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HMC Brochure
HMC Brochure
HMC Brochure
PERFORMANCE-DRIVEN
HORIZONTAL MACHINING CENTERS
EC-300
EC-400
T
Rigid foundation 4-5 he new generation of Haas horizontal machining
centers started with a simple idea and a clean design
Motion control 6-7 EC-400PP
slate. The engineering mission was to design and
Spindle & spindle drive 8-11 build a production-focused HMC that was robust
and dependable, while being easy to use, and affordable to buy EC-500
Tool changers 12-13 and service. These are the trademarks of a Haas machine tool.
Chip removal & coolant systems 14-15 The EC Series HMCs are completely new from the ground EC-1600
up, and designed to meet the needs of today’s industries right
EC Series 40-taper HMCs 16-25
out of the box. Like the industry-leading Haas VMC line and the EC-2000
EC Series 50-taper HMCs 26-27 highly successful SL Series turning center line, Haas EC Series
HMCs are based on shop-proven designs that provide the best
HS Series 50-taper HMCs 28-29 EC-3000
cost-to-performance ratio available.
The Haas control 30-35 Inside this brochure you’ll find all of the latest
HS-3 & 3R
technological advancements, new machine sizes and
Operator convenience 36
capabilities that Haas Automation has developed through
Machine dimensions 37 constant research and ongoing product advancement. HS-4 & 4R
HS-7 & 7R
2
Rigid Foundation 1 Setup, 5 Sides –
Surfaced, Drilled and Tapped
Innovative Designs and EC Series base castings are machined on state-of-the-art,
5-side CNC machines. Each casting is completely machined,
High-Accuracy drilled, tapped and inspected in a single setup, which provides
higher accuracies and smoother production. Our ability
Processing to precisely machine all critical features of each casting
eliminates alignment errors in final assembly. High-
Yield a accuracy in-process inspection guarantees that every
casting meets our stringent quality standards.
50%
increase in
machine
rigidity over Cast iron provides up to ten times the damping
capacity of steel. That’s why Haas uses cast iron for
previous all major components. Our castings are internally
models. reinforced with heavy ribs to resist flex and damp
vibrations. All Haas castings are poured at
North American foundries, and each one is
thoroughly inspected before and after
machining to ensure it is free of flaws.
Rigid, Heavy-Duty
T-Base Design
Haas designers based the all-new
EC Series horizontals on a classic Anti-Flex, Reinforced
and proven design. The rigid T-base
foundation allows the pallet carrier to Base & Column Castings
move in the Z axis, while the spindle
head moves only in the X and Y axes. Our specially designed base and column
castings feature heavy ribs that absorb
vibration and transfer it away from the
cutting area. The column castings yield
superior rigidity and provide the most anti-
flex properties of any design.
Specifications subject to change without notice. Not responsible for typographical errors.
4 5
Brushless
Motion Control Recirculating Ball Guideways
Haas uses recirculating ball guideways
Servomotors
for each axis of every HMC. These
guideways are preloaded for zero
clearance, and provide full load-carrying
capacity in all directions. They consume
less power, do not require adjustment
and are proven to outperform sliding
box ways for accuracy and speed. Each
guideway is automatically lubricated to
guarantee long life.
Electronic Thermal
brushes to wear and generate
Required Clearance Zero Clearance dust, they reduce maintenance
Compensation System and substantially increase
reliability. These compact motors
When ballscrews rotate they generate heat, which can cause them Recirculating Ball Guideways run cooler, have a higher duty
to expand. With high duty cycles, ballscrew growth can lead to
cutting errors. Our electronic thermal compensation (ETC)
Outperform Box Ways rating and perform longer than
brush-type motors.
algorithm accurately models this heating effect and compensates Recirculating ball guideways are preloaded to provide zero clearance between
for screw position. the moving surfaces. This increases rigidity and stiffness, while providing higher
accuracy and reliability. Box ways require clearance between the moving surfaces
in order to operate. Recirculating ball guides have a very low coefficient of friction,
which allows faster movements without sacrificing repeatability or positioning
accuracy. Box ways have a high coefficient of friction, which results in stick-slip
100% Ballbar Tested effects that can lead to machine errors.
6 7
Main Spindle
Features
Spindle Configurations
Model EC-300 EC-400 EC-400PP EC-500 EC-1600 EC-2000 EC-3000 HS-3 HS-3R HS-4 HS-4R HS-6 HS-6R HS-7 HS-7R
40 TAPER • • • •
50 TAPER • • • • • • • • • • •
STD 2-SPEED GEARBOX • • • • • • • • • • •
5,000 RPM • • • • • • • •
STD 6,000 / OPT 10,000 RPM • • • Typical power curve The cartridge design of the Haas spindle simplifies
STD 8,000 / OPT 12,000 RPM
Enhanced power range with on-the-fly Wye-Delta service by allowing quick changeout of the entire spindle.
• • • •
Gearbox standard w/50-taper spindle. All machines available in CT or BT. Some items shown in this brochure are optional. Please contact your local distributor for assistance.
8 9
50-Taper Features
Main Spindle
Features
40-Taper Inline Direct-Drive
Spindle and Motor Unit
The most advanced Haas spindle design is our
innovative 8,000-rpm, inline direct-drive spindle that
is coupled directly to the motor. This provides super-
smooth operation for excellent surface finishes, and
reduces operating heat for greater thermal stability.
Spindle Torque
Cutting performance, material
removal rates and surface finish
are a product of torque, speed and 50 Taper Offers
40 Taper
More
50 Taper
A
power. These charts show two Gage diameter (A) 1.750" 2.750"
ways torque is delivered in the 44.45 mm 69.85 mm
HMC spindle. The one at left Taper length (B) 2.687" 4.000"
A B 68.25 mm 101.60 mm
shows a 12,000-rpm 30-hp inline
Tool clamp force* 1,800 lb 4,000 lb
spindle for the 40-taper machines, B 8 007 N 17 793 N
and the chart at right shows a Max tool weight 12 lb 30 lb
5.4 kg 13.6 kg
gear-driven, 10,000-rpm spindle
Max tool diameter 6" 10"
option for the 50-taper models. 152.4 mm 254 mm
*Nominal
Specifications subject to change without notice. Not responsible for typographical errors.
10 11
SMTC
Tool Changing Tool Change Times
as short as
Inside
the Haas
Tool Changer Specifications A B Side-Mount
Maximum tool sizes for
automatic tool changers
Tool Changer Type # Tools Machine
Models
Tool to Tool Chip to Chip Max Dia. when
adj. pocket full/empty
Tool
Length
Max Tool
Weight Tool Changer
Standard configuration
The synchronized
40-taper side-mount 24+1 EC-300 2.8 sec 4.5 sec 3" / 6" 10" 12 lb
cycloidal motion of our
40-taper side-mount 24+1 EC-400 2.1 sec 3.7 sec 3" / 6" 12" 12 lb
side-mount tool changers
40-taper side-mount 40+1 EC-500 1.6 sec 2.8 sec 3" / 6" 12" 12 lb
is controlled by precision
40-taper side-mount 70+1 EC-400 Pallet Pool 1.6 sec 2.8 sec 3" / 6" 12" 12 lb
50-taper side-mount 30+1 EC-1600/2000/3000 10.3 sec 12.6 sec 4" / 10" 20" 30 lb
cams that are manufactured
50-taper side-mount 38+1 HS-3/4/6/7 4.9 sec 15.8 sec 9.8" / – 20" 79.4 lb
in-house on custom-built,
5-axis Haas machines. This
Optional configuration
rugged, dependable design uses a
40-taper side-mount 40+1 EC-300 & EC-400 1.6 sec 2.8 sec 3" / 6" 12" 12 lb special Haas worm-gear drive and
40-taper side-mount 70+1 EC-400 & EC-500 1.6 sec 2.8 sec 3" / 6" 12" 12 lb an electronically controlled start/stop
50-taper side-mount 50+1 EC-1600/2000/3000 10.3 sec 12.6 sec 4" / 10" 20" 30 lb system for long life and maintenance-free
50-taper side-mount 60+1 HS-3/4/6/7 4.9 sec 15.8 sec 9.8" / – 20" 79.4 lb operation. Every Haas SMTC is manufactured
50-taper side-mount 90+1 HS-3/4/6/7 4.9 sec 15.8 sec 9.8" / – 20" 79.4 lb completely in-house to guarantee fast, smooth,
50-taper side-mount 120+1 HS-3/4/6/7 4.9 sec 15.8 sec 9.8" / – 20" 79.4 lb reliable operation.
12 13
Chip Removal Coolant Systems
Triple Chip Augers (Below)
High-production machining generates a large
Programmable Coolant Nozzle (right)
volume of chips that must be removed from the We spent time watching operators machining parts and
machine quickly to maximize cutting time and noticed they were constantly opening the doors of the machine
optimize returns. to readjust coolant lines. Our programmable coolant nozzle is
controlled automatically by the part program to direct coolant
EC-400 and EC-500 HMCs utilize a triple-auger precisely at the cutting area, eliminating constant adjustments
chip-conveyor system to remove chips from the by the operator. Coolant nozzle positions are specified during
machine efficiently. Steeply-sloped way covers set up, just like tool offsets, and called up automatically for each
force chips into a pair of side augers that move tool as the program runs. The nozzle can also be adjusted
them out of the work area. A third auger at the front manually from the keypad while a program is running.
of the machine transports the chips to a discharge
chute – compressing them and wringing out the Optional Conveyor (Above)
coolant in the process. For added reliability, the
system reverses automatically if a jam occurs. On 40-taper Haas HMCs, the main auger can be replaced Minimum Oil Machining
with an optional belt-type chip conveyor that discharges
The EC-300 uses a single-auger system, and an chips at a standard barrel height. (EC-300, 400, 500) A precise oil stream is injected at This system is simple to program,
optional dual-auger system is available for the high speed directly at the spinning easy on your shop maintenance, friendly
EC-1600, 2000 and 3000. cutting tool. Oil coats the cutting tool to the environment and cost-effective. It
and the immediate cutting area, works well for cutting most metals.
providing sufficient lubrication to
maintain optimum cutting conditions
for the tool and material.
300-PSI or 1,000-PSI
Our programmable, minimum-oil-
Through-Spindle Coolant machining (MOM) system dispenses
Through-spindle coolant supplies oil directly to the cutting tool,
coolant through the tool, directly to the leaving only a minute amount of oil
cutting edge. This increases tool life, on the workpiece and chips. The
allows higher cutting speeds, and clears system can also be programmed to
chips during deep-hole drilling and dispense a measured amount of oil
blind-pocket milling. Two systems are onto a tap prior to tapping to prevent
available. One provides up to 300 psi to tool breakage.
the cutting edge, and the other provides
up to 1,000 psi. The 1,000-psi system
includes the auxiliary coolant filter
(shown at right). Â
Coolant Level Sensor
The actual pressure of both systems will vary with the size of
the coolant passages in the tool. See page 21 for flow rate details. A sensor in the coolant tank allows
you to monitor coolant level directly
on the control screen, preventing
Easy-Access, Roll-Out damaged tools and saving time.
Coolant Tanks
14 15
EC-300 HMC Compact and Cost Effective
Axis travels (XYZ) 20" x 18" x 14" 508 x 457 x 356 mm 300 mm pallets – not a lot of floor space
Pallet size 11.81" 300 mm Do you need a high-productivity HMC with 300 mm pallets? Look no further than the EC-300.
Maximum pallet load 550 lb 250 kg With its compact footprint, long list of standard features, and a wide selection of options that
includes a 12,000-rpm spindle and 1,000-psi through-spindle coolant, the EC-300 is an affordable
Pallet change time 4.7 sec way for any shop to increase productivity.
Standard Features
• 20-hp Vector Dual Drive
• 8,000-rpm 40-Taper Spindle
• Inline Direct-Drive System
• 45-Degree Tombstone Indexing
• Dual Pallet Changer (300 mm pallets)
• 1,000-ipm Rapids
• 24-Pocket Side-Mount Tool Changer
• Chip Auger System
• Rigid Tapping
Some items shown in this brochure are optional. Please contact your local distributor for assistance.
16 17
EC-400 HMC High-Productivity Solutions
Axis travels (XYZ) 20" x 20" x 20" 508 x 508 x 508 mm 400 mm Workhorse
Pallet size 15.75" 400 mm A 400 mm pallet HMC is the workhorse of many production shops, and the EC-400 packs more
Maximum pallet load 1,000 lb 454 kg value into its footprint than any other 400 mm HMC on the market. With its standard triple-auger
chip-conveyor system, available 70-pocket automatic tool changer and 1,000-psi through-spindle
Pallet change time 8 sec coolant, the EC-400’s performance cannot be matched.
Standard Features
• 20-hp Vector Dual Drive
• 8,000-rpm 40-Taper Spindle
• Inline Direct-Drive System
• 1-Degree Tombstone Indexing
• Dual Pallet Changer (400 mm pallets)
• 1,000-ipm Rapids
• 24-Pocket Side-Mount Tool Changer
• Triple Chip Auger System
• Rigid Tapping
Specifications subject to change without notice. Not responsible for typographical errors. Some items shown in this brochure are optional. Please contact your local distributor for assistance
18 19
Heavy-Duty
Horizontal Pallet System Design Pallet Clamping
Special Features
To hold the pallet
Simple, Dependable securely to the receiver
Optional Hydraulic Clamping Provision
Pallet Indexing System
Model EC-300 EC-400 EC-500 during machining, we
Pallet Size 11.81" 15.75" 19.69" utilize a simple but
300 mm 400 mm 500 mm
innovative design that combines mechanical and Decrease part loading/unloading times and ensure
The pallet indexing system for EC Series machines Capacity – Indexer 550 lb 1,000 lb 1,000 lb
249 kg 454 kg 454 kg pneumatic forces to provide 7 tons of clamping force.* consistent part clamping by using hydraulic
employs a simple, robust and shop-proven design that
has been perfected by more than 20 years of experience Capacity – Full 4th 550 lb 660 lb 660 lb workholding on EC-400 and EC-500 HMCs. Our
249 kg 300 kg 300 kg The pallet is accurately positioned on the receiver by six hydraulic clamping provision supplies hydraulic
building rotary tables.
Clamping Force* 9,000 lb 14,000 lb 14,000 lb locating keys set at the widest possible point on the pallet’s lines and routing for a signal cable from the back of
40 034 N 62 275 N 62 275 N
At the heart of the system is a precision worm-gear base. A plate then clamps the pallet directly over the the machine to a pair of distribution manifolds
Change Time 4.7 Sec 8 Sec 9 Sec
set that is manufactured to AGMA Class 13 quality locating keys using a combination of heavy-duty Belleville mounted to the pallet changer door.
*At 85 psi (5.6 bar) air pressure.
using the same high-accuracy techniques used to build springs and air pressure. Since pneumatic force is used
Haas rotary tables. This proven design ensures precise only to boost clamping force and to release the clamp, a Hydraulic unit, connections to the tombstones and workholding not included.
positioning and years of trouble-free operation. loss of air pressure will not cause the pallet to release.
*EC-300 has 4 tons of clamping force and uses pneumatic clamping only
21
EC-400 Pallet Pool Lights-Out Operation
Why the Haas System is Different
The new Haas EC-400 Pallet Pool HMC is an easy-to-understand and employ productivity
solution that avoids the drawbacks of complicated and expensive FMS installations. The system
installs easily in your shop in less than a day, and programs just like every other Haas. Standard
equipment includes a 70-pocket side-mount tool changer, 300-psi through-spindle coolant and
a belt-type chip conveyor. The user-friendly Haas interface simplifies pallet scheduling and tool
management, and it is very intuitive to use.
Extremely affordable, easy to use and backed by the best after-sales service in the industry –
you won’t find a better productivity solution than the EC-400 Pallet Pool.
Simple Pallet
Scheduling
The six pallets in the pallet pool are scheduled
via the versatile pallet-scheduler screen. Here, the
operator can assign programs to each pallet,
schedule jobs and set priorities. Pallets are moved
to and from the load station and storage rack
simply by highlighting the pallet number on the
screen and pressing a single key. We’ve made the
pallet pool simple to use and easy to program –
just what you’d expect from Haas.
22 23
EC-500 HMC High-Productivity Solutions
Axis travels (XYZ) 32" x 20" x 28" 813 x 508 x 711 mm Bigger Parts, Bigger Pallets
Pallet size 19.68" 500 mm The EC-500 features a 32" x 20" x 28" work envelope, a dual
Maximum pallet load 1,000 lb 454 kg pallet changer with 500 mm pallets and a built-in, high-precision
pallet indexer. The machine comes standard with an 8,000-rpm,
Pallet change time 9.0 sec 40-taper spindle, a 40-pocket side-mount tool changer, 1,000-ipm
rapids and a high-volume coolant system. Also standard is a high-
Tool taper/type CT 40 BT 40 optional precision, face-gear pallet indexer that provides 1-degree
indexing. The machine’s enclosure allows a maximum part swing
of 29.5" on the indexer.
Standard Features
• 20-hp Vector Dual Drive
• 8,000-rpm 40-Taper Spindle
• Inline Direct-Drive System
• 1-Degree Indexing
• Dual Pallet Changer (500 mm pallets)
• 1,000-ipm Rapids
• 40-Pocket Side-Mount Tool Changer
• Triple Chip Auger System
• Rigid Tapping
24 25
EC-1600 HMC Large Capacity and Affordable
Axis travels (XYZ) 64" x 40" x 32" 1626 x 1016 x 813 mm
Table size 64" x 32" 1626 x 813 mm
Maximum table load 10,000 lb 4536 kg
Three Sizes
Available
EC-1600 64" x 40" x 32"
1626 x 1016 x 813 mm
EC-2000 84" x 40" x 32"
2134 x 1016 x 813 mm
EC-3000 120" x 40" x 32"
3048 x 1016 x 813 mm
To hold the 4th-axis platter in position under heavy cutting loads, the EC-1600 Drive System Servo
utilizes an ingenious hydraulic-brake design. Hydraulic fluid is pumped at
Rotational Torque 2,000 ft-lb
1,000 psi into a sealed cavity between two disks. With no place to escape, the
2712 Nm
fluid forces the outer disc against the inner wall of the gear. Assembled with
minimum clearance to the gear wall, a push out of only a few thousandths of an Brake Torque 4,000 ft-lb
inch yields 4,000 ft-lb of brake torque. And with no moving parts, the system 5423 Nm
provides long-term, trouble-free operation.
Also used on HS Series HMCs with built-in 4th axis. Indexing Accuracy ± 30 arc sec
Max. Capacity 10,000 lb
Note: All machines listed on this page must be anchored to reinforced concrete foundations for 4536 kg
proper operation. Please see installation manual or contact Haas for exact requirements.
*EC-1600 only
26
HS Series HMCs Handle Large Workpieces
HS-3 | Axis travels (XYZ) 150" x 50" x 60" 3810 x 1270 x 1524 mm
HS-4 | Axis travels (XYZ) 150" x 66" x 60" 3810 x 1676 x 1524 mm Expand the Possibilities
HS-6 | Axis travels (XYZ) 84" x 50" x 60" 2134 x 1270 x 1524 mm Big parts require big machines. Haas HS Series 50-taper
horizontals use a modular configuration that allows you to choose
HS-7 | Axis travels (XYZ) 84" x 66" x 60" 2134 x 1676 x 1524 mm a machine with the travels and footprint you need, rather than
paying for a machine that’s too big. Each of these extra-large-
travel HMCs features a fully supported X axis to handle extremely
heavy loads, and a 50-taper spindle that provides 450 ft-lb of
cutting torque for serious metal removal. A 38-tool side-mount
tool changer comes standard, with options for 60, 90 and 120 tools.
Note: All machines listed on this page must be anchored to reinforced concrete foundations for proper operation.
Specifications subject to change without notice. Not responsible for typographical errors.
Please see installation manual or contact Haas for exact requirements.
28 29
The Haas Control Control Features
n User friendly
Control Specifications
General
Microprocessor Triple high-speed 32-bit
n Advanced program editor Program Execution Speed 1,000 blocks/sec standard
n Brushless AC servo drives Axis Control 3 axes linear, 4th and 5th axes optional
n Up to 833-ipm cutting feedrates Interpolation G01, G02, G03, helical
Jog Handle n Split-screen program review Diameter/Radius Compensation 200 sets, geometry & wear
Most machines use the jog handle only to n Trig calculator Length Measurement Automatic length storage
move the axes around. On Haas machines, the Life Management 200 sets w/alarms
jog handle can also be used in other modes to
n Tangent calculators
Selection Txx command
cursor through the program for faster editing, n Speeds and feeds calculator Programming
override spindle speeds and feedrates, or scan
through offsets, parameters, etc.
n Arc calculator Compatibility ISO standard G code
n RS-232 / DNC link / opt Ethernet + USB Positioning Absolute (G90), incremental (G91)
Specifications subject to change without notice. Not responsible for typographical errors. Some items shown in this brochure are optional. Please contact your local distributor for assistance.
30 31
Visual Quick Code High-Speed Machining
The High-Speed
Engraving
By using a single block of code, you
V
isual Quick Code is a conversational programming than embedded, machinists can modify existing templates, times and improve
system that uses a graphical interface to make or even create their own templates for common operations accuracy. Testing on
Hard Drive with Ethernet PC-Compatible 1.44 MB/3.5" Memory Upgrades up to 16 MB Coordinate Rotation/Scaling
Interface and USB Support Floppy Drive Allows loading of large programs directly into the Use rotation in conjunction with work offset probing
Use this internal hard drive to Conveniently located on the side of the control machine, rather than from DNC, for faster feedrates. to speed workpiece set up, or use it to rotate a pattern
store program files at the machine, pendant, this drive uses standard PC floppies to easily Battery-powered, high-speed static RAM is faster than to another location or around a circumference, etc. Use
or run programs that are too large upload programs for machining, download for dynamic RAM and retains data even when the power is scaling to reduce or enlarge a toolpath or pattern.
for the machine’s memory. A built- storage off the machine or DNC directly from the disk. turned off.
in Ethernet interface allows you to
Memory Lock Keyswitch Second Home Position
connect your Haas to a network or 8 M Functions
PC. Using Ethernet, you can easily Allows the operator to quickly send the axes to a
store or transfer data to and from Add 8 additional M functions for a total of up to Locks memory to prevent program editing by user-defined Home position other than the machine’s
memory or the hard drive, and 13 user interfaces. Use these to activate probes, unauthorized personnel. It can also be used to lock Home position.
large files can be accessed by auxiliary pumps, clamping devices, part loaders, etc. settings, parameters, offsets and macro variables.
multiple machines.
High-speed data-transfer rates allow DNC of large files User-Definable Macros
at up to 1,000 blocks per second, and USB support allows
the use of customer-supplied USB flash memory devices. Create subroutines for custom canned cycles, probing
Communications are easily set up from the control screen. routines, operator prompting, math equations or
functions, and family-of-parts machining with variables. Some items shown in this brochure are optional. Please contact your local distributor for assistance.
32 33
The Hidden Power Inside the Haas Control Advanced Tool Management
To maximize productivity, the Haas control has an integrated Advanced
Tool Manager that allows you to create a group of redundant tools for use
within a program. From a single screen, you can view the different tool
groups and their parameters. Simply define which tool numbers are part of
a group, and what parameter will determine when to change to a redundant
HELP/CALC tool. This can be based on feed time, the number of tool calls, the
The Help function is a built-in, searchable operator’s manual that explains number of holes drilled or tapped, or a preset load limit.
the various functions of a Haas machine. Simply type in a keyword to quickly
find a specific topic, or hit F1 for G-code help and F2 for M-code help. To use a group of redundant tools in a program, simply
The Calculator pages are another powerful tool. There are calculators for enter the group number as your tool call-out.
solving triangle equations, circle-circle-tangent equations and circle-line- The tool offsets you defined during set up will
tangent equations, as well as a speeds-and-feeds calculator. Also included automatically be loaded for each tool as it’s
are a standard math calculator, a drill-and-tap chart, a decimal-equivalent called up.
chart and a time-and-date function. These calculators simplify machining
operations and speed math calculations, and the solution to any equation
can easily be pasted into a program directly from the calculators.
The Power of a
Single Button
Some of the most powerful features
of the Haas control – features that
every machinist will truly appreciate –
Tool Load Monitoring SETNG /GRAPH CURNT/COMDS
take only the push of a single button. Maximizing tool life is another key to increasing productivity. The Haas Push this button to access the Settings pages of the Haas control, The Current Commands page displays the current running status of the
For example, you can set tool offsets control can monitor the spindle load for each tool and automatically adjust where you’ll find a wide selection of operator-definable preferences. Use machine, including the current program running, the current position, which
with the push of a single button – without having to enter numbers manually into the control. the feeds for that tool if the load exceeds a limit set by the operator. If a these settings to optimize the way you work. You can set program tool is in the spindle, the spindle and axis loads, the current spindle speed
Simply jog a tool to the surface of the part, push the Tool Offset Measure button, and the tool’s tool exceeds the preset limit, the control can be set to reduce the restarts and automatic power-off, select languages and units of measure, and the feedrate. Additional screens show which commands and G code are
length is automatically stored in the tool length register. Now, push the Next Tool button and commanded feedrate, alert the operator, go into feed-hold mode or lock out overrides and parameters, access special features like electronic being used in the current program; and a timer shows cycle time, cutting
repeat the process for each tool. That’s it! Setting work offsets is just as easy. These time- generate a tool-overload alarm. The first time a program is run, the Haas thermal compensation and much more. The Graphics page provides a 2D time, power-on time and M30 count (number of parts). Other displays show
consuming processes have been reduced to a few simple steps, and that’s just two of the control automatically records the highest load seen for each tool. Using representation of the programmed toolpath. Use this graphic dry run to which macro variables are being used, provide tool-life information, and
special features inside every Haas control. Ask your distributor for a complete demonstration, this information and the Tool Load Monitoring feature of the control, the identify possible problems and avoid mishaps. show the minimum and maximum spindle load for each tool.
and see for yourself how a Haas will change the way you work. operator can set load limits for each tool. This maximizes tool life, and
protects the workpiece and machine from the effects of tool wear.
Specifications subject to change without notice. Not responsible for typographical errors. Some items shown in this brochure are optional. Please contact your local distributor for assistance.
34 35
Machine Dimensions
Simplified Tool & Part Probing System 300 1600
400 2000
This Haas-exclusive system is a full-featured, high-resolution 500 3000
package that’s fully capable of much more than just tool and part
EC MODEL LINE
EC MODEL LINE
setting. Using macros (included) and advanced programming
methods, you can perform such operations as in-process tool
and part inspection, first-off part measurement, automatic
compensation for thermal changes and even checking for worn or
broken tools. This greatly reduces operator-induced variations, and
guarantees confidence in automated machining processes for lights-
out manufacturing.
1. Choose a template for the 2. Fill in basic information: tool 3. Choose where to output the 4. Push Cycle Start to automatically
measurement operation. number, approximate tool length, program to. measure the tool and set the
approximate tool diameter. correct offsets.
EC-300 EC-400 EC-500 EC-1600 EC-2000 EC-3000 HS-3 HS-4 HS-6 HS-7
Setting Work Offsets A 122.8" 134.0" 145.8" 172.8"2 194.5"2 265.8"2 366.0" 366.0" 253.0" 253.0"
3119 mm 3404 mm 3703 mm 4389 mm 4940 mm 6751 mm 9296 mm 9296 mm 6426 mm 6426 mm
B 133.5" 143.8" 165.0" 142.6"2 142.6"2 142.6"2 189.0" 189.0" 189.0" 189.0"
3391 mm 3653 mm 4191 mm 3622 mm 3622 mm 3622 mm 4801 mm 4801 mm 4801 mm 4801 mm
C 93.9" 103.4" 101.4" 119.0"2 119.0"2 119.0"2 152.0" 168.0" 152.0" 168.0"
2385 mm 2626 mm 2576 mm 3023 mm 3023 mm 3023 mm 3861 mm 4267 mm 3861 mm 4267 mm
D 20.3" 22.2" 21.1" *51.5" 51.5" 51.5" 55.5" 71.5" 55.5" 71.5"
516 mm 564 mm 536 mm 1308 mm 1308 mm 1308 mm 1410 mm 1816 mm 1410 mm 1816 mm
E 2.35" 2.25" 1.1" *11.5" 11.5" 11.5" 5.5" 5.5" 5.5" 5.5"
60 mm 57 mm 26 mm 292 mm 292 mm 292 mm 140 mm 140 mm 140 mm 140 mm
F 1.55" 4.0" 3.94" 8.0" 8.0" 8.0" 5.8" 5.8" 5.8" 5.8"
39 mm 102 mm 100 mm 203 mm 203 mm 203 mm 147 mm 147 mm 147 mm 147 mm
1. Choose a template for the 2. Fill in basic information:
measurement operation (e.g., to set
3. Choose where to output the 4. Push Cycle Start to probe the G 14.0" 20.0" 28.0" 32.0" 32.0" 32.0" 60.0" 60.0" 60.0" 60.0"
work offset number, approximate program to. 356 mm 508 mm 711 mm 813 mm 813 mm 813 mm 1524 mm 1524 mm 1524 mm 1524 mm
a part’s external corner). workpiece and set the correct
X width, approximate Y width
and which corner to probe.
work offsets. H 18.0" 20.0" 20.0" 40.0" 40.0" 40.0" 50.0" 66.0 50.0" 66.0"
457 mm 508 mm 508 mm 1016 mm 1016 mm 1016 mm 1270 mm 1676 mm 1270 mm 1676 mm
J 10.0" 14.5"1 20.8"1 32.0" 42.0" 60.0" 75.0" 75.0" 42.0" 42.0"
254 mm 368 mm 528 mm 813 mm 1067 mm 1524 mm 1905 mm 1905 mm 1067 mm 1067 mm
K 10.0" 10.0" 16.0" 32.0" 42.0" 60.0" 75.0" 75.0" 42.0" 42.0"
Specifications subject to change without notice. Not responsible for misprints or typographical errors. Note: Overall shipping dimensions vary; contact Haas for details.
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Machine Specifications (Find more specifications, dimensions and detailed information online at www.HaasCNC.com. Select HMCs and then Model Guide for specific information – right at your finger tips.)
EC-300 EC-400 | 400PP EC-500 EC-1600 EC-2000 EC-3000 HS-3 HS-4 HS-6 HS-7
X 20" 20" 32" X 64" 84" 120" 150" 150" 84" 84"
508 mm 508 mm 813 mm 1 626 mm 2 134 mm 3 048 mm 3 810 mm 3 810 mm 2134 mm 2134 mm
Travels Y 18" 20" 20" Travels Y 40" 40" 40" 50" 66" 50" 66"
457 mm 508 mm 508 mm 1 016 mm 1 016 mm 1016 mm 1 270 mm 1676 mm 1 270 mm 1676 mm
Z 14" 20" 28" Z 32" 32" 32" 60" 60" 60" 60"
356 mm 508 mm 711 mm 813 mm 813 mm 813 mm 1524 mm 1524 mm 1524 mm 1524 mm
Size 11.81" 15.75" 19.69" Width 36"3 36" 28" 40" 40" 40" 40"
300 mm 400 mm 500 mm 914 mm 914 mm 711 mm 1016 mm 1016 mm 1016 mm 1016 mm
Pallets Capacity: Indexer 550 lb 1,000 lb 1,000 lb Length 64" 84" 120" 146" 146" 80" 80"
250 kg 454 kg 454 kg Table 1626 mm 2134 mm 3048 mm 3708 mm 3708 mm 2032 mm 2032 mm
Pallet Change Time 4.7 sec 8.0 sec 9.0 sec T-Slot Width 0.625" 0.625" 0.625" 0.75" 0.75" 0.75" 0.75"
15.875 mm 15.875 mm 15.875 mm 19 mm 19 mm 19 mm 19 mm
Capacity: Full 4th Axis 550 lb 660 lb 660 lb Max Weight on Table 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg
250 kg 300 kg 300 kg
Rotational Torque 210 ft-lb 300 ft-lb 300 ft-lb Platter Diameter 30" – – (HS-3R) 37" (HS-4R) 37" (HS-6R) 37" (HS-7R) 37"
Optional 285 Nm 407 Nm 407 Nm 762 mm 940 mm 940 mm 940 mm 940 mm
4th Axis Brake Torque 200 ft-lb 500 ft-lb 500 ft-lb Optional Rotational Torque 2000 ft-lb – – 2000 ft-lb 2000 ft-lb 2000 ft-lb 2000 ft-lb
271 Nm 678 Nm 678 Nm 2712 Nm 2712 Nm 2712 Nm 2712 Nm 2712 Nm
4th Axis
Indexing Accuracy ± 15 arc-sec ± 15 arc-sec ± 15 arc-sec Brake Torque 4,000 ft-lb 5423 Nm – – 4,000 ft-lb 5423 Nm 4,000 ft-lb 5423 Nm 4,000 ft-lb 5423 Nm 4,000 ft-lb 5423 Nm
90° Rotation Time 5.6 sec 5.5 sec 5.5 sec Max Weight on Platter 10,000 lb 4536 kg – – 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg 10,000 lb 4536 kg
Taper CT 40 or BT 40 CT 40 or BT 40 CT 40 or BT 40 Taper #50 Taper #50 Taper #50 Taper #50 Taper #50 Taper #50 Taper #50 Taper
Speed 8,000 max rpm 8,000 max rpm 8,000 max rpm Speed 6,000 max rpm 6,000 max rpm 6,000 max rpm 5,000 max rpm 5,000 max rpm 5,000 max rpm 5,000 max rpm
Spindle (standard) Drive System Inline Inline Inline Spindle (standard) Drive System 2-Speed 2-Speed 2-Speed 2-Speed 2-Speed 2-Speed 2-Speed
Direct Drive Direct Drive Direct Drive Geared Head Geared Head Geared Head Geared Head Geared Head Geared Head Geared Head
Max Torque 75 ft-lb @ 1,400 75 ft-lb @ 1,400 75 ft-lb @ 1,400 Max Torque Standard 450 ft-lb @ 500 rpm 450 ft-lb @ 500 rpm 450 ft-lb @ 500 rpm 450 ft-lb @ 500 rpm 450 ft-lb @ 500 rpm 450 ft-lb @ 500 rpm 450 ft-lb @ 500 rpm
102 Nm @ 1400 102 Nm @ 1400 102 Nm @ 1400 610 Nm @ 500 610 Nm @ 500 610 Nm @ 500 610 Nm @ 500 610 Nm @ 500 610 Nm @ 500 610 Nm @ 500
Spindle Motor Max Rating1 20 hp 20 hp 20 hp Spindle Motor Max Rating1 30 hp 30 hp 30 hp 30 hp 30 hp 30 hp 30 hp
14.9 kW 14.9 kW 14.9 kW 22.4 kW 22.4 kW 22.4 kW 22.4 kW 22.4 kW 22.4 kW 22.4 kW
Speed 12,000 max rpm 12,000 max rpm 12,000 max rpm Speed 10,000 max rpm 10,000 max rpm 10,000 max rpm – – – –
Drive System Inline Inline Inline Drive System 2-Speed 2-Speed 2-Speed – – – –
Direct Drive Direct Drive Direct Drive Geared Head Geared Head Geared Head
Spindle (optional) Max Torque 75 ft-lb @ 2,100 75 ft-lb @ 2,100 75 ft-lb @ 2,100 Spindle (optional) Max Torque Standard 250 ft-lb @ 600 rpm 250 ft-lb @ 600 rpm 250 ft-lb @ 600 rpm – – – –
102 Nm @ 2100 102 Nm @ 2100 102 Nm @ 2100 339 Nm @ 600 rpm 339 Nm @ 600 rpm 339 Nm @ 600 rpm
Spindle Motor Max Rating1 30 hp 30 hp 30 hp Spindle Motor Max Rating1 30 hp 30 hp 30 hp – – – –
22.4 kW 22.4 kW 22.4 kW 22.4 kW 22.4 kW 22.4 kW
Axis Motors Max Thrust 2,400 lb 4,600 lb 4,600 lb Axis Motors Max Thrust x = 5,600 lb | 24 910 N x = 3,400 lb | 15 124 N x = 3,400 lb | 15 124 N x = 5,040 lb | 22 419 N x = 5,040 lb | 22 419 N x = 5,040 lb | 22 419 N x = 5,040 lb | 22 419 N
10 676 N 20 462 N 20 462 N y = 5,600 lb | 24 910 N y = 5,600 lb | 24 910 N y = 5,600 lb | 24 910 N y = 5,600 lb | 24 910 N y = 5,600 lb | 24 910 N y = 5,600 lb | 24 910 N y = 5,600 lb | 24 910 N
z = 8,400 lb | 37 365 N z = 8,400 lb | 37 365 N z = 8,400 lb | 37 365 N z = 8,400 lb | 37 365 N z = 8,400 lb | 37 365 N z = 8,400 lb | 37 365 N z = 8,400 lb | 37 365 N
Axis Motors Rapids 1,000 ipm 1,000 ipm 1,000 ipm
25.4 m/min 25.4 m/min 25.4 m/min Axis Motors Rapids x = 540 ipm | 13.7 m/min x = 540 ipm | 13.7 m/min x = 360 ipm | 9.1 m/min x = 500 ipm | 12.7 m/min x = 500 ipm | 12.7 m/min x = 500 ipm | 12.7 m/min x = 500 ipm | 12.7 m/min
y = 540 ipm | 13.7 m/min y = 540 ipm | 13.7 m/min y = 540 ipm | 13.7 m/min y = 500 ipm | 12.7 m/min y = 500 ipm | 12.7 m/min y = 500 ipm | 12.7 m/min y = 500 ipm | 12.7 m/min
Max Cutting 500 ipm 500 ipm 500 ipm z = 540 ipm | 13.7 m/min z = 540 ipm | 13.7 m/min z = 540 ipm | 13.7 m/min z = 710 ipm | 18.0 m/min z = 710 ipm | 18.0 m/min z = 710 ipm | 18.0 m/min z = 710 ipm | 18.0 m/min
12.7 m/min 12.7 m/min 12.7 m/min
Max Cutting 500 ipm 500 ipm 360 ipm 500 ipm 500 ipm 500 ipm 500 ipm
Capacity Standard | Optional 24+1 | 40+1 24+1 | 40+1, 70+12 40+1 | 70 +1 12.7 m/min 12.7 m/min 9.1 m/min 12.7 m/min 12.7 m/min 12.7 m/min 12.7 m/min
Tool Type / Taper CT 40 std | BT 40 opt CT 40 std | BT 40 opt CT 40 std | BT 40 opt Capacity Standard | Optional 30+1 | 50+1 30+1 | 50+1 30+1 | 50+1 38 | 60, 90, 120 38 | 60, 90, 120 38 | 60, 90, 120 38 | 60, 90, 120
Tool Changer Max Tool Diameter 3" | 6" 3" | 6" 3" | 6" Tool Type / Taper CT 50 std | BT 50 opt CT 50 std | BT 50 opt CT 50 std | BT 50 opt CT 50 std | BT 50 opt CT 50 std | BT 50 opt CT 50 std | BT 50 opt CT 50 std | BT 50 opt
full | adjacent empty 76 mm | 152 mm 76 mm | 152 mm 76 mm | 152 mm
Max Tool Diameter 4" | 10" 4" | 10" 4" | 10" 9.8" 9.8" 9.8" 9.8"
Tool to Tool 2.8 sec 2.1 sec2 1.6 sec. Tool Changer
full | adjacent empty 102 mm | 254 mm 102 mm | 254 mm 102 mm | 254 mm 250 mm 250 mm 250 mm 250 mm
Chip to Chip 4.5 sec 3.7 sec2 2.8 sec.
Tool to Tool 10.3 sec 10.3 sec 10.3 sec 4.9 sec 4.9 sec 4.9 sec 4.9 sec
Machine Weight 16,000 lb 20,000 lb 24,000 lb Chip to Chip 12.6 sec 12.6 sec 12.6 sec 15.8 sec 15.8 sec 15.8 sec 15.8 sec
7258 kg 9072 kg 10 886 kg
Coolant Capacity 55 gallon (208 liter) 80 gallon (303 liter) 80 gallon Machine Weight 31,000 lb 35,500 lb 39,900 lb 42,000 lb 43,000 lb 37,000 lb 37,000 lb
Miscellaneous 14 288 kg 16 103 kg 18 100 kg 19 051 kg 19 505 kg 16 783 kg 16 783 kg
Air Required 9 scfm @ 100 psi 9 scfm @ 100 psi 9 scfm @ 100 psi
255 lpm @ 6.9 bar 255 lpm @ 6.9 bar 255 lpm @ 6.9 bar Miscellaneous Coolant Capacity 80 gallon / 303 liter 80 gallon / 303 liter 80 gallon / 303 liter 80 gallon / 303 liter 80 gallon / 303 liter 80 gallon / 303 liter 80 gallon / 303 liter
Power Required (min) 200 - 250 VAC 200 - 250 VAC 200 - 250 VAC Air Required 4 scfm @ 100 psi 4 scfm @ 100 psi 4 scfm @ 100 psi 9 scfm @ 100 psi 9 scfm @ 100 psi 9 scfm @ 100 psi 9 scfm @ 100 psi
380 - 480 VAC 380 - 480 VAC 380 - 480 VAC 113 lpm @ 6.9 bar 113 lpm @ 6.9 bar 113 lpm @ 6.9 bar 255 lpm @ 6.9 bar 255 lpm @ 6.9 barr 255 lpm @ 6.9 bar 255 lpm @ 6.9 bar
Power Required (min) 200 - 250 VAC 200 - 250 VAC 200 - 250 VAC 200 - 250 VAC 200 - 250 VAC 200 - 250 VAC 200 - 250 VAC
380 - 480 VAC 380 - 480 VAC 380 - 480 VAC 380 - 480 VAC 380 - 480 VAC 380 - 480 VAC 380 - 480 VAC
1) 5-minute rating. 2) The EC-400PP comes standard with 70+1 tools. Change times are 1.6 sec (T-T) and 2.8 sec (C-C). 3) With optional built-in 4th axis, subtract 4" (100 mm). NOTE: FLA/kVA requirements determined by motor horsepower. Check with your Haas distributor for various requirements. Differing VAC/kVA options available.
4) Linear scales required to achieve stated accuracy. Please go to www.HaasCNC.com for more product details and information. Specifications subject to change without notice. Not responsible for misprints or typographical errors.
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Our network of dedicated Haas Factory Outlets provides local attention to detail, fully stocked service vans, and the training and backing of an international organization.
In total, more than $50,000,000 in spare parts are stocked at 160 locations worldwide. Local parts inventories are supported by overnight availability from main headquarters.
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