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The Effect of Longitudinal Heat Conduction On Periodic-Flow Heat Exchanger Performance
The Effect of Longitudinal Heat Conduction On Periodic-Flow Heat Exchanger Performance
G. D. B A H N K E
Periodic-Flow Heat Exchanger Performance
Lieutenant, Chilean Navy,
A numerical finite-difference method of calculating the effectiveness for the periodic-flow
Graduate Student,
Mechanical Engineering, type heat exchanger accounting for the effect of longitudinal heal conduction in the
U. S. Naval Postgraduate School, direction of fluid flow is presented. The method considers th-e metal stream in crossflow
Monterey, Calif. with each of the gas streams as two separate but dependent heat exchangers. To ac-
commodate the large number of divisions necessary for accuracy and extrapolation to
C. P. HOWARD zero element area, use was made of a general purpose digital computer. The valves of
Associate Professor of
the effectiveness thus obtained are good to four significant figures while those values for
Mechanical Engineering, the conduction effect are good to three significant figures. The exchanger effectiveness
U. S. Naval Postgraduate School, and conduction effect have been evaluated over the following range of dimensionless
Monterey, Calif. parameters.
Nomenclature
A = heat-transfer area on side ing to subscript, Btu/hr, cording to subscript
designated by subscript, deg F T = temperature of matrix, deg
sq ft c = specific heat of fluid (con- F
Asz = solid area available for stant pressure) or matrix Txd.j) = subscripted matrix tem-
longitudinal heat con- material depending on perature on the side of
duction on the side of subscript, Btu/lb, deg F Cmai, deg F
Cmax, sq ft h = unit conductance for ther- T„<f,o) = subscripted matrix tem-
/I s„ = solid area available for mal convective heat perature on the side of
longitudinal heat con- transfer, Btu/hr, deg F, Cmra, deg F
duction on the side of sq ft t = temperature of fluid, deg F
sq ft k = unit thermal conductiv- txd.jt = subscripted fluid tempera-
ity, Btu/hr, sq ft, deg ture on the side of CID0,,
,4 s = total solid area available F/ft deg F
for longitudinal heat L = total length of the matrix t„(/,„) = subscripted fluid tempera-
conduction, sq ft in the direction of fluid ture on the side of Cmm,
C = heat capacity rate {We) of flow, ft deg F
fluid or matrix accord- N = number of subdivisions ac- (Continued on next page)
-Nomenclature-
W = mass flow rate of fluid Dimensionless Parameters fer units on side desig-
(lb/hr) or matrix (lb, E = heat exchanger effective- nated by subscript
rev/hr), according to ness, ratio of actual to the
subscript NTU NTU
thermodynamically maxi- ° = " [ t t W ] =
Ci, Ci, . mum possible heat-trans- overall number of trans-
Di, D 2 ,. fer rate fer units
= const, dimensionless
Ei, E?,. E, no conduction .As* = ^Isn/Asj = conduction area
Fi, Ft, . AE — E, conduction ratio
E E, no conduction
Subscripts X„ = — conduction pa-
= conduction effect t'miniJ
avg = average min/Cmax = capacity rate ratio of fluid rameter on side of Cmin
i = inlet streams
X, = kAsx
——— = conduction pa-
min = minimum magnitude Cr/Cmin = capacity rate ratio of matrix tv mnT Lj
max = maximum magnitude to minimum fluid capacity rameter on side of Cmax
n = side of Cm;„ rate kAs
X =
o = outlet, or overall in the case of (hA)* = (hA)J(hA), = conduc- CmiuE
NTUo tance ratio total conduction parame-
X = side of Cmax NTU = (hA)/C = number of trans- ter
+ DATzii-i.j) + TW-i.z+i) + T z(i+ i,,') + Tx(i+i,y+i)] (4) The second dimensionless group will be a conduction parameter
Last r o w elements
which can be defined as
Bj r solving for the fluid outlet temperature on the side of C'max in kAs.
X n — ——~r = conduction parameter on side of Cm
terms of the matrix outlet temperature, from equation (1) only CmiuL
one expression is obtained which will hold for all elements on the
side of CnmK,
with This later form offers the advantage that for a given value of the
conduction parameter, the resulting heat exchanger effectiveness
A'Z'ovg — 0 [{T nUl0 ) + T„(/,a+1))] — — [<„(/,„) + <„</+!,0)]. will not be greatly affected b y small changes in As*. The expres-
sions for the dimensionless coefficients in terms of the dimension-
less parameters are given in the Appendix and their derivation
Energy balance:
can be obtained from reference [9].
Cmii From the schematic representation shown in Fig. 2, it should be
2LN„
Sec OF CM
As,,iVr WN.
— (7'iif/_i,S) + r„ ( / _i,„ + I ) )] — A; [(2',|</+1,(|) + T„lf+l,g+l))
2LNn
Cr
— (Tn(f.o) + 5r»(/.,+i))] — [{T,i(/.») — 2'„(/,„ + i);] (8)
By the same method the three expressions for the outlet matrix
temperatures may be obtained by using equations (7) and (8).
1
J
First r o w elements
i
'/\i(A'r,0+l) = Fetn(Nr.u) ~ FjTn^'r,a) + [(A'r-1,o) + T„Wr-l,g+l) ]
(9)
WSk T,
r
Ml T«i-
1
T« i.fi tn !.«">
Middle row elements
-
11
- 1
i ° u
Tn(f.o+1) = fV„(/lrt — FlT„(f,g) tt
+ Fz[TnU_i,g) - f TnV-l.g+l) + JVz+l.j) + 0+1)] (10) V>1
i
Last r o w elements
jf"(i.o+i) = Fdn(i.e) ~ FnT„{\,g) + + Tntj.j+i)] (11) Fig. 2 Schematic representation of a periodic-flow heat exchanger
where i can take the values of 1, 2, 3, . . . N,. This is referred to The values of the effectiveness thus found by this method are
as the reversal condition. good to five significant figures. However, this would only apply
For simplicity of calculation, a temperature scale can be used for the case of a certain number of subdivisions. If the number
for which the fluid entrance temperature is zero on the side of of subdivisions is increased and the calculations are repeated, a
Cm\n and unit}' on the side of CmBx, different value of the effectiveness is obtained. A plot of effective-
ness versus element area will reveal a linear relationship as the
tnn.o) = 0 g = 1, 2, 3, . . . Nn element area approaches zero [6, 9]. Thus to arrive at the given
ixci./) = 1.0 j = 1, 2, 3, . . . Nx tabulated values, the solutions were first generated for N r = N x
= N„ = 12, recomputed for Nr = Nx = Nn = 16 and finally
From the finite difference equations it is seen that in order to extrapolated to zero element area. This method reduced the
solve for the matrix outlet temperature for a particular element, accuracy of the extrapolated effectiveness to four significant
it is necessary to know the matrix temperature of the next ele- figures.
ment. An estimate of these temperatures can be made by deter- To best illustrate the influence of conduction on heat exchanger
mining the temperature distribution for the assumption of zero performance, the "conduction effect" is defined as the ratio of the
conduction in the direction of fluid flow since the next element difference between the effectiveness with no conduction and with
temperatures are not needed (i.e., the coefficients D3, Ds, F3, and conduction to the no conduction effectiveness,
Ft are zero for no conduction). For the calculation procedure
then, a matrix temperature distribution is assumed on the left AE E, no conduction E, conduction
edge and the problem is solved for the no conduction case to ob- =
IT E, no conduction
tain the initial estimate of matrix temperatures for the problem
with conduction. This also provides the no conduction effective- and correlated with the conduction parameter X. The values of
ness necessary for comparison purposes. Now with this initial the conduction effect thus obtained are then good to three sig-
estimate of all element temperatures, the calculations are made for nificant figures.
the conduction case beginning with the first element, first column To accommodate the large number of calculations required
on the side of Cm„ and working down the column. When the use was made of a general purpose digital computer, and the
first column of elements is completed, the second is calculated limits on accuracy were dictated by computer time available for
and so on until the outlet temperatures of all elements on the calculation rather than by the method employed. With the
side of Cmax are determined. In practice it was found that con- current availability of digital computers, such a method as pre-
vergence was more rapid if two passes per column were made be- sented here could be considered as a closed form solution and in-
fore proceeding to the next one. The reason for this, as men- troduced as a subroutine in a general analysis of gas-turbine power
tioned previously is that the equations for the outlet tempera- plant behavior.
tures contain the matrix temperatures of the next element. At the
seal, represented by the double line in Fig. 2,
Results
- x(i,ATx+l) = T„(/.i) Before explaining the results shown in Figs. 3, 4, and 5 and
Tables 1, 2, and 3, it is best to review the influence of the various
since the matrix outlet temperatures for elements of the last parameters on the periodic-flow heat exchanger effectiveness for
column on the side of are physically the same as the inlet the case of no conduction in the direction of fluid flow.
temperatures of the corresponding elements on the side of Cm,„. For fixed values of Cmm/Cmm Cr/Cmin, and (hA)*t the effective-
The same calculation procedure is then applied to the side of Cmi„. ness will increase with increasing NTU 0 and will asymptotically
If the temperature distribution assumed on the left or starting approach unity.
edge were correct it would then be duplicated on the right or For fixed values of Cmin/Cmax, NTU 0 , and (hA)*, the effective-
finishing edge (i.e., the reversal condition would be fulfilled). If, ness will increase with increasing Cr/Cm in and will asymptotically
however, this is not the case, the resulting temperatures on the approach some value determined b}' Cmm/Cmand NTU 0 which
right side are now used as starting values on the left side and the is less than unity; such that at C r /C min infinite,
calculations repeated. After each pass (i.e., the complete calcula-
tion of a temperature distribution) an energy balance is made;
1 - exp
and before a solution is accepted for a particular set of parameters, [ ( C I - O H
the heat balance error together with the reversal condition has to E =
.. Cmin
be fulfilled to a specified accuracy. The heat balance error was 1 - exp I NTU„J
determined from the difference in enthalpy change for the fluid ^max |
on the side of C m a l to Cm-,„ compared to the enthalpy change on and if C m i n /C mol is unity, the expression becomes
the side of Cmai)
E _ NTUo
Cnmxitxi txo) Cmin(lno tni) I + NTU„"
Cmax(^ii tx o)
For fixed values of Cr/Crain, NTUo and (hA)*, the effectiveness
Cmin will increase with decreasing Cmift/Cmm. The percent change is
[<ii(iVr+l,(j)]avg
Cmax largest in the lower NTU 0 region and increases with larger
l -
l - UxWr+1, j) ]avg values of C,/Cmm.
For fixed values of Cml„/Cm„, Cr/Cmia, and NTU 0 , the effec-
For the results presented here this error was established at tiveness will generally decrease with decreasing values of (hA)*,
0.0004 percent for a maximum absolute value. It was found that however, for large values of NTU 0 and Cmin/C„mx near unity the
the heat balance error criterion was far more stringent than for reverse occurs. At small values of NTU 0 regardless of
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1.0 sC NTUo $ 100 Fi =
E<
5 1 <^1
= - [ $ < (
8 G. M. Dusinberre, Heat-Transfer Calculations by Finite
W
Differences, International Textbook Company, 1961. \(<r + 1) +
9 G. D. Bahnke, "Effect of Longitudinal Heat Conduction on Wo J
Rotary Regenerators," MS thesis, U.S. Naval Postgraduate School,
Monterey, Calif., 1962. RV
oA,$i
0 - IF„,
APPENDIX Ss SA Ai
2 6 27
The following is a list of the dimensionless coefficients for the
finite difference equations (3), (4), (5), (6), (9), (10), (11), and (12)
V _ A
in terms of the governing variables:
9 3
T3 _/- cos
= -2 vp ( -'" - -1T) - -5.
::I 3 3
The effectiveness is then computed as
E = I - P (I +u
I
:J {r.S(I
uAiw,
+ u) [
en - e"
+ ( -;:;-
T2 ) 2
( ell - en) + -;:;-
T3 )( 2
(en - e rt ) ]
+ -ucI>,
7•• 2 (
u 2 -W·'
W.
- 1) [ crt - eTi + ,', (era - en )
~
T.
+ 7." (
T! ) 2
(era - en) + -;:;-( 1'3 ) 2
(e Ti - crt) ]
+ ( -T.T3 ) 2
(en - ert)eTl ] - -T.
UW i
2 [
ert - eTi + -T.
1".
(e Ti - en)
Wi
ur. 2 -
+ -~
T.
(crJ - en)e rt + -~
T.
(en - ert)erJ ]} .