Annexure 1

Functional Test Procedure for Feedwater system

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FUNCTIONAL TEST PROCEDURE

NOTE: If during any step of the functional test procedure, a failed step is observed,
notification to the Instrumentation Engineer is required to ensure item is investigated and
properly retested

Sl.No. Activity Description Confirmed Remarks

1.0 Prior to performing the test , check LP drum water □
level higher than low water level and lube oil
pressure is more than 1.5 bar
2.0 Put Feedwater pump group control „MANUAL‟ and □
initiate a manual start of the pump (LAC50/60AP001)
3.0 Simulate the LP drum water level low low signal and □
observe auto stop of pump (LAC50/60AP001).
Record the data and remove LP drum level signal.
Restart pump
4.0 Insert “close‟ command for the pump discharge MOV □
(LAB50/55AA041) and inter stage tap off isolation
valve (LAB20/25AA041). Observe auto stop of pump
(LAC50/60AP001). Record the data and remove LP
drum level signal. Restart pump
5.0 Insert the signal for DP across the pump suction strai □
ner (LAB10/15CP201) of 0.2 bar. Observe the pump
suction strainer DP high high alarm at DCS. Record t
he data and remove the signal.
6.0 Insert signal for simulating the pump shaft □
vibration relay output as 80 μm. Observe the
“pump bearing vibration High” alarm at DCS.
Record the data.
7.0 Insert signal for simulating the pump shaft □
vibration relay output as 120 μm. Observe “pump
trip” & “pump bearing vibration High High” alarm at
DCS. Record the data and remove the signal.
8.0 Insert signal for simulating the pump motor shaft □
vibration relay output as 170 μm. Observe the
“pump shaft vibration High” alarm at DCS. Record
the data.
9.0 Insert signal for simulating the pump motor shaft □
vibration relay output as 245 μm. Observe the
“pump trip” & “pump shaft vibration High High”
alarm at DCS. Record the data and remove the
signal
10.0 Insert signal for simulating the pump bearing □
temperature transmitter for temperature of 87ºC.
Observe “Pump bearing temperature High” alarm
at DCS. Record the data
11.0 Insert signal for simulating the pump bearing □
temperature transmitter for temperature of 95ºC.
Observe “pump trip”&“Pump bearing temperature
High-High” alarm at DCS. Record the data and

Section 2.3 FEEDWATER SYSTEM

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remove the signal

12.0 Insert signal for simulating the motor bearing temp □
erature transmitter for temperature of 91ºC. Obser
ve “Pump bearing temperature High” alarm at DCS
. Record the data
13.0 Insert signal for simulating the motor bearing temp □
erature transmitter for temperature of 95ºC. Obser
ve “pump trip”&“Pump bearing temperature High-
High” alarm at DCS. Record the data and remove t
he signal
14.0 Insert signal for simulating the motor winding temp □
erature transmitter for temperature of 135ºC. Obse
rve “Pump bearing temperature High” alarm at DC
S. Record the data
15.0 Insert signal for simulating the motor winding temp □
erature transmitter for temperature of 145ºC. Obse
rve “pump trip”&“Pump bearing temperature High-
High” alarm at DCS. Record the data and remove t
he signal
16.0 Insert signal for simulating pump lube oil supply pr □
essure (LAC50CP202/203/204) for a pressure of <
1 bar. Observe “Lube oil supply pressure Low” al
arm at DCS.Record the data.
17.0 Insert signal for simulating pump lube oil supply □
pressure (LAC50CP202/203/204) for a pressure of
< 0.8 bar. Observe “Pump trip”&“Lube oil supply
pressure Low-Low” alarm at DCS. Record the data
and remove the signal
18.0 Insert signal for simulating the pump discharge □
pressure transmitter (LAB60CP101/102) for
pressure of 179 bar. Observe “Pump discharge
pressure High” alarm at DCS. Record the data.
19.0 Insert signal for simulating the pump suction press □
ure transmitter (LAB10/15CP101) for pressure of 2.
5 barg. Observe “Pump suction pressure Low” alar
m at DCS. Record the data.
20.0 Insert signal for simulating the pump suction press □
ure transmitter (LAB10/15CP101) for pressure of 2.
5 barg. Observe Pump trip at DCS. Record the dat
a and remove the signal
21.0 Insert signal for simulating the Oil tank level (LAC50/ □
60CL201) at less than 50%. Observe Pump trip at D
CS. Record the data and remove the signal.
22.0 Remove all signals. System is ready for □
“Automatic” operation. Notify the status of system
to Control Room Operator.

Section 2.3 FEEDWATER SYSTEM