, this must not be less than
the absolute value of 0.5 bar)
Delivery medium temperature
min. +5 °C
max. +30 °C
(higher temperatures on request)
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Technical data 3
Media 3.5
Table 7: Media
Name Size
Pumping medium supply
requirement min. 2 times the nominal flow rate of the
pump, depending on interchangeable
conversion set
(1.5- times the nominal flow rate of
the pump, depending on inter-
changeable conversion set, if the
internal gearbox cooling is installed)
Pumping medium quality See the Water quality guideline in
Appendix 15.1
Oil filling quantity approx. 9 l (150M)
8 l (190M / 250M)
2
Oil viscosity ISO VG 320 mm /s
according to DIN 51517-2 or -3
Oil pressure of forced lubrication 1.5 - 5.0 bar
(if present)
Oil pressure of overflow valve 5.0 bar
(set, if present)
Oil filter fineness (if present) 0.025 mm
Oil temperature max. 80 °C
Setpoint 60 - 70 °C
Heat exchanger min. 2.0 l/min (150M)
Required cooling water 2.5 l/min (190M / 250M)
Heat exchanger min. +5 °C
Cooling water temperature max. +45 °C
Heat exchanger min. 1.5 bar
Cooling water pressure max. 10.0 bar
Observe the latest water quality guideline for WOMA high-pressure

pumps in the Appendix 15.1.
Observe the latest recommended oils for WOMA high-pressure

pumps in Table 13: Oils.
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3 Technical data
3.6 Weights
3.6 Weights
Table 8: Weights
Name Weight
Total weight approx. 320 kg (150M)
370 kg (190M / 250M)
Gearbox approx. 219 kg (150M)
269 kg (190M / 250M)
Interchangeable conversion set
approx. 39 kg
Pump head approx. 62 kg
The weight can vary according to the equipment. The weights are
with oil and without optional accessories.
3.7 Connections
Table 9: Connections
Connection Size
Inlet pressure G 1 1/2"A
High pressure 9/16" UNF-LH with flange
Cooling water G 1" A
Sealing water outlet G 1/2"
Drive shaft Diameter 50 mm k6,
Permissible pressure amplitude 1,
A14 x 9 x 72
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Functional description 4
Operating procedure 4.1
4 Functional description
The pump is a horizontal plunger pump with screw-on pump head
and easy-to-swap plunger interchangeable conversion sets. It can be
installed in a high-pressure water-jet machine.
The pump is used in combination with a drive unit and a water tool or
other flow restricting device to generate water under high pressure that
can be used for cleaning, removing, cutting etc. of, for example,
concrete and steel.
The pump is driven directly by a highly elastic coupling via a slip-on or
intermediate gear unit or via a balanced joint shaft.
Using a V-belt to drive the pump is permitted in principle. For the
exact design, please contact WOMA GmbH.
If the maximum drive power is transferred with V-belts, the service

life of the shaft bearings will be reduced.
The drive direction of rotation is specified and mandatory for these

pumps.
If a direction of rotation in the other direction is required, technical
modifications must be made in agreement with WOMA GmbH.
4.1 Operating procedure

1. Water is supplied from a break tank to the high-pressure pump via
a booster pump or directly via the on-site water supply system
(hydrant).
2. A water filter removes undesirable dirt particles that could cause
premature wear.
3. The pump converts the rotation of the drive motor into an
oscillating movement of the plunger via a crank assembly.
4. Suction and pressure stroke movements of the plungers (pistons)
enable the water to reach a higher pressure stage via suction and
pressure valves.
5. Depending on the pump type and the plunger diameter, different
operating pressures can be set by a pressure control device.
6. The water leaves the pump via a high-pressure hose and is
supplied to an application device.
7. Application devices include, for example, spray guns with nozzles,
lance pipes, hoses with nozzles etc.
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4.2 Components of the pump

The pump consists of three main modules, the gearbox (Figure 2:
item 1), the interchangeable conversion set (Figure 2: item 2) and the
pump head (Figure 2: item 3):
Figure 2: Main modules of the pump (for illustration purposes only)
1 Gearbox
2 Interchangeable conversion set
3 Pump head
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Components of the pump 4.2
4.2.1 Gearbox
Gearbox with pressure oil lubrication
Pressure oil lubrication consisting of oil pump, oil filter and oil
pressure gauge is recommended for a rating of 90 kW or more and is
mandatory for a rating of 110 kW or more.
Figure 3: Gearbox with pressure oil lubrication (for illustration purposes only)
1 Cooling water connection

2 Gearbox cover
3 Oil filling plug
4 Ventilation filter
5 Oil pressure gauge
6 Drain plug
7 Oil pump
8 Oil filter
The gearbox contains a transmission, consisting of drive shaft and

crankshaft with two shrunk-on helical-toothed sprockets. The
crankshaft converts the rotary motion into an oscillating plunger
motion.
The connecting rods mounted in the bearings are driven via the
crankshaft pin.
A ventilation filter (Figure 3: item 4) is used to vent the gearbox
housing.
The oil supply to the plain bearings, the guide pistons and the
connecting rod screws is ensured by an oil pump attached to the
crankshaft (Figure 3: item 7). The current oil pressure, which is limited
by the overflow valve, can be read from the oil pressure gauge
(Figure 3: item 5).
The oil flow is constantly filtered by a simplex filter (Figure 3: item 8).
18 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx
The gearbox cover can be used as a heat exchanger to cool the

gearbox oil.
The cooling water flow (Figure 3: item 1) can optionally be taken from
an internal source (as standard from the pump's inlet pressure flow)
or from an external source (from the on-site water supply network).
Gearbox with centrifugal lubrication

A splash lubrication system is used to supply oil to the plain bearings,
the guide pistons and the connecting rod screws.
Figure 4: Gearbox with centrifugal lubrication (for illustration purposes only)
1 Cooling water connection

2 Gearbox cover
3 Oil filling plug
5 Drain plug
6 Oil sight glass
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Components of the pump 4.2
4.2.2 Interchangeable conversion set
Figure 5: Interchangeable conversion set
1 Plunger
2 Cylinder unit (with seals and plunger)
3 Sealing water system
4 Plunger screw connection (union nut)
5 Guide pistons
An interchangeable conversion set consists of three plungers (Figure

5: item 1) and cylinder units (Figure 5: item 2) with the sealing
systems inside.
The plungers are connected with union nuts (Figure 5: item 4) to the
guide pistons (Figure 5: item 5).
The sealing water system (Figure 5: item 5) is a low-pressure system
installed for cooling, lubrication and sealing of the plunger. It prevents
leakage, enables a higher durability for the high-pressure seals and
counteracts the ingress of air. The sealing water system that is used
is connected directly to the inlet pressure block of the pump head.
As soon as supply pressure is applied in the pump head, water flows
around the plunger at low pressure.
The return of the sealing water system is connected as standard to
the internal cooling water connection (Figure 3: item 1) on the
gearbox as standard. Alternatively, however, a separate supply of
sealing water is also possible (e.g. externally from the on-site water
supply network).
20 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

Subject to the drive output, it is possible to select other operating

pressures and flow rates within one type series of high-pressure
pumps by swapping the interchangeable conversion set. When
changing the interchangeable conversion set, the safeguard against
excess pressure must also be adapted to the new conditions or,
if necessary, changed!
We recommend speaking to your WOMA service centre or the
manufacturer's factory before making a change.
4.2.3 Pump head
Figure 6: Pump head, rear (left), front (right)
1 High-pressure block 6 Drain plug, inlet pressure block

2 Inlet pressure block 7 Suction and pressure valve (head insert)
3 Plugs / inlet pressure gauge connection 8 Inlet pressure connection
4 Stud bolt 9 Nut
5 High pressure connection
There are 3 holes that are closed with plugs (Figure 6: item 3).
The inlet pressure gauge is inserted in one of these holes and can be
used to read the current inlet pressure.
The valve system is installed in the pump head and contains guided
suction and pressure valves (Figure 6: item 7).
The pump head is connected by stud bolts (Figure 6: item 4) and nuts
(Figure 6: item 9) directly to the gearbox.
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Accessories and Options 4.3
4.3 Accessories and Options

The following accessories and options can also be purchased and
attached to the pump. If not fitted in the factory, please observe the
fitting and operating instructions.
Safety device
The bursting disc prevents damage to the system when
overpressure occurs, as it opens completely as soon as the safety
pressure is exceeded, thereby reducing the pressure.
– for operating pressure 3,000 bar (9.913-268.0)
Figure 7: Safety device (image is for illustration purposes only)
Regulator (overflow valve)

The overflow valve is a pneumatically operated regulator that can be
used to easily adjust the pressure to the relevant operating
conditions.
– 2/2-way, 3x 9/16 UNF-LH (9.893-686.0)
Figure 8: Overflow valve (for illustration purposes only)
Check valve
The check valve is a pneumatically actuated regulator that prevents
water from escaping from open consumers when the pump is
depressurised.
– for operating pressure ≤ 2,500:
3/2-way, 2x M18x1.5-LH (9.893-685.0)
– for operating pressure > 2,500 to 3,000 bar:
3/2-way, 2x 9/16 UNF (9.871-300.0)
Figure 9: Check valve (for illustration purposes only)
Bypass valve
The bypass valve is a pneumatically operated switching valve that
switches high pressure on and off. When high pressure is switched
off, the volume flow is diverted via a bypass.
- 2/2-way, up to 3,000 bar operating pressure (9.871-118.0)
Figure 10: Bypass valve (for illustration purposes only)
22 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

4.3 Accessories and Options
Flange for valve connection

The pressure flange is used to connect a bypass valve to the pump
head.
– 1x M33 x 1.5 (9.872-226.0)
Figure 11: Flange for valve connection (for illustration purposes only)
Flange for high-pressure connection

This flange is used to connect one or more consumers, a pressure
gauge, a safety device or a pressure measurement transducer.
– 5x 9/16 UNF-LH x 1.5 (9.872-466.0)
Figure 12: Flange for high-pressure connection (for illustration purposes only)
Intermediate flange
Firstly, the intermediate flange is used to attach wide valve bodies to
narrow pressure bars on the pump head. Secondly, the intermediate
flange is a device that is installed between the pump head and the
pressure flange to rotate these components by 90°.
– for pressure flange (9.872-464.0)
– for overflow valve / check valve (9.913-847.0)
– for check valve (9.915-523.0)
Figure 13: Intermediate flange (for illustration purposes only)
Inlet pressure monitoring

The pressure gauge is used to monitor the inlet pressure directly.
– 10 bar, G 1/4", visual (9.882-895.0)
Figure 14: Pressure gauge for inlet pressure monitoring
BTA 150M 190M 250M V1.2.1 002-EN.docx 23 / 68

Accessories and Options 4.3
Pressure switch
The pressure switch outputs a signal to the controller when the inlet
pressure falls below the limit value.
– 10 bar, pressure switch XML-A (6.025-133.0)
Figure 15: Pressure switch
High pressure monitoring

The pressure gauge is used to monitor the operating pressure
directly.
– max. 2,000 bar operating pressure, G 1/2" A, visual (9.882-905.0)
– max. 3,200 bar operating pressure, G 1/2" A, visual (9.882-889.0)
Figure 16: Pressure gauge for high-pressure monitoring
Internal cooling water connection

The internal cooling water connection can be used to cool the oil
from the inlet pressure channel if the quality and quantity of the
medium are suitable. (9.873-275.0)
Figure 17: Cooling water connection
24 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

4.4 Connecting lines
4.4 Connecting lines

Trouble-free function of a high-pressure pump system is primarily
dependent on the correct dimensioning and routing of the inlet
pressure, high-pressure and cooling lines and their connections.
All lines (hoses and pipes) must be clean on the inside before they
are connected and used.
4.4.1 Inlet pressure lines

The inlet pressure lines must be designed so that they cannot draw in
air. All detachable connections must be carefully sealed. No leakage
may occur due to vibration.
Hose lines or compensators (suction line) must be used to connect
the system to the pump to prevent transfer of mechanical oscillations.
Inlet pressure lines must be installed on an upward slope to prevent
air pockets. A vent must be installed at the highest point of a line.
A vent must be installed approx. every 3 m on longer horizontal
sections. The minimum dimension for venting is G1/2".
The maximum speed of the conveyed medium must not exceed
1.4 m/s in the inlet pressure lines. Resonance effects in the inlet
pressure line of the device can generally be eliminated by extending
the inlet pressure line.
In order to keep the resistance to flow in the line as low as possible,
avoid elbows and sudden or sharp changes to the cross-section.
Shut-off valves in the inlet pressure or supply feed line must be fully
open in operation and must not automatically shut in the event of
oscillations or similar influences.
Shut-off valves must not be used to regulate the upstream pressure.
Booster pumps must be in operation before the high-pressure pump

is switched on and after it is switched off. The flow rate that can be
achieved according to the pump performance chart must be a
minimum of 1.5 times the flow rate of the high-pressure pump.
A cut-off device must be used to monitor whether the inlet pressure
supply to the pump is compliant.
The inlet pressure line system must have suitable inlet pressure flow
stabilisers or other adequate damping equipment to ensure smooth
flow to the suction valves under all operating conditions.
This inlet pressure line from the filter onwards should be of non-
corrosive material so that no particles can come free and get into the
pump.
It is a good idea to install a break tank to degas the supplied medium
and accept the return flow from the overflow / bypass valves.
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Connecting lines 4.4
When medium is returned to the break tank from the overflow valves,
make sure that the temperature of the incoming medium does not
exceed the permissible values. A certain amount of cool medium may
have to be added.
The piping system should be designed with as few connections and
bends as possible. Connections must be connected with 45°
Y-branch pipes. If the manufacturer has not provided specifications,
the bending radius must not be less than 2.5xD.
4.4.2 Pressure lines

All pressure-bearing components, hose connections and pipe
connections must be designed as a minimum for the maximum
allowable operating pressure.
The hose lines must be laid so that no damage from mechanical
influences or vibration occurs.
All pressure lines must withstand mechanical, chemical and thermal
loads that occur.
The pump must be decoupled from the pressure line in such a way
that pulsation in the pressure channel of the pump head does not
exceed ±8 % of the operating pressure. The pulsations are mainly
dependent on the system set-up and must therefore be checked for
the specific application.
4.4.3 Cooling lines

All pressure-bearing components, hose connections and pipe
connections must be designed as a minimum for the maximum
cooling water pressure.
It is a good idea to install a break tank to receive the return flow from
the sealing water system.
26 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

5 Transport and storage
5.1 Safety instructions
5 Transport and storage

Lifted load
The attachments points are only intended to be used to lift the pump.
If the attachment points are used to transport the entire pump unit
(pump with motor), there is a risk that the unit will fall due to
overloading of the attachment points.
 Use the attachment points on the pump to transport the pump
only.
 Use suitable e slinging and load-bearing means.
 The pump may only be transported by competent personnel.
5.2 Measures before transport

 Disconnect all connection lines.
 Drain the pump (see chapter 11.3).
 Assess the load for weight, centre of gravity and possible transport
behaviour and use correspondingly suitable slinging and load-
bearing means.
Figure 18: Lifting eyes (for illustration purposes only)
 Only lift the pump at the lifting points intended for transport
(Figure 18).
BTA 150M 190M 250M V1.2.1 002-EN.docx 27 / 68

Transport and storage 5
Storage 5.3
5.3 Storage
The pump may only be stored under the following conditions:
 All openings must be closed
 Do not store outdoors
 Store in a dry and dust-free location
 Do not expose to aggressive media (e.g. salt-laden air)
 The storage temperature must be between +5 °C and +45 °C
 Maximum relative air humidity of 60%
 With a suitable protective agent (see chapter 11.3 - Antifreeze /
preservation)
The preservation applied in the factory to new, delivered pumps is

designed to last for approximately six months.
 For a period of storage longer than 3 months it is necessary to

check the machine regularly for wetting with preservation agent
and for formation of rust film, renew preservation if necessary
In the case of pumps that are stored for more than 6 months, we
recommend rotating the drive shafts at regular intervals so that the
condition of the teeth can be checked from all sides.
 Replace soft parts installed in the pump (e.g. seals etc.) following
storage for more than 18 months prior to commissioning
 Do not store soft parts (e.g. seals etc.) for longer than 36 months
28 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

6 Assembly / Installation
Medium under pressure
When pressure-bearing components fail, there is a danger that the
medium under pressure will spray onto people.
 Ensure that only components approved for this pressure load are
used at all connections.
Hose lines
If hose lines are inadequately attached, there is a risk of people being
struck by them.
 Visually inspect the connections before tightening the joints.
 Tighten the hose lines in accordance with the manufacturer’s
information.
Hose lines
 The instructions of the hose manufacturer must be observed.
 Use hose retainers. These must be attached securely.
 The inlet pressure lines of the pump must be completely leak-tight
at the allowed inlet pressure.
 The supply lines must be laid so that they do not pose a tripping
hazard.
 The pump must be connected using hoses to avoid transfer of
mechanical vibrations.
Pump
 The pump may only be installed by expert, trained personnel.
 The pump may only be installed on a flat surface.
 The pump may only be installed on an incline of max. 8° in all
directions.
The inclination of the pump must also be no more than 8° in all

directions on mobile systems. Exceeding this value can lead to
severe pump damage.
 The base frame for the pump to be installed must be stable and
torsionally rigid.
 The pump must be carefully aligned to the drive unit.
 The permitted alignment error depends on the specifications of the
coupling manufacturer.
BTA 150M 190M 250M V1.2.1 002-EN.docx 29 / 68

Assembly / Installation 6
Safety instructions 6.1
 When installing in enclosed spaces (panels, hoods, acoustic

enclosures etc.), particular attention should be paid to the
maximum permitted ambient and oil temperatures.
 When installing the pump, you must ensure that there is
maintenance access space for the following maintenance functions
and checks:
 Oil level check
 Change of oil
 Drainage of the pump (if there is a risk of frost)
 Clear view of the pressure gauge displays
 Unobstructed view of the earthing point
 Visual check of the components
 If applicable, work on motor and clutch
 When installing the pump, make sure that any oil coming from the
shaft ends and the guide pistons is collected so that it cannot get
into the environment. A suitable system for collecting the oil should
be provided, particularly for mobile systems.
 If the pump is to be integrated into a fully automatic system,
it should also, for example, be possible to automatically display /
evaluate the oil pressure on the control unit.
 Make sure that the seals between components are good.
No leakage may occur due to vibration.
 The transfer of vibration is to be avoided by the use of dampers.
 Foundation bolts or other mounting methods must be so designed
that undesirable shifts of the equipment are prevented.
30 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

6.2 Assembly
6.2 Assembly
Electrostatic charge / current
Risk of electric shock on contact with the housing.
 To prevent electrostatic charges building up, a potential
equalisation for the relevant equipment is to be provided,
if necessary, by use of an earthing cable.
Figure 19: Earthing connection (for illustration purposes only)
 Connect the earth connection of the high-pressure pump to the

base frame with a suitable cable.
Instructions for the earthing cable

Make sure that potential equalization is not impaired by linings,
coatings or similar on the pump.
6.2.1 Fixing the pump in place

The fixing points (Figure 20) of the pump must prevent movement
relative to the system, but should not exert stress on the machine.
Figure 20: Fixings (for illustration purposes only)
BTA 150M 190M 250M V1.2.1 002-EN.docx 31 / 68

Assembly / Installation 6
Interfaces 6.3
Observe a minimum strength of 8.8. Only self-locking nuts according

to EN ISO 10511 may be used to lock the bolts.
Use the largest possible bolts for the pump mounting. For the
tightening torque of the recommended M16 bolts, please refer to
Table 10: tightening torque.
Table 10: Bolts and tightening torques
Bolt Strength class Washer Self-locking

and tightening torque according to hexagon nut
(Nm) EN ISO 7089 according to
EN ISO 10511
8.8 10.9 12.9 Material number Material number
M16 200 275 330 9.880-036.0 9.880-210.0
6.3 Interfaces
The following figure shows the interfaces of the pump:
Figure 21: Pump interfaces (for illustration purposes only)
1a Cooling water intake connection (the cooling water system can also
be installed on the other side)
1b Cooling water outlet connection
2 Drive shaft (drive on right as standard; after technical review, drive
can be connected on left or second pump can be connected)
3 High-pressure connection (optionally right or left, normally valve
block / regulator, see chapter 6.3.1)
4 Inlet pressure connection (optionally on right or left)
5 Sealing water outlet connection (normally connected with a plug
connector on the cooling water inlet).
32 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

6.3 Interfaces
6.3.1 Mounting the valve block / regulator

The valve block / regulator can be installed on the right or left side of
the pump head.
If the valve block / regulator needs to be installed separately, we
recommend installing it as close to the pump head as possible.
For valve block / regulator, see chapter 4.3 - Accessories and Options
6.3.2 Connecting the connecting lines

The high-pressure line cannot be connected until a flange or
regulator has been installed on the high-pressure side (see chapter
6.3.1 - Mounting the valve block / regulator).
1. Connect the connecting lines as shown in Figure 21. We

recommend using hose pipes to avoid transferring vibrations.
2. The inlet pressure line must deliver a minimum pressure (see
Table 7: Media). If necessary, install a booster pump. The
supplied medium must be filtered, depending on the medium.
Contact WOMA GmbH for a quote for suitable booster pumps and
filters.
3. We recommended (automatic) ventilation valves for venting the
pumped medium. To connect the inlet pressure line, you need a
G 1/2" connection (Figure 21: item 4). To connect the high
pressure line, you need a UNF 1 1/8"-12 connection (Figure 21:
item 3). Hose retainers should also be used.
4. Check all the hose connections of the pump, including the sealing
water system (Figure 21: item 5; see chapter 4.2.2 -
Interchangeable conversion set;).
BTA 150M 190M 250M V1.2.1 002-EN.docx 33 / 68

Commissioning 7
7 Commissioning
When pressure-bearing components fail, there is a danger that the
medium under pressure will spray onto people.
 Ensure that only components approved for this pressure load are
used at all connections.
 Never connect the ventilating valves to the pressure side.
 The pump may only be put into service by expert, trained
personnel.
 A safety device must be used to prevent the system exceeding the
maximum operating pressure.
 The pump must never be switched on without an adequate water
supply.
Noise
Hearing damage can occur depending on the intended purpose and
type of drive.
 Wear hearing protection.
Soft parts which have been installed in the pump (e.g. seals etc.)
must be replaced prior to commissioning following storage for over
18 months. Operation after exceeding this storage period can lead to
severe pump damage.
7.2 Putting into service for the first time

The pump is normally delivered filled with gearbox oil. The pump
head is protected against corrosion by a preservation agent on all
sides.
In special delivery circumstances (e.g. shipping via air freight), the
pump is supplied without an oil filling. The parts inside the pump and
the pump head itself are protected against corrosion by a
preservation agent. The preservation agent does not need to be
washed out before filling with oil.
 The information signs on the pump must be observed.
 Check the oil level of the pump prior to initial commissioning.
The pump must be level when you check the oil sight glass.
The oil level should be in the middle of the oil sight glass.
34 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

7 Commissioning
7.2 Putting into service for the first time
Figure 22: Putting into operation for the first time (for illustration purposes only)
1 Oil filling plug

3 Plugs / inlet pressure gauge connection
4 Oil sight glass
The pump is put into operation as follows:

1. Remove the tape on the ventilation filter (Figure 22: item 2).
With oil-filled pumps, commence with Step 6.
2. Screw the oil filling plug (Figure 22: item 1).

3. Fill up the specified amount of oil (Table 7: Oil quantities) as per
the specification (Table 13: Oils).
4. Check the oil level at the oil sight glass (Figure 22: item 4). The
correct fill level is reached when the oil level is in the middle of the
oil sight glass. The pump must be in a horizontal position if a
check is to take place via the oil sight glass.
5. Screw the oil filling plug (Figure 22: item 1) back in.
6. Connect the high-pressure gun or other consumers to a high-
pressure hose on the pressure flange / regulator (Figure 21:
item 3) with a high-pressure hose.
Matching hoses and accessories for our high-pressure pump can be

found in our accessories catalogue. You can also find all our current
products and accessories on the internet at www.woma-group.com.
BTA 150M 190M 250M V1.2.1 002-EN.docx 35 / 68

Commissioning 7
Putting into service for the first time 7.2
7. Observe the max. allowable operating pressure of all

components.
8. Open the shut-off valves (if any) in the inlet pressure line.
9. Fill the break tank (if present).
10. Fill the booster pump (if present) and the filter (if present) with
pumping medium and vent them (if applicable, follow the relevant
operating instructions).
11. Adjust the inlet pressure between 1.5 and 5.0 bar (Figure 23),
e.g. with the booster pump (if present).
Figure 23: Inlet pressure gauge
The pump is now ready for operation.
When first putting into service and when installing the motor again or
its supply lines, check that it is driving in the correct direction of
rotation (see Figure 24).
Figure 24: Default direction of drive rotation (right) (for illustration purposes only)
36 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

8 Operation
8 Operation
Driven components
When drives are in motion, there is a risk of crushing due to moving
parts, and there is a risk of being drawn in by rotating parts at the
interface to the drive.
 Drive movements may only be performed with covers installed.

If the pump is operated without excess pressure protection, there is a
risk of injury from excessive pressure (pump body / head bursts).
 The pump may only be operated with adequate protection against
excess pressure.
 The pump's technical data must be followed when rating the
protection against excess pressure.
High-pressure jet
Depending on the application of the pump, there is a risk that fluid will
come out and cause injury to a third party.
 The work area must be cordoned off. Entry must be restricted.
 The adjacent area must be protected against spray water.
 Never direct the water jet at people, animals, machines or
electrical components.
Lack of pressure monitoring

If the pressure is not monitored adequately, hazards can arise from
escaping fluid or defective parts.
 The pump may only be operated with a pressure monitoring
system.
 In addition to the current operating pressure, the pressure
monitoring system must also display the maximum permitted
operating pressure.
Hot oil
Risk of severe scalding from contact with hot oil.
 Do no open the oil drain or the gearbox cover in operation.
 The pump must not be operated without gearbox cover.
BTA 150M 190M 250M V1.2.1 002-EN.docx 37 / 68

Operation 8
Hot surfaces
Risk of minor burns from contact with the surfaces of the pump.
 Do not operate the pump without any or only with inadequate
cooling.
 Do not perform any maintenance work while the unit is in
operation.
 Do not touch the surface in operation.
 The pump must never be switched on without an adequate water

supply.
 If the pump is used without a sound-absorbing enclosure, the
regulations of Member States relating to the noise emissions into
the environment by outdoor equipment (Directive 2000/14/EC)
must be complied with.
 The media required for the pump and the drive motor, such as
electrical power, fuel, cooling water and process water, must be
available at all times and in adequate quantities.
 Ratings for pressure, supply rate, drive speed and drive output
which are higher than those specified in the corresponding rating
list may not be installed. If cleaning agents are used, they may
only be added after the water has left the pump.
The pumps can be set up for other ratings and operating points by
changing the interchangeable conversion set. When changing the
interchangeable conversion set, the safeguard against excess
pressure must also be adapted to the new conditions or, if
necessary, changed!
We recommend speaking to your WOMA service centre or the
manufacturer's factory before making a change.
38 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

8 Operation
8.2 Operational requirements
8.2 Operational requirements

Shut-off valves in the inlet line must be fully open during operation
and must not automatically close due to vibrations or similar
influences.
Shut-off valves must not be used to regulate the upstream pressure.
Booster pumps must be in operation before the high-pressure pump
is switched on and after it is switched off.
The nominal inlet pressure of the medium must be between 1.5 and
5.0 bar relative pressure (overpressure) at all times during operation.
As the pump is a plunger-type pump, there is always pulsation of the
inlet pressure. The inlet pressure system must be designed with
pulsation dampers or similar so that the inlet pressure does not
exceed a maximum resulting amplitude of ±2.0 bar. Make sure that
the relative pressure does not fall below 0.5 bar under any
circumstances.
It is a good idea to install a break tank to degas the supplied medium
and accept the return flow from the overflow valves / bypass valves.
The break tank must ensure that the medium is degassed under all
operating conditions.
When medium is returned to the break tank by overflow valves, make
sure that the temperature of the incoming medium does not exceed
the permissible values. If necessary, a certain amount of cool medium
must be added.
For coarse contamination, it is necessary to install a filter in the
supply line, see chapter 15.1 - Water quality guideline and
chapter 2.4 - Intended use.
Before starting the pump, the oil level must be visible in the middle of
the oil sight glass (Figure 22: item 4).
8.3 Starting operation

For a cold start, the machine must first be run empty for approx.
3 minutes before switching to high-pressure operation to ensure that
all bearings are adequately supplied with oil.
After starting the machine, check the oil pressure and the operating
pressure.
8.3.1 Checking the oil pressure (if oil pump is present)

After starting the pump, the oil pressure gauge (Figure 3: item 6) must
indicate an oil pressure of approx. 2.5 to 5.0 bar within 30 seconds.
If the lower limit is not reached, switch off the pump immediately.
Proceed as follows if this occurs:
 Spray oil into the pressure gauge connection.
 Clean the filter or replace it if necessary.
 Restart the machine.
BTA 150M 190M 250M V1.2.1 002-EN.docx 39 / 68

Operation 8
Starting operation 8.3
 Repeat the operation as often as necessary till the required oil

pressure of 2.5 to 5.0 bar is obtained.
A higher oil pressure can occur for a short time when the pump is
cold.
The oil pressure should be monitored electronically.
8.3.2 Checking the operating pressure

The operating pressure (if present) is checked with a high-pressure
gauge (Figure 16). For the maximum permissible operating pressure,
see Table 6: operating pressure.
 The required operating pressure can be set at the overflow valves,
by changing the flow rate or by selecting the appropriate nozzle on
the water tool.
 The required operating pressure can be manually or pneumatically
adjusted continuously up to the maximum permissible value via
a control valve (see chapter 4.3 - Accessories and Options).
 The drive speed can be used to change the flow rate. However,
a minimum speed must be maintained, depending on the
application. Please contact WOMA GmbH for a calculation of the
minimum speed for a specific set-up.
The operating pressure should be monitored electronically.
40 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

9 Help in case of malfunctions
9.1 Contact in case of malfunctions
9 Help in case of malfunctions

9.1 Contact in case of malfunctions
WOMA GmbH
47226 Duisburg
Germany
Tel.: + 49 2065-304-0
Fax: + 49 2065-304-200
E-mail: service@woma.kaercher.com
www.woma-group.com
9.2 Malfunction table

If the fault cannot be rectified with the help of the malfunction table,
get in touch with the service personnel at WOMA GmbH.
You will find assistance with rectifying malfunctions in the table below.
Unless otherwise noted, qualified personnel are responsible for
rectifying the fault. Qualified personnel are operating, maintenance
and trained specialists (see chapter 2.3 - Personnel qualifications).
Table 11: Malfunction table
Malfunction Cause Remedy Responsible

High-pressure pump High-pressure hose leaky Check high-pressure hose, Qualified
does not reach the replace if necessary personnel
required operating
High-pressure gun or other Check high-pressure gun or Qualified
pressure
consumer faulty other consumer, replace if personnel
necessary
Replace nozzles
Water volume is too low Clean water filter Qualified
personnel
Water inlet pressure is too low Check booster pump and Qualified
line system personnel
Safety device defective or Check safety device Trained specialists
leaking
Replace safety device Maintenance
personnel, trained
specialists
Inlet pressure system is Seal inlet pressure system Qualified
drawing air personnel
Regulator rod and / or regulator Replace regulator rod and Trained specialists
seat have been eroded by regulator seat
water
Valves are faulty Replace valves Trained specialists
Packing set in the Replace packing set Trained specialists
interchangeable conversion set
is worn
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Help in case of malfunctions 9
Malfunction table 9.2
Table 11: Malfunction table
Malfunction Cause Remedy Responsible

Abnormal running Air in the inlet pressure line Vent / seal the inlet Qualified
noises from high- system pressure line personnel
pressure pump
Valves are faulty Replace valves Trained specialists
Vibrations / pulsations in the Check that the damping Trained specialists
inlet pressure or high-pressure equipment is working
line system effectively, check valves for
leaks / wear
Gearbox worn or damaged Have the gearbox inspected WOMA Service
personnel
Interchangeable Packing set is worn Replace packing set Trained specialists
conversion set is
Low-pressure seal is leaking Replace low-pressure seal Trained specialists
leaking
Scoring or damage on plunger Replace plunger Trained specialists
High-pressure pump Oil level too low Top up oil Qualified
does not have the personnel
required oil pressure
Oil pressure switch faulty or Replace or adjust oil Trained specialists
(only pumps with
wrongly set pressure switch
pressure oil
lubrication) Oil pressure hose is leaking Replace oil pressure hose Qualified
personnel
Oil filter dirty Replace oil filter Qualified
personnel
Air in the oil pump Undo pressure gauge, inject Qualified
oil into the oil pump personnel
Overflow valve of the oil pump Clean overflow valve Trained specialists
open because of dirt
Oil pump worn Replace oil pump or internal Trained specialists
parts
High-pressure pump The max. upstream water Check the upstream water Qualified
switches off temperature has been temperature and lower it personnel
automatically during exceeded. if necessary
operation.
The water inlet pressure is Check the water inlet Qualified
below the minimum. pressure and increase it personnel
if necessary.
Water filter is heavily soiled. Clean or replace the water Qualified
filter. personnel
Minimum oil pressure not see fault “High-pressure pump does not have the
reached. required oil pressure.”
42 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

10 Service and maintenance

To ensure a long service life and fault-free functioning of the pump,
regular care is required in addition to correct operation.
The pump must be inspected regularly and faults rectified in good
time to prevent consequential damage.
 Maintenance work may only to be carried out by qualified and
instructed personnel.
 Work must only ever be carried out when machines are at a
standstill and secured against being switched on again. The
procedure described in the operating instructions for shutting down
machines must be adhered to under all circumstances (chapter 11
- After using the product).
 Interference with the running pump is prohibited.
 Care is to be taken to ensure that fellow employees working
nearby are not put at risk.

Pressure-bearing components
When pressure-bearing components are opened, there is a danger
that the medium under pressure will hit people or that the bolts are
ejected.
 Perform maintenance work only when the pump is shut down and
depressurised.
 Make sure that inadvertent starting of the motor / drive unit is not
possible.
Hot oil
Risk of severe scalding from contact with hot oil.
 Allow the oil to cool until lukewarm before changing oil.
 Do an oil change only when the unit is at a standstill.
 Wear protective goggles and oil-proof gloves when carrying out
maintenance work involving oil.
Changing the interchangeable conversion set / medium under

pressure
Risk of injury from overpressure (pump body / pump head bursting).
 Note when replacing the interchangeable conversion set that
pressure and flow performance of the pump change. Check the
entire connected system from the high-pressure connection of the
pump for allowable operating pressure and replace any
components not meeting the requirements, e.g. safety devices.
BTA 150M 190M 250M V1.2.1 002-EN.docx 43 / 68

Service and maintenance 10
Care and cleaning 10.2
Hot surfaces
Risk of minor burns from contact with the surfaces of the pump.
 Do not operate the pump without any or only with inadequate
cooling.
 Let the pump components cool down before maintenance.
 Wear suitable protective gloves.
 Do not perform any maintenance work while the unit is in
operation.
 Do not touch the surface in operation.
10.2 Care and cleaning

Chips
Risk of being cut by chip fragments left in the pump.
 Wear suitable protective gloves.
 The pump must be cleaned, if needed.

 Do not use aggressive cleaning agents.
 Use lint-free cleaning cloths.
 Before cleaning the pump, all openings into which no cleaning
agent should enter for safety or functional reasons must be
covered over.
 The cleaning agent safety data sheets must be observed.
44 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

10.3 Maintenance schedule

The following activities must be carried out by the owner at the
relevant time intervals (h = operating hours).
“Check” always means that, in the case of negative findings, the
checked parts also need to be replaced. The respective spare parts
needed are included in the corresponding wear part packages.
Components that are not replaced must be checked every time that
the machine is maintained from the date of the first check.
Replace
Check
Clean
Daily or every 10 h
Oil filling: check and top up if necessary (see chapter 10.4.1) 

Check pump externally for leaks in the oil and water systems. In the case of oil leaks,

corresponding seals must be replaced by specialists.
Info signs: present and legible (replace if necessary)  
Replace
Check
Clean
Weekly or every 50 h
Gearbox and pump head: check unit for abnormal noises 

Pump: clean according to level of soiling 
Replace
Check
Clean
After 50 h for the first time / always 50 h after repair
and at every maintenance interval (see chapter 10.4.2)
Pump mounting on the foundation: check 

Pump head fixing on the gearbox:

Check the tightening torque and inspect for signs of corrosion
Clamping flange fixing in the interchangeable conversion set:

Check the tightening torque and inspect for signs of corrosion
Plunger screw connection in interchangeable plunger set: check 
Check all connections to valves and connection points 
Replace
Check
Clean
initially after 150 hours (see chapter 10.4.1)
Clean magnetic plugs 

Pumps with pressure oil lubrication: Replace oil filter (oil filter 9.918-563.0) 
Oil filling: Drain and replace the first fill of oil 
BTA 150M 190M 250M V1.2.1 002-EN.docx 45 / 68

Maintenance schedule 10.3
The following activities must be performed at the specified time

intervals and only by trained specialists. At WOMA, trained specialists
get the information they need from training sessions as servicing
instructions.
Maintenance by trained specialists is a precondition for permanently

safe and reliable operation of the pump.
The maintenance intervals specified represent the expected

operating life if our water guidelines are followed and the pump is
commissioned and maintained professionally. These values may
differ up or down if operating conditions are better or worse.
10.3.1 Pump 150M
Every 12 months or every 500 h (whichever occurs first)
Replace
Check
Clean
for pump operated at operating pressure >2,500 bar
for pump operated at operating pressure ≤2,500 bar
Interchangeable conversion set: Check wearing parts (plunger, compression rings,

compression springs)
Interchangeable conversion set: Replace maintenance parts (seals, guide rings etc.) 
Interchangeable conversion set P12H Maintenance package (9.919-006.0) - Wear package (9.919-007.0)
Replace
Check
Clean
Additionally
Every 12 months or every 1,500 h (whichever occurs first)
Head insert: Check wearing parts (central valves, pressure valves) 

Head insert: Change maintenance parts (seals, springs, etc.) 
Head insert 150M
Maintenance package for seals, springs (9.918-915.0) - Wear package for valves (9.918-916.0)
Pump head: Replace seals 
Pump head 150M
Maintenance package for seals (9.918-906.0)
Guide pistons: Replace seal 
GE 150
Maintenance package for guide piston (9.918-559.0)
Pumps with pressure oil lubrication: Replace oil filter 
GE 150
Maintenance package for oil filter (9.918-563.0)
46 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

Additionally every 12 months or every 1,500 h (whichever occurs first) for
Replace
Check
Clean
machines without pressure oil lubrication
machines with pressure oil lubrication
Clean gearbox and check for leaks  
Check guide pistons, crankshaft and drive shaft for damage / corrosion 
Check connecting rod bearing shells 
Gearbox cover: Replace seal 
GE 150
Maintenance package for seals (9.918-558.0) - Wear package for bearing shells (9.918-571.0)
Clean magnet plug 
Change oil (filling quantity: 9 litres) 
Oil (9.892-356.0 [5 litres])
Replace
Check
Clean
Additionally
Head insert: Check wearing parts (valve stop on pressure side) 

Head insert 150M
Stop head side wear package (9.918-917.0)
Interchangeable conversion set: Check wearing parts (cylinders, compression springs) 
Interchangeable conversion set P12H Wear package (9.919-008.0)
Pump head: Check wearing parts (adjusting nut, pressure coupling) 
Pump head 150M
Wear package (9.918-904.0)
Pump head: Replace screw connection 
Pump head 150M Maintenance package (9.918-905.0)
Pumps with pressure oil lubrication: Change the seals of the oil pump 
Pumps with pressure oil lubrication: Check oil pump bearings 
GE 150 oil pump
Maintenance package for seals (9.918-564.0) - Wear package for bearings (9.918-573.0)
Pumps with pressure oil lubrication: Replace crankshaft-oil pump seal 
GE 150 oil pump
Maintenance package for oil pump seal (9.918-565.0)
BTA 150M 190M 250M V1.2.1 002-EN.docx 47 / 68

Replace
Check
Clean
machines without pressure oil lubrication
machines with pressure oil lubrication
Replace crankshaft roller bearings 
GE 150
Maintenance package for crankshaft bearings (9.918-562.0)
Replace
Check
Clean
Additionally
Drive shaft: Replace seal ring 

GE 150
Maintenance package for drive shaft seals (9.918-560.0)
Replace
Check
Clean
Additionally
Check guide pistons 

GE 150
Wear package for guide piston (9.918-572.0)
Replace
Check
Clean
Additionally
Drive shaft: Replace roller bearings 

GE 150
Maintenance package for drive shaft bearings (9.918-561.0)
10.3.2 Pump 190M / 250M

Replace
Check
Clean
for pump operated at operating pressure >2,500 bar

for pump operated at operating pressure ≤2,500 bar
Interchangeable conversion set: Check wearing parts (plunger, compression rings,

compression springs)
Internal parts of the interchangeable conversion set: (seals, guide rings etc.): change 
48 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

Replace
Check
Clean
Additionally
Head insert: Check wearing parts (central valves, pressure valves) 

Head insert: Change maintenance parts (seals, springs, etc.) 
Head insert 190M / 250M
Maintenance package for seals, springs (9.918-915.0) - Wear package for valves (9.918-916.0)
Pump head: Replace seals 
Pump head 190M / 250M
Maintenance package for seals (9.918-906.0)
Guide pistons: Replace seal 
GE 190 / 250
Maintenance package for guide pistons (9.918-862.0)
Replace oil filter 
GE 190 / 250
Maintenance package for oil filters (9.918-563.0)
Replace
Check
Clean
Additionally
Interchangeable conversion set: Check wearing parts (cylinders, compression springs) 

Head insert: Check wearing parts (valve stop on pressure side) 
Head insert 190M / 250M
Stop head side wear package (9.918-917.0)
Pump head: Check wearing parts (adjusting nut, pressure coupling) 
Wear package (9.918-904.0)
Pump head: Replace screw connection 
Maintenance package (9.918-905.0)
Check plunger joint 
GE 190 / 250
Wear package for plunger joint (9.918-861.0)
BTA 150M 190M 250M V1.2.1 002-EN.docx 49 / 68

Replace
Check
Clean
Additionally
Clean gearbox and check for leaks  

Check guide pistons, crankshaft and drive shaft for damage / corrosion 
Check connecting rod bearing shells 
Gearbox cover: Replace seal 
GE 190 / 250
Maintenance package for seal (9.916-921.0) - Wear package for bearing shells (9.918-209.0)
Oil pump: Check bearings 
Oil pump: Replace seals 
GE 190 / 250 oil pump
Maintenance package for seals (9.918-564.0) - Wear package for bearings (9.918-573.0)
Oil pump: Replace crankshaft-oil pump seal 
GE 190 / 250 oil pump
Maintenance package for seal (9.916-918.0)
Clean magnet plug 
Change oil (filling quantity: 8 litres) 
Oil (9.892-356.0 [5 litres])
Replace
Check
Clean
Additionally
Drive shaft: Replace seal ring 

GE 190 / 250
Maintenance package for drive shaft seals (9.916-919.0) Replace
Check
Clean
Additionally
Check guide pistons 

Drive shaft: Replace roller bearings 
GE 190 / 250
Maintenance package for drive shaft bearings (9.918-212.0) -
Maintenance package for guide pistons (9.917-934.0)
50 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

10.4 Description of maintenance work

The following sections describe the required control and servicing
tasks which may be performed by untrained but instructed personnel.
10.4.1 Change oil

For the first oil change, we recommend removing the gearbox cover
and cleaning out any deposits from the oil sump before filling with
fresh oil.
The oil should be changed when the pump is lukewarm.
Figure 25: Oil change - Pump 190M / 250M (left), pump 150M (right)
1 Oil filling plug 5 Magnetic plug

2 Gearbox cover 6 Oil pump (if present)
3 Oil sight glass 7 Oil filter (if present)
4 Plug (oil drain)
1. Place an adequately-sized oil collecting pan to collect the old oil

under the drain plug (Figure 25: item 4). For the version with
pressure oil lubrication, the old oil must also be collected at the oil
filter (Figure 25: item 7).
2. Unscrew the oil filling plug (Figure 25: item 1).
3. Let the oil flow till no more comes out. To do this, open the drain
plug (Figure 25: item 4).
4. For versions with pressure oil lubrication, remove the oil filter
(Figure 25: item 7) and dispose of the internal oil filter insert, the
magnet and the seals properly.
BTA 150M 190M 250M V1.2.1 002-EN.docx 51 / 68

Description of maintenance work 10.4
5. If the metal residues completely cover the magnet and are

potentially blocking the hole, clean these thoroughly.
6. Remove the gearbox cover (Figure 25: item 2) and check the
inside of the gearbox for possible damage. WOMA Service will be
pleased to give assistance in making an assessment.
7. Clean the magnetic plug (if present) (Figure 25: item 5).
8. Check the drained off oil for any water content (white-coloured
emulsion).
9. If emulsion can be confirmed in the oil, have the non-rotating
seals of the pistons renewed. Examine the interchangeable
conversion set (see Table 11: Malfunction table), the cooling
system and the gearbox cover for leaks.
10. For the version with pressure oil lubrication, fill the new oil filter
with some fresh oil and fit it together with a new magnet and new
seals.
11. If necessary, clean metal residues off the drain plug (Figure 25:
item 4).
12. Screw the drain plug (Figure 25: item 4) back into the housing.
13. Fit the gearbox cover tightly back on to the housing (if it has been
opened).
14. Fill up the specified amount of oil (Table 7: Oil quantities) as per
the specification (Table 13: Oils) at the oil filling plug (Figure 25:
item 1).
15. Check the oil level at the oil sight glass (Figure 25: item 3).
The pump must be level when you check the oil sight glass.
The oil level should be in the middle of the oil sight glass.
16. Screw the oil filling plug (Figure 25: item 1) back into the housing.
52 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

10.4.2 Check fixings / screwed connections
Figure 26: Components to be checked (for illustration purposes only)
1 Pump mounting on the foundation

2 Lantern fixing (pump 190M / 250M only)
3 Pump head fixing on the gearbox
4 Plunger screw connection (union nut) in interchangeable plunger set
5 Clamping flange fixing in the interchangeable conversion set
Table 12: Tightening sequence and test torque
Components Pump fixing Lantern fixing Pump head Clamping

to be checked (pump 190M / 250M mounting flange fixing
only)
Quantity 4 screws 2 screws 12 nuts 3x
6 screws
Tightening sequence see Figure 27 Figure 28 Figure 29
Chapter
Test torque (Nm) 850 450 50
6.2.1
If the test is negative, screw connections of the pump head, lantern

and clamping flange fixings must be replaced as a precaution.
Checking the pump mounting on the foundations

(Figure 26: item 1)
1. Inspect the bolts and nuts for corrosion.
2. Check the fixing bolts with an adequately sized tool (see
chapter 6.2.1: Fixing the pump in place). The fixing bolts of the
pump must prevent movement relative to the system, but should
not exert stress on the machine.
BTA 150M 190M 250M V1.2.1 002-EN.docx 53 / 68

Description of maintenance work 10.4
Check the lantern fixing on the gearbox (Figure 26: item 2)

1. Check the bolts for corrosion.
2. Use an adequately sized torque wrench for checking.
The applicable torque is shown in Table 12: Test torque.
3. Check all the lantern fixings with maximum 1/8 turns in alternating
order as indicated in Figure 27:
Figure 27: Tightening sequence for lantern fixing
Checking the pump head mounting on the gearbox

(Figure 26: item 3)
1. Remove the protective caps (Figure 26: item 3).
2. Inspect the bolts and nuts for corrosion.
4. Check all the pump head mounting points with maximum 1/8 turns
one by one in alternating order as shown in Figure 28.
5. After checking, put the protective caps (figure 26: item 3) back in.
Figure 28: Tightening sequence for pump head mounting
54 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

Checking the plunger screw connection in the interchangeable

conversion set (Figure 26: item 4)
1. Remove the cover plate above the interchangeable conversion
set.
2. Check the screw connections for corrosion and obvious
misalignment or loosening of the union nuts.
3. Mount the cover plate above the interchangeable conversion set.
Checking the clamping flange fixing in the interchangeable

conversion set (Figure 26: item 5)
set.
2. Carefully remove the top sealing water lines (Figure 5: item 3).
Use this step to check the sealing water pipe and clean it if
necessary.
3. Check the bolts for corrosion.

5. Check all the clamp flange mountings with maximum 1/8 turns in
equal alternating order as indicated in Figure 29:
Figure 29: Tightening sequence for clamping flange mounting
6. Carefully mount the top sealing water lines (Figure 5: item 3).
BTA 150M 190M 250M V1.2.1 002-EN.docx 55 / 68

After using the product 11
11 After using the product

Oil
Risk of irritation to skin and eyes due to contact with oil.
work involving oil.
11.2 Performing decommissioning

Under the current rules and regulations, the following procedure is
recommended for decommissioning:
1. Switch off the high pressure.
2. Turn off the motor.
3. Once the pump is at a standstill, switch off the inlet pressure.
4. Close the shut-off valve in the inlet pressure line.
5. Relieve pressure in the high-pressure line.
11.3 Antifreeze / preservation

For temporary decommissioning or if there is a risk of frost, the pump
must first be drained. If the pump is to be shut down for a longer
period, measures must be taken so that it can be started again
without problems. The durability of the preservation agent must be
taken into account in this case.
The WOMA preservation oil (5 l container, material number

9.901-464.0) provides protection for up to 6 months.
If there is a risk of frost, we recommend using a glycol-based

antifreeze with anti-corrosion additives.
The period of decommissioning for which preservation is necessary

depends on the ambient conditions and the quality of the medium.
In general, i.e. if water quality meets the specifications, preservation
must be used for a planned downtime of more than 3 weeks.
56 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

11 After using the product
11.3 Antifreeze / preservation
Figure 30: Draining the pump (for illustration purposes only)
1 Sealing water outlet connection

2 Drain plug on the inlet pressure block
1. Suck in the antifreeze / preservative with the last working cycles

of the pump. Also feed it into the sealing water system, if you
have an external sealing water supply.
2. Switch off the pump.
3. Seal the inlet pressure high-pressure line of the pump to be
protected / conserved and depressurise the lines.
4. Place an adequately-sized container ready to collect the
remaining antifreeze / preservation agent.
5. To drain the inlet pressure block, remove the drain plug (Figure
30: item 2). A small amount of antifreeze is left in the
interchangeable conversion set because of its position.
6. Release the overflow valve.
7. Detach all return lines from (of the overflow valve, oil cooling line
and sealing water system (Figure 30: item 1)) and let the pipes /
hoses run empty.
8. Drain the pressure and oil cooling line (Figure 21: item 1a and
1b), e.g. by loosening the screw connections and by blowing out
with compressed air.
9. Screw the drain plug (Figure 30: item 2) back onto the inlet
pressure block.
10. Drain the oil - preferably while the pump is still lukewarm (see
chapter 10.4.1 - Change oil).
BTA 150M 190M 250M V1.2.1 002-EN.docx 57 / 68

After using the product 11
Antifreeze / preservation 11.3
Falling objects
Risk of crushing or pinching from objects that can fall off the pump.
 Before undoing the last screw in the gearbox cover, replace two
screws with grub screws.
11. Remove the gearbox cover (Figure 25: item 2).

12. Spray all sides of the gearbox housing and all internal parts of the
gearbox with preservation oil.
13. Fit the gearbox cover (Figure 25: item 2).
14. Reinstall the oil cooling line on the gearbox cover (Figure 21:
item 1a and 1b).
15. Fit all return lines (on the overflow valve, sealing water system
(Figure 30: item 1)) back at the appropriate points.
set.
17. Lightly grease the projecting guide pistons (see chapter 4.2.2 -
Interchangeable conversion set) with a water-repelling grease.
58 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

12 Disassembly
12 Disassembly
Oil
Risk of irritation to skin and eyes due to contact with oil.
work involving oil.
12.2 Preparation for dismantling

Before beginning the dismantling, all components to be slackened off
must be secured against falling, toppling or shifting.
 Only those persons authorised to perform the dismantling may be
present in the working zone.
 Make sure that all systems are depressurised.
 Have the tools for dismantling ready.
 Select and have ready suitable load suspension equipment,
attachments, ropes and chains.
 Make sure that all operating and auxiliary liquids have been
drained.
12.3 Perform dismantling

There may be some remaining operating and auxiliary fluids in
various parts. You should therefore have a suitably sized container
before loosening components, lines etc. Operating and auxiliary fluid
that escapes must be collected and disposed of properly.
BTA 150M 190M 250M V1.2.1 002-EN.docx 59 / 68

Disposal 13
Instructions on disposal 13.1
13 Disposal
13.1 Instructions on disposal
The following points are to be noted when disposing of the pump, as
well as of operating and auxiliary materials:
 Observe national regulations for the site.
 Observe company-specific regulations.
 Dispose of operating and auxiliary materials in compliance with the
applicable safety data sheets in each case.
60 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

14 Lists
14.1 List of figures
14 Lists
14.1 List of figures
Figure 1: Position of nameplate (for illustration purposes only) ...................................................................... 12
Figure 2: Main modules of the pump (for illustration purposes only) .............................................................. 17
Figure 3: Gearbox with pressure oil lubrication (for illustration purposes only)............................................... 18
Figure 4: Gearbox with centrifugal lubrication (for illustration purposes only)................................................. 19
Figure 5: Interchangeable conversion set ....................................................................................................... 20
Figure 6: Pump head, rear (left), front (right) ................................................................................................... 21
Figure 7: Safety device (image is for illustration purposes only) ..................................................................... 22
Figure 8: Overflow valve (for illustration purposes only) ................................................................................. 22
Figure 9: Check valve (for illustration purposes only) ..................................................................................... 22
Figure 10: Bypass valve (for illustration purposes only) .................................................................................. 22
Figure 11: Flange for valve connection (for illustration purposes only) ........................................................... 23
Figure 12: Flange for high-pressure connection (for illustration purposes only) ............................................. 23
Figure 13: Intermediate flange (for illustration purposes only) ........................................................................ 23
Figure 14: Pressure gauge for inlet pressure monitoring ................................................................................ 23
Figure 15: Pressure switch .............................................................................................................................. 24
Figure 16: Pressure gauge for high-pressure monitoring ................................................................................ 24
Figure 17: Cooling water connection ............................................................................................................... 24
Figure 18: Lifting eyes (for illustration purposes only) ..................................................................................... 27
Figure 19: Earthing connection (for illustration purposes only) ....................................................................... 31
Figure 20: Fixings (for illustration purposes only) ............................................................................................ 31
Figure 21: Pump interfaces (for illustration purposes only) ............................................................................. 32
Figure 22: Putting into operation for the first time (for illustration purposes only) ........................................... 35
Figure 23: Inlet pressure gauge ....................................................................................................................... 36
Figure 24: Default direction of drive rotation (right) (for illustration purposes only) ........................................ 36
Figure 25: Oil change - Pump 190M / 250M (left), pump 150M (right) ............................................................ 51
Figure 26: Components to be checked (for illustration purposes only) ........................................................... 53
Figure 27: Tightening sequence for lantern fixing ........................................................................................... 54
Figure 28: Tightening sequence for pump head mounting .............................................................................. 54
Figure 29: Tightening sequence for clamping flange mounting....................................................................... 55
Figure 30: Draining the pump (for illustration purposes only).......................................................................... 57
Figure 31: Dimension sheet of pump 150M (with centrifugal lubrication) ....................................................... 65
Figure 32: Dimension sheet of pump 150M (with pressure oil lubrication) ..................................................... 66
Figure 33: Dimension sheet of pump 190M / 250M ........................................................................................ 67
BTA 150M 190M 250M V1.2.1 002-EN.docx 61 / 68

Lists 14
List of tables 14.2
14.2 List of tables

Table 1: Signal words ........................................................................................................................................ 9
Table 2: Pictograms ......................................................................................................................................... 11
Table 3: Labelling ............................................................................................................................................ 12
Table 4: Conditions of use ............................................................................................................................... 12
Table 5: Dimensions ........................................................................................................................................ 12
Table 6: Rating ................................................................................................................................................ 13
Table 7: Media ................................................................................................................................................. 13
Table 8: Weights .............................................................................................................................................. 15
Table 9: Connections ....................................................................................................................................... 15
Table 10: Bolts and tightening torques ............................................................................................................ 32
Table 11: Malfunction table ............................................................................................................................. 41
Table 12: Tightening sequence and test torque .............................................................................................. 53
Table 13: Consumables ................................................................................................................................... 64
62 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

15 Appendix
15.1 Water quality guideline
15 Appendix
15.1 Water quality guideline
Filtration – standard ≤ 1 µm
Solids content max. 20 mg/l
Total water hardness 3 - 10°H
CaO 30 - 100 mg/l
CaCO3 54 - 178 mg/l
Calcium hardness 0.89 - 1.78 mmol/l
pH value 6.5 - 9.5
Degree of alkalinity (pH 8.2) 0 - 0.25 mmol/l
Proportion of all dissolved substances 10 - 75 mg/l
Conductivity 100 - 450 µS/cm
Chlorides (e.g. NaCl) < 100 mg/l
Iron (Fe) < 0.2 mg/l
Fluoride (F) < 1.5 mg/l
Free chlorine (Cl) < 1 mg/l
Copper (Cu) < 2 mg/l
Manganese (Mn) < 0.05 mg/l
Phosphate (H3PO4) < 50 mg/l
Silicates (SixOy) < 5 mg/l
Sulphate (SO4) < 100 mg/l
BTA 150M 190M 250M V1.2.1 002-EN.docx 63 / 68

Appendix 15
Consumables 15.2
15.2 Consumables
Table 13: Consumables
Assembly greases and pastes

Area of application Designation Container Material no.
Screws and nipple threads Thread assembly paste 500 g 9.892-362.0
tube 207 g 9.740-194.0
Fitting joints etc. Anti-seize assembly paste 450 g 9.892-352.0
tube 85 g 9.740-195.0
O-rings Silicone grease 100 g 9.890-524.0
tube 10ml 9.740-196.0
Oils
Area of application Recommended oils Container Material no.
Gearbox oil for high-pressure ARAL DEGOL CL 320T - -
pumps CASTROL MAGNA 320 - -
Minimum requirement Q8 VERDI 320 - -
DIN 51517 Part 2 TOTAL CIRKAN RO 320 5.0 l 9.892-356.0
Category CL FUCHS RENOLIN DTA 320 - -
Viscosity class ISO VG 320
Gearbox oil for high-pressure TOTAL CARTER EP 320
pumps CASTROL ALPHA SP 320
Improved quality Q8 GOYA 320
DIN 51517 Part 3 ARAL DEGOL BG 320
Category CLP FUCHS RENOLIN CLP 320
Viscosity class ISO VG 320 MOBIL GEAR 600 XP 320
SHELL OMALA S2 G 320
Preservation and antifreeze agents
Area of application Designation Container Material no.
Standstill for an extended period Conservation oil 5.0 l 9.901-464.0
Downtime with risk of frost Antifreeze 200 l 9.890-458.0
64 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

15 Appendix
15.3 Dimension sheet

15.3.1 Pump 150M (with centrifugal lubrication)
Figure 31: Dimension sheet of pump 150M (with centrifugal lubrication)
BTA 150M 190M 250M V1.2.1 002-EN.docx 65 / 68

Appendix 15
Dimension sheet 15.3
15.3.2 Pump 150M (with pressure oil lubrication)
Figure 32: Dimension sheet of pump 150M (with pressure oil lubrication)
66 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

15 Appendix
15.3.3 Pump 190M / 250M
Figure 33: Dimension sheet of pump 190M / 250M
BTA 150M 190M 250M V1.2.1 002-EN.docx 67 / 68

Appendix 15
EC Declaration of Conformity 15.4
15.4 EC Declaration of Conformity
68 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

1 BTA Pump 250M V1.2.1 002-EN

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Operating instructions

WOMA High-pressure Plunger Pump

Operating instructions (High-pressure Plunger Pump 150M / 190M / 250M)

3 Technical data .................................................................................. 12

4 Functional description .................................................................... 16

2 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

4.4 Connecting lines ..................................................................................................... 25

5 Transport and storage ..................................................................... 27

6 Assembly / Installation .................................................................... 29

9 Help in case of malfunctions .......................................................... 41

10 Service and maintenance ................................................................ 43

BTA 150M 190M 250M V1.2.1 002-EN.docx 3 / 68

11 After using the product ................................................................... 56

4 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

BTA 150M 190M 250M V1.2.1 002-EN.docx 5 / 68

Quick assistance and correct order processing is only possible if you

Order no.: …………………………………………

Serial no.: …………………………………………

1.4 Operating instructions – formalities

1.5 Conventions used in this document

1.5.2 Operating steps

1.5.3 Bulleted lists

6 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

1.6 Abbreviations and definitions

BTA 150M 190M 250M V1.2.1 002-EN.docx 7 / 68

2.1 Notes on operation

2.2 Presentation of safety instruction

Possible consequences when not observed

List of signal words

This signal word indicates an immediate threat of danger. If this

This signal word indicates a possible danger. If this danger is not

2.3 Personnel qualifications

2.3.1 Operating personnel requirements

BTA 150M 190M 250M V1.2.1 002-EN.docx 9 / 68

2.3.2 Maintenance personnel requirements

2.3.3 Requirements for trained specialists

2.4 Intended use

10 / 68 BTA 150M 190M 250M V1.2.1 002-EN.docx

2.5 Foreseeable misuse

Setting up or operating a system incorrectly can lead to premature

Warning of risk of crushing

Warning of hot surfaces

General warning sign

2.7 Spare and wear parts

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The nameplate (Figure 1) is located on the pump gearbox.

Figure 1: Position of nameplate (for illustration purposes only)

3.2 Conditions of use

Pump Length x Width x Height

See also the dimension sheet in Appendix 15.3

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Permissible pressure amplitude ± 2.0 bar

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Observe the latest water quality guideline for WOMA high-pressure

Observe the latest recommended oils for WOMA high-pressure

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If the maximum drive power is transferred with V-belts, the service

The drive direction of rotation is specified and mandatory for these

4.1 Operating procedure

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4.2 Components of the pump