Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

YEONG CHIN MACHINERY

MACHINERY INDUSTRIES CO., LTD.


Headquarters : 888 Homu Road, Hsinchuang, Shengang, Taichung, Taiwan GENERAL TEL : 886-4-2562-3211 SERVICE TEL : 886-4-2561-2965
FAX : 886-4-2562-6479 FAX : 886-4-2561-2966
sales@
886-4-2562-8399
082010-E02-2000
Series
Advanced Double Column Vertical Machining Center

14001
認可登錄 認可登錄

5M1E003-00

14001
認可登錄 認可登錄

5M1E003-00
Superb Body Structure
■ One-piece Column
■ One-piece Base
ACCURACY
High Rigidity Guideways
■ Roller type guideways on X/Y axis
■ Horizontal and vertical support of the headstock FEM FEM
■ Direct drive motors on 3 axes reduce backlash and Finite Element Analysis Finite Element Analysis

ensure perfect axial accuracy

High Quality Work Table


■ The work table is precisely ground
before assembled to ensure DCV series
excellent machining results

DCV2012A
Z-axis is equipped with roller type guideway and 6 slider blocks
to enhance cutting rigidity and smooth movement during 3D
contouring operations

DCV2012B
Z-axis is equipped with box guideway reinforced through
induction hardening process, precision ground and FEM analysis
to offer superb cutting rigidity and short force flow

Built-in Motorized
kgf-m Ib-ft Spindle
4,500rpm (50#)
kW HP kgf-m lb-ft
20,000rpm (DCV2012A)
kW HP
kgf-m Ib-ft kgf-m Ib-ft 22 29.50
88.87 642.81 15 min.
18.68 135.12 4.67 33.78
DCV2012A
74.73 540.53
is equipped with15.15
30 min. YCM 109.58 made
7.41 53.60
3.79 27.41 built-in
3.25 23.51
30 min.
18.5 24.81
motorized
60.59 438.26
spindle delivering
cont.
15 min.
20,000rpm2.38 17.21
high speed.
15 min.
10 min. 16.1 (kW)
cont.
22 29.50 15 20.12
The ultra smooth movement achieves various
30 min. 30 min.
13.6 (kW)
13 17.73
18.5 24.81
machining results. cont. cont.
6.7 48.46 30 min. cont.
11 14.75
15 20.12
■ Patented circulated cooling system 4.91 35.51
cont.

29.62 214.25 11 14.75 7.5 10.06


■ Patented
19.04 137.72suppressing vibration design
a
15
min
16.01 115.80 .

■ Floating design of rear bearing


30
min
12.98 93.89 c
d .
f
9.52 68.86 b e cont.
g

■ Bearing with micro oil-air lubrication system


241 723 964 1,125 2,893 3,857 4,500rpm 0 0 2,180 4,400 6,000 9,000 20,000rpm
■ BBT40 with simultaneous taper and flange contact design Low Speed Low Speed
SPINDLE SPEED POWER High Speed TORQUE High Speed SPINDLE SPEED POWER TORQUE

1 6,000rpm (50#)
kgf-m Ib-ft kW HP
15 min.
66.65 482.09
with MXP-200i Control by FANUC
Advanced Double Column Vertical Machining Center

高性能永進發那科 MXP-200i 數位式控制系統


Advanced Double Column Vertical Machining Center

FEM FEM
Finite Element Analysis Finite Element Analysis

■ Horizontal and Vertical Support ■ Roller Type Guideway on ■ Hardened and Ground Box
of the Headstock Z-axis (DCV2012A) Guideway on Z-axis (DCV2012B)

2
YCM keeps building up the in-house ability and
seriously examines the workflow for upgrading DCV
series to the limit. DCV series is exactly the ultimate
double column vertical machining center combining
flawless accuracy, rigidity, and power.

4,500rpm
(6,000/10,000rpm)
MXP-200i

40T (60T)

Chip Enclosure

Dual Chip Augers

3
FEM FEM
Finite Element Analysis Finite Element Analysis
2.1L
1.1L
1.8L
1L
Z-axis travel Z-axis travel
762mm 30" (std.) 1,016mm 40" (opt.)

■ Hardened and Ground Box ■ Rigid Proportion of the Headstock ■ Horizontal and Vertical Support of
Guideway on Z-axis the Headstock

Force

Superb Body Structure Force


RAM
Force

■ One-piece Column
■ One-piece Base
■ Rigid proportion of the headstock
Saddle
Double Gibs Design
High Rigidity Guideways
■ X-axis is directly driven by gearbox offering
smooth axial response and high torque
NSV系列機種之三軸快速 壓送最高可
■ Roller type guideways on 達48m/min,軸向加速度最高1g*運動效能。
X/Y axis
Supported by 3 Roller
■ Y-axis is supported by 3 roller type
Type Guideways
guideways and 6 slider blocks to offer
ultimate cutting rigidity
■ Horizontal and vertical support
of the headstock
■ Hardened and ground box
guideway on Z-axis enlarges
the contact interface for high
machining stability

One-piece Column

Reinforced Body
Structure
Roller Type Guideway

One-piece Base
4
DCV series flawless accuracy, rigidity, and power are
suitable for diverse requirements from automative,
die & mold, energy and aerospace industries.
ACCURACY
YCM Self-developed STC PLUS
Spindle Thermal Compensation
Max. Tool Magazine
Achieves High Accuracy (opt.)
Capacity: 120T (opt.)

ACCURACY

Full Chip
Enclosure (opt.)

Front or Rear Chip


Conveyor

1 2

5
Superb Body Structure
■ Turcite-B design on Z-axis strengthens rigidity and damping capacity reducing
overhang and vibration problems
■ Extra wide column base with boots design prevents the headstock from leaning forward
■ Internal ribs structure design through FEM analysis delivers high rigidity and stability

Force Force

L1 L1

Reaction Reaction

L2 L2

L1=L2 L1<L2

Competitors YCM

High Rigidity Internal Ribs Structure Design

■1 40T
■2 60/120T (opt.)
■3 Arm Type ATC System; Prevents Tools
from Dropping; Tool to Tool: 3 Sec.

6
High Rigidity Guideways
■ Direct drive gearbox design on X-axis offers smooth axial response, high torque, and
low backlash
■ X-axis is equipped with 3 roller type guideways and numerous slider blocks for great
load capacity (3021B & 3025: 12 slider blocks / 4021B, 4025B & 4035B: 15 slider blocks)
■ 3 roller type guideways on Y-axis strongly support the headstock and saddle

■ 3 Roller Type Guideways

■ Direct Drive with Compact Epicyclic


Gear on X-axis
(DCV4025B & DCV4035B)

Hardened and Ground Box


Guideway on Z-axis

Extra Wide
Column Base with
Boots Design

One-piece Base
FEM FEM
7
Finite Element Analysis Finite Element Analysis
Advanced Double Column 5-axis Vertical Machining Center

Equipped with ROBOI, YCM-made high performance


universal milling head, DCV4035B-5AX is specialized
for applications demanding complex machining such as
aerospace, automotive, medical and energy industries.

Spindle Speed: 10,000rpm


Spindle Power: 46kW / 61.7HP
Roller Type Guideways Max. Torque: 242Nm

B/C axes Max. Rotary Speed


300°/sec.

3
Extra Wide
Column Base with
Boots Design
One-piece Base

8
5AX ROBOI Achieves Perfect 3D
Contouring Operations
■ High rigidity symmetrical fork type structure design minimizes
heat deformation during heavy cutting applications.
■ The main structure is made of superior nodular graphite cast iron.
■ High dynamic universal milling head, built-in motorized spindle
with HSK-A100 taper offers max. spindle speed 10,000rpm.
■ Coolant through spindle system: 20 bar.
■ Superb spindle coolant system.

STANDARD 10,000rpm
kgf-m Ib-ft kW HP

S6
24.77 179.16
S6-60%
46.0 61.69
21.41 154.86 cont.
41.0 54.98
cont.
40.0 53.64

5.10 24.14
4.69 24.14

1,820 4,960 8,000 10,000 rpm


Low Speed Low Speed
SPINDLE SPEED (rpm) POWER High Speed TORQUE High Speed

ACCURACY
Standard Sta
High Rigidity B/C Axis Tolerances
ISO 10791-4 JIS B 6338
Tolerances

■ Direct drive motor design delivers high torque, low Axial Travel Full Length - Axial Travel
Positioning A 0.015mm 0.00059” 0.010/300mm 0.00039”/11.81” Positioning A
backlash and perfect clamping capacity. Repeatability R 0.010mm 0.00039” ±0.003mm ±0.00012” Repeatability

■ HEIDENHAIN encoder enhances the cutting accuracy.


VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
All values shown above are measured for the machine in good air-conditioned environments.
VDI/DGQ3441 is eq
All values shown abo

■ Disc type hydraulic clamping device.


■ Rotary joint design prevents the damage on the ACCURACY
hydraulic tubes caused during rotation. Standard 110° 110° Sta
ISO 10791-4 JIS B 6338
Tolerances Tolerances
■ Double direction roller bearings for

300°/
Axial Travel Full Length - Axial Travel
perfect cutting rigidity. Positioning A 0.025mm 0.00098” 0.010/300mm 0.00039”/11.81” Positioning A
Repeatability R 0.020mm 0.00079” ±0.003mm ±0.00012” Repeatability
■ Superb spindle coolant system. ■ ±110° Swivel Angle (B-axis)
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R. VDI/DGQ3441 is eq
■ ±360° Rotary Angle (C-axis)
All values shown above are measured for the machine in good air-conditioned environments. All values shown abo

4035B-5AX (B/C axes) ACCURACY


Standard
ISO 10791-4
Tolerances
Axial Travel Full Length
Positioning A 20”
Repeatability R 15”
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
All values shown above are measured for the machine in good air-conditioned environments.

9
Superb Body Structure & X/Y/Z Guideways Designs
■ Massive MEEHANITE® casting through FEM analysis offers exceptional damping capacity.
■ Direct drive gearbox design on X/Y/Z axis offers smooth axial response, high torque,
and low backlash.
■ Extra wide column base with boots design.
■ Equipped with roller type guideways and numerous slider blocks for
great load capacity and cutting rigidity.

HEIDENHAIN Control
■ 5-axis simultaneous control by HEIDENHAIN iTNC530 increases
efficiency, tool life, and cutting accuracy.
■ Tool center point management [TCPM], dynamic collision,
monitoring [DCM] and DFX converter (opt.).
■ Program memory hard disk with 26GB.
■ smarT.NC.
■ HEIDENHAIN iTNC530

Max. Tool Magazine


Capacity: 120T (opt.)

Chip Enclosure

Dual Chip Augers

10
ACCURACY
DCV series is assembled through serious quality control
process to ensure high dynamic accuracy during
contouring operations.

POSITIONING ACCURACY 614mm x 454mm

A -1.4µm/613.9986mm
A
B +4.8µm/454.0048mm
C -4.4µm/613.9956mm
D -2.8µm/453.9972mm D
B

C
Test Model: DCV3016B

2012A/2012B ACCURACY 3016B/3021B/3025B ACCURACY


Standard Standard
ISO 10791-4 JIS B 6338 ISO 10791-4 JIS B 6338
Tolerances Tolerances
Axial Travel Full Length - Axial Travel Full Length -
Positioning A 0.015mm 0.00059” 0.010/300mm 0.00039”/11.81” Positioning A 0.020mm 0.00079” 0.010/300mm 0.00039”/11.81”
Repeatability R 0.010mm 0.00039” ±0.003mm ±0.00012” Repeatability R 0.015mm 0.00059” ±0.003mm ±0.00012”
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R. VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
All values shown above are measured for the machine in good air-conditioned environments. All values shown above are measured for the machine in good air-conditioned environments.

4016B/4021B/4025B ACCURACY 4035B/4035B-5AX ACCURACY


Standard Standard
ISO 10791-4 JIS B 6338 ISO 10791-4 JIS B 6338
Tolerances Tolerances
Axial Travel Full Length - Axial Travel Full Length -
Positioning A 0.025mm 0.00098” 0.010/300mm 0.00039”/11.81” Positioning A 0.025mm 0.00098” 0.010/300mm 0.00039”/11.81”
Repeatability R 0.020mm 0.00079” ±0.003mm ±0.00012” Repeatability R 0.020mm 0.00079” ±0.003mm ±0.00012”
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R. VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
All values shown above are measured for the machine in good air-conditioned environments. All values shown above are measured for the machine in good air-conditioned environments.

The test data in this brochure is provided as an example under specific guidelines. Results may be different due to variation in machine settings
or environmental conditions during machining and measuring.

ACCURACY
11 Standard
ISO 10791-4
Tolerances
Axial Travel Full Length
Cutting Tests BT50/4,500rpm

FACE MILLING S45C Steel FACE MILLING S45C Steel


Material Removal Rate Material Removal Rate

1,000 cc/min.
450 cc/min.
Tool ø160mm x 10T Tool ø160mm x 10T
Spindle Speed 375rpm Spindle Speed 300rpm
Feedrate 1,600mm/min. Feedrate 400mm/min.
Width of Cut 125mm Width of Cut 125mm
Depth of Cut 5mm Depth of Cut 9mm
Spindle Load 144% Spindle Load 75%

TAPPING S45C Steel DRILLING S45C Steel


TAP Material Removal Rate

M48 135 cc/min.

Tool M48 x 5P Tool ø59mm (Fast Drilling)


Spindle Speed 45rpm Spindle Speed 590rpm
Feedrate 225mm/min. Feedrate 110mm/min.
Spindle Load 72% Spindle Load 148%

TAPPING AL Aluminum
TAP

0# Tool 0#80UNF
Spindle Speed 1,200rpm
Feedrate 381mm/min.
Tooth Pitch 0.3175mm

Note: The above data is for reference only. All the cutting tests are designed to demonstrate maximum machining capabilities without preserving tool life.

User-friendly Design Model: DCV3016B


1,528mm 60”

478mm
880mm 18”
34”

12
dle
Spin
0rpm
4,50

89kgf-m
Torque

DCV Max. Torque at Low Speed 644 lb-ft


■ 4,500rpm Spindle
4,500rpm (50#)
With Hi-lo Gear Transmission kgf-m Ib-ft kW HP
kgf-m Ib-ft kgf-m Ib-ft
88.87 642.81
Spindle Motor Torque Chart
15 min.

4,500rpm spindle speed is standard with 2-step 18.68 135.12


15.15 109.58
4.67
3.79
33.78
27.41
30 min.
74.73 540.53 7.41 53.60 3.25 23.51
gear transmission. The spindle incorporates 2.38 17.21
60.59 438.26
cont.
15 min. 15 min.
roller type spindle bearings for extremely high 30 min.
22 29.50
30 min.
18.5 24.81
cutting rigidity. The 2-step gear transmission cont. cont.
15 20.12
provides 88.87kgf-m torque output at 241rpm
29.62 214.25 11 14.75
ideal for machining hard material. 19.04 137.72
a
15
min
16.01 115.80 30
.
min
12.98 93.89 .
c
d
f
9.52 68.86 b
cont. e g

■ 6,000rpm Spindle
241 723 964 1,125 2,893 3,857 4,500rpm
Low Speed Low Speed
SPINDLE SPEED POWER High Speed TORQUE High Speed

With Hi-lo Gear Transmission


6,000rpm (50#)
6,000rpm spindle is available for diverse kgf-m Ib-ft kW HP

requirements. The design of 2-step gear


Spindle Motor Torque Chart

15 min.
66.65 482.09 15 min. 15 min.
22 29.50
transmission is complimented with a powerful 56.05 405.42
30 min.

30 min. 30 min.
18.5 24.81
AC digital spindle motor and ceramic roller 45.44 328.67
cont.

cont. cont.

type bearings. The 6,000rpm spindle is capable 15 20.12

kgf-m Ib-ft kgf-m Ib-ft


of reaching up to 22kW and 66.65kgf-m torque 14.01 101.34
11.36 82.17
3.50
2.84
25.32
20.54
11 14.75

22.22 160.72
output at 321rpm. DCV series can easily 5.55 40.14 2.43
1.79
17.58
12.95
a
14.28 103.29
achieve 1,000 cc/min. chip removal rate and
15
min
12.01 86.87 30 m
.
in.
9.74 70.45 b cont
. c d f
e
promote productivity. 7.14 51.64 g

321 964 1,286 1,500 3,857 5,143 6,000rpm


Low Speed Low Speed
SPINDLE SPEED POWER High Speed TORQUE High Speed

■ 10,000rpm Spindle 10,000rpm (50#)


Isolated Direct Drive Design kgf-m Ib-ft kW HP

30 min.

10,000rpm IDD spindle is optional to be 22 29.50


Spindle Motor Torque Chart

36.04 260.68
equipped with DCV series. Driven by 22kW
30 min.
cont. cont. 18.5 24.81
cont.
29.22 211.35
dual step AC digital spindle motor, the spindle 15 20.12

is able to reach max. 36.04kgf-m torque output 10.71 77.47


30 min.

9.01 65.17
at 500rpm. Unique IDD design offers low 7.31 52.87
cont.

spindle vibration and optimal heat isolation cont.


30 min.
2.14 15.48 5 6.71
that results in excellent accuracy after long- 1.80 13.02

term operation. 500 1,600 2,000 10,000rpm


Low Speed Low Speed
SPINDLE SPEED POWER High Speed TORQUE High Speed

13
TOOL SHANK Unit: mm inch

BBT40 BT50 23.2 0.91”


25 Ball Diameter

ø69.85 2.75”
0.98” ø10 ø0.39” 15 0.59”
7 0.28”
M16 x 2P

M24 x 3P

ø75.679 ø2.98”
ø44.45 ø1.75”

ø53 ø2.09”
ø63 ø2.48”

ø85 ø3.35”
ø100 ø3.94”
1.01”
25.7
Taper 7/24 Taper 7/24
60°
85 3.35”
3 0.12” 35 1.38” 40 1.57”

ø0.67”
45 1.77”

ø17
65.4 2.57” 16.6 5
0.65” 3 28 1.10” 101.8 4.01” 38 1.5” 8 0.31” 0.2” 24 3 0.12”

M16 x 2P

ø17 ø0.67”
0.13” ø0.9”
0.94”
ø23

0.98”
139.8 5.5”

ø25
ø10 ø0.39”

45°

ø23 ø0.91”
30°

ø38 ø1.5”
ø0.59”
ø15

60°

ø0.79”
45°

M24 x 3P
ø20
35 1.38” 5 4 8
0.19” 0.16” 0.31”
60 2.36” 5 10 0.39”
5 0.20” 35
MAS-P40T-1 0.20” 1.38”

MAS-P50T-1
CAT40 Min.35 1.38” CAT50 12 0.47”
7 0.28”
19.05
0.75” ø7 Ball Diameter 3.84 0.15”
3.18
5/8"-11UNC

ø0.28”
0.13”
25.4-8UNC
Max. ø45 ø1.77”
ø44.45 ø1.75”

ø98.43 ø3.88”
ø91.29 ø3.6”
ø56.36 ø2.22”

ø72.32 ø2.85”
ø63.5 ø2.50”

ø0.98”
ø1.57”
ø40.1

60°
ø25

Taper 7/24
85 3.35”
60°
25.15 0.99” 45 1.77” 40 1.57”
68.25 11.1
3.18 0.13” 15.88 0.63” 8 0.31” 5 0.2” 24 0.94” 3 0.12”

ø17 ø0.67”
2.69” 0.44”
3.15 0.12”

0.98”
ø25
101.6 4” 45°
120.65 4.75” ø23 ø0.91”

ø1.5”
ø38
60°

ø0.79”
ø20
5/8"-11UNC

32.15 1.27” 5.5 8 25.4-8UNC


0.22” 0.31” 10 0.39”
53.9 2.12” 5 5 35.2
0.2” 0.2” 1.38”
RK31114 RK31118

DIN69871 (#40) Min.35 1.38” DIN69871 (#50)


19.1 11.1 0.44”
0.75” 6.5 0.26”
3.2
0.13” ø7 Ball Diameter
3.75 0.15”
ø0.28”
M16 x 2P

M24 x 3P
ø91.25 3.59”
ø97.5 3.84”
Max. ø50 ø1.97”
ø44.45 ø1.75”

ø56.25 ø2.21”

ø63.55 ø2.5”

ø72.3 ø2.85”

ø69.85
ø1.57”

ø2.76”
ø0.98”

60°
ø40.1

ø25

85 3.35”
45 1.77” 40 1.57”
Taper 7/24
60° 5
8 0.20” 24 3 0.12”
ø17 ø0.67”

3.2 0.13” 15.9 0.63”


0.31” 0.94”
ø0.67”

0.98”

68.4 2.69” 11.1 101.75 4.01” 19.1 0.75”


ø17

ø25
M16 x 2P

0.44” 25 45°
ø23 ø0.91”

120.85 4.76”
ø38 ø1.5”

0.98”
60°
ø0.79”
ø20

M24 x 3P

8
0.31”
10 0.39”
32 1.26” 5 4
0.2” 0.16” 5 35
54 2.13” 0.20” 1.38”

PY030364
Pull Stud (Special)
HSK-A100
Taper 1/10

ø100 ø3.94”

14
DIMENSIONS 600 5,450 214.6”
Unit: mm inch
600 23.6”
23.6”

DCV2012A/B
600 5,450 214.6” 600 23.6”
23.6”

25.4”
645
25.4”
645
A B C D
DCV2012A 3,112 122.5" 3,085 121.5" 3,471 136.7" 3,607 142.01"
DCV2012B 3,513 138.3" 3,487 137.3" 3,873 152.48" 4,009 157.8"

DCV3016B/DCV4016B
800 800
31.5” 31.5”

800 800
31.5” 31.5”

4,010 157.9”

4,656 183.3”
4,010 157.9”

4,656 183.3”
25.4”
646
442
17.4”

25.4”
Standard (250mm Raised Column/Z-axis Travel 1,016mm)

646
442
A B C D E F 17.4”

3,523 (3,773) 3,914 (4,164/4,483) 4,162 (4,412/4,845)


DCV3016B 9,730 383.1" 8,129 320.04" 8,485 334.1"
138.7" (148.5") 154.1" (163.9/176.5") 163.9" (173.7/190.8")

3,523 (3,773) 3,914 (4,164/4,483) 4,162 (4,412/4,845)


DCV4016B 11,730 461.8" 10,129 398.8" 10,485 412.8"
138.7" (148.5") 154.1" (163.9/176.5") 163.9" (173.7/190.8")

TABLE SIZE T-SLOTS


150 150 150 150 150 150 150 150 150 150

22 1,310
1,308
51.5” 0.87” 51.6”
CUNAF
)ekarb htiw(Bi0051/03C

1.02”
26

1,308 1,310
1.77”

51.5” 51.6”
45
CUNAF
)ekarb htiw(Bi0051/03C

0.71”
18

39
5.9”

1.54”
24.5”
622

A B
24.5”
622

DCV2012A/B 2,000 78.7" 1,100 43.3"


DCV3016B 3,260 128.4" 1,500 59.1"
DCV4016B 4,260 167.7" 1,500 59.1"

TABLE SIZE T-SLOTS


15
00 200 200

28
1.10”
DIMENSIONS Unit: mm inch

DCV3021B/DCV4021B/DCV3025B/DCV4025B/DCV4035B

1,308 1,310
51.5” 51.6”
CUNAF
)ekarb htiw(Bi0051/03C

24.5”
622
Standard (250mm Raised Column/Z-axis Travel 1,016mm)
A B C D E F
TABLE SIZE T-SLOTS
3,678 (3,928/4,178)
4,069 (4,319/4,709) 4,324 (4,517/5,011)
DCV3021B 7,945 312.8" 4,868 191.7" 5,015 197.4" 144.8" (154.7/164.5")
160.2" (170.04/185.4") 170.2" (177.8/197.3")
150 150 150 150 150 150 150 150 150 150

22
0.87”

3,678 (3,928/4,178) 4,069 (4,319/4,709) 4,324 (4,517/5,011)


DCV4021B 9,945 391.5" 4,868 191.7" 5,015 197.4"

1.02”
144.8" (154.7/164.5") 160.2" (170.04/185.4") 170.2" (177.8/197.3")

26

1.77”
45
0.71”
18
3,678 (3,928/4,178) 4,069 (4,319/4,709) 4,324 (4,517/5,011)
DCV3025B 7,945 312.8" 5,154 202.9" 5,379 211.8"
144.8" (154.7/164.5") 160.2" (170.04/185.4") 170.2" (177.8/197.3")
39
5.9”

1.54”
3,678 (3,928/4,178) 4,069 (4,319/4,709) 4,324 (4,517/5,011)
DCV4025B 9,945 391.5" 5,154 202.9" 5,379 211.8"
144.8" (154.7/164.5") 160.2" (170.04/185.4") 170.2" (177.8/197.3")

3,778 (4,028/4,278) 4,169 (4,419/4,809) 4,424 (4,617/5,111)


DCV4035B 9,945 391.5" 6,154 242.3" 6,379 251.1"
148.7 (158.6/168.4") 164.1" (173.98/189.3") 174.2" (181.8/201.2")

TABLE SIZE T-SLOTS


200 200 200 200 200 200 200200 200 200

28
1.10”
1.10”
28

1.93”
49
0.79”
20

46
7.9”

1.81”

A B
DCV3021B 3,100 122.05" 2,000 78.7"
DCV4021B 4,100 161.4" 2,000 78.7"
DCV3025B 3,100 122.05" 2,400 94.5"
DCV4025B 4,100 161.4" 2,400 94.5"
TABLE SIZE T-SLOTS
DCV4035B 4,100 161.4" 3,000 118.1"
200 200 200 200200 200 200

28
1.10”

16
1.10”
2,400 94.5"

28

1.93”
49
0.79”
20
9,950 391.73”
DCV4035B-5AX

7,023 276.5” 152 5.98”

TABLE SIZE
TABLE SIZE
TABLE SIZE

1,420 55.91”
750 6,222 244.96”
29.53”
DIMENSIONS

1,420 55.91”

4,100 161.4"
9,950 391.73”

200 200 200 200 200 200 200200 200 200 200 200 200 200 200 200 200200 200 200 150 150 150 150 150 150 150 150 150 150
7.9” 7.9” 5.9”
2,400 94.5"

4,955 195.08”

5,487 216.02”

46
46

28
28
22

39

1.81”
1.81”
1,420 55.91”

1.10”
1.10”
1.54”
0.87”

5,947 234.13”
750 6,222 244.96”

T-SLOTS
T-SLOTS
T-SLOTS

29.53”

20 28 20 28 18 26
0.79” 1.10” 0.79” 1.10” 0.71” 1.02”

49 49 45
1.93” 1.93” 1.77”
Unit: mm inch

17
ACCESSORIES
● Standard ○ Optional — None

2012A 2012B 3016B 4016B 3021B 4021B 3025B 4025B 4035B 4035B-5AX
Tool Kit ● ● ● ● ● ● ● ● ● ●

Work Lamp ● ● ● ● ● ● ● ● ● ●

Pilot Lamp ● ● ● ● ● ● ● ● ● ●

Coolant Equipment System ● ● ● ● ● ● ● ● ● ●

Spindle Air Blast ● ● ● ● ● ● ● ● ● ●

Cutting Air Blast ● ● ● ● ● ● ● ● ● ●

Leveling Blocks and Foundation Bolts ● ● ● ● ● ● ● ● ● ●

Foundation Bolts ● ● ● ● ● ● ● ● ● ●

Central Lubrication System ● ● ● ● ● ● ● ● ● ●

A/C. Cooler for Electrical Cabinet ● ● ● ● ● ● ● ● ● ●

Full Chip Enclosure ● ○ ○ ○ ○ ○ ○ ○ ○ ○

Chip Enclosure — ● ● ● ● ● ● ● ● ●

Workpiece Measurement System ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Auto Tool Length Measurement


○ ○ ○ ○ ○ ○ ○ ○ ○ ○
System
4th Axis Rotary Table ○ ○ ○ ○ ○ ○ ○ ○ ○ —

Chip Conveyor ● ● ● ● ● ● ● ● ● ●

Dual Chip Augers ● ● ● ● ● ● ● ● ● ●

Mechanical, Electrical &


● ● ● ● ● ● ● ● ● ●
Operating Manuals
Optical Scale ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Oil-mist Coolant System ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Coolant Through Spindle System ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Spindle & Gearbox Coolant System ● ● ● ● ● ● ● ● ● ●

Hi-lo Gearbox — — ● ● ● ● ● ● ● ●

Oil Skimmer ● ● ● ● ● ● ● ● ● ●

Oil Hole Holder Function ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Heavy Duty Coolant Pump ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Unclamp Pedal ● ● ● ● ● ● ● ● ● ●

Air Gun ● ● ● ● ● ● ● ● ● ●

CNC Control: MXP-200i ● ● — — ● ● ● ● ● —

CNC Control: MXP-200FB — — ● ● ○ ○ ○ ○ ○ —

CNC Control: MXP-200FC — — ○ ○ ○ ○ ○ ○ ○ —

CNC Control:
○ ○ ○ ○ ○ ○ ○ ○ ○ ●
HEIDENHAIN iTNC-530
30°Milling Head/2,000rpm — — ○ ○ ○ ○ ○ ○ ○ —

90°Milling Head/2,000rpm — — ○ ○ ○ ○ ○ ○ ○ —

Extension 90° Milling Head/2,000rpm — — ○ ○ ○ ○ ○ ○ ○ —

Universal Milling Head/2,000rpm — — ○ ○ ○ ○ ○ ○ ○ —

250mm Raised Column — — ○ ○ ○ ○ ○ ○ ● ●

Z-axis Travel 1,016mm — — ○ ○ ○ ○ ○ ○ ● ●

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications
shown above are just for reference.

18
SPECIFICATIONS
2012A 2012B 3016B 4016B
SPINDLE
Spindle Speed (opt.) 100~20,000rpm 100~10,000rpm 45~4,500rpm (6,000/10,000rpm)
Spindle Power (max.) 22kW 29.5HP
Spindle Taper BBT40 BT50
TRAVEL
X-axis Travel 2,000mm 78.74" 3,060mm 120.47" 4,065mm 160.04"
Y-axis Travel 1,200mm 47.24" 1,600mm 62.99"
Z-axis Travel (opt.) 600mm 23.62" 762mm 30" 762mm (1,016mm) 30" (40")
Distance Between Spindle Nose 200~962mm 7.87~37.87"
100~700mm 200~962mm
(250mm Raised Column: 450~1,212mm 17.72~47.72"/
& Table Top 3.94~27.56" 7.87~37.87"
Z-axis Travel 1,016mm: 200~1,216mm 7.87~47.87")
Distance Between Columns 1,340mm 52.76" 1,820mm 71.65"
TABLE
3,260 x 1,500mm 4,260 x 1,500mm
Table Size 2,000 x 1,100mm 78.74" x 43.31"
128.35" x 59.06" 167.72" x 59.06"
9 x 22mm x 150mm
No. T-slots x Size x Pitch 7 x 22mm x 150mm 7 x 0.87" x 5.91"
9 x 0.87" x 5.91"
Max. Load on Table 4,000kg 8,818 lb 10,000kg 22,046 lb 12,000kg 26,455 lb
FEEDRATE
24/24/15 m/min. 20/20/15 m/min. 15/15/15 m/min. 12/15/15 m/min.
Rapid Feedrate (X/Y/Z) 945/945/591ipm 787/787/591ipm 591/591/591ipm 472/591/591ipm
1~10,000mm/min.
Cutting Feedrate 0.04~394ipm
ATC
Tool Magazine Capacity (opt.) 24T (30T) 32T (40T) 40T (60T)
Max. Tool Weight 6kg 13.23 lb 20kg 44.09 lb
Max. Tool Dimensions (W/O ø76 x 250mm (ø100 x 250mm) ø125 x 350mm (ø240 x 350mm)
Adjacent Tool) ø2.99 x 9.84" (ø3.94 x 9.84") ø4.92 x 13.78" (ø9.45 x 13.78")
Tool Changer Method Arm Type
Tool Selection Method Random
GENERAL
Pneumatic Supplier 5.5kg/cm2 78.2psi
Power Consumption
46kVA (45kVA) 50kVA (65kVA)
(Transformer)
Machine Weight 16,000kg 35,274 lb 21,000kg 46,297 lb 33,000kg 72,752 lb 38,000kg 83,775 lb
Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications shown
above are just for reference.

Linear Encoder Auto Tool Length Measurement System


■ HEIDENHAIN linear encoders are available on 3 axes ■ BLUM Z-3D tool length &
radius measurement
■ With the absolute measuring method, the position
value is available from the encoder immediately ■ Universal and economic
upon switch-on solution for fast tool setting
and breakage control
■ The absolute position information is read from
the scale graduation, which is formed from a serial
absolute code structure

Laser Measuring System Workpiece Measurement System


■ BLUM non-contact precise tool ■ BLUM TC50 multidirectional
setting and breakage control touch probe
■ The integrated electronic system ■ Allows fast, precise, and
checks each individual cutting automatic calculation of
edge at full speed workpiece position and
dimensions

19
SPECIFICATIONS
3021B 4021B 3025B 4025B 4035B 4035B-5AX
SPINDLE
Spindle Speed (opt.) 45~4,500rpm (6,000/10,000rpm) 10,000rpm
Spindle Power (max.) 22kW 29.5HP 46kW 61.7HP
Spindle Taper BT50 HSK A100
TRAVEL
X-axis Travel 3,060mm 120.47" 4,065mm 160.04" 3,060mm 120.47" 4,065mm 160.04"
Y-axis Travel 2,100mm 82.68" 2,500mm 98.43" 3,500mm 137.8"
Z-axis Travel (opt.) 762mm (1,016mm) 30" (40") 1,016mm 40"
Distance Between Spindle 200~962mm 7.87~37.87"
200~1,216mm 20~1,036mm
(250mm Raised Column: 450~1,212mm 17.72~47.72"/
Nose & Table Top 7.87~47.87" 0.79~40.8"
Z-axis Travel 1,016mm: 200~1,216mm 7.87~47.87")
Distance Between Columns 2,320mm 91.34" 2,720mm 107.09" 3,600mm 141.73" 3,100mm 122.1"
TABLE
3,100 x 2,000mm 4,100 x 2,000mm 3,100 x 2,400mm 4,100 x 2,400mm 4,100 x 3,000mm 4,100 x 2,400mm
Table Size 122.1 x 78.7" 161.4 x 78.7" 122.1 x 94.5" 161.4 x 94.5" 161.4 x 118.1" 161.4 x 94.49"
9 x 28mm x 200mm 11 x 28mm x 200mm 15 x 28mm x 200mm 11 x 28mm x 200mm
No. T-slots x Size x Pitch 9 x 1.1" x 7.87" 11 x 1.1" x 7.87" 15 x 1.1" x 7.87" 11 x 1.1" x 7.87"
Max. Load on Table 15,000kg 33,069 lb 20,000kg 44,092 lb 15,000kg 33,069 lb 20,000kg 44,092 lb 22,000kg 48,501 lb 20,000kg 44,092 lb
FEEDRATE
15/15/15 m/min. 12/15/15 m/min. 15/15/15 m/min. 12/15/15 m/min. 20/20/15 m/min.
Rapid Feedrate (X/Y/Z) 591/591/591ipm 472/591/591ipm 591/591/591ipm 472/591/591ipm 787/787/591ipm
15/15/10 m/min.
Cutting Feedrate 1~10,000mm/min. 0.04~394ipm
591/591/394ipm
ATC
Tool Magazine Capacity (opt.) 40T (60/120T)
Max. Tool Weight 20kg 44.1 lb 13kg 28.7 lb
Max. Tool Dimensions (W/O ø125 x 350mm (ø240 x 350mm)
Adjacent Tool) ø4.92 x 13.78" (ø9.45 x 13.78")
Tool Changer Method Arm Type
Tool Selection Method Random
GENERAL
Pneumatic Supplier 5.5kg/cm2 78.2psi
Power Consumption
60kVA (65kVA) 120kVA
(Transformer)
Machine Weight 43,000kg 94,798 lb 47,000kg 103,616 lb 45,000kg 99,207 lb 49,000kg 108,025 lb 55,000kg 121,253 lb 58,000kg 127,867 lb
Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications
shown above are just for reference.

Universal Milling Head (Manual) 90° Milling Head (Manual)

90° Milling Head (C-axis Auto Indexing Angle: 5° ) Extension 90° Milling Head (Manual)

20
CONTROL
by

High performance AC digital servo & spindle drives


High responsive vector drives technology for high accuracy machining
Powerful servo motors with super precision absolute positioning encoders
High resolution 10.4”color LCD display with dynamic graphic display
Manual guide i conversational function greatly reduces programming and setup time
Built-in AI NANO CC and high-speed JERK function
High speed rigid tapping, helical interpolation, custom macro B, and tool path graphics
Large program capacity with 1,280 meters of memory
Full alphanumeric keyboard allows easy program editing
PCMCIA slot for easy file transfer and memory expansion
RS-232C interface ready for fast program transfer
Combined uses of many high performance microprocessors, high speed memory
and the adoption of Multi-CPU system for super high speed control processing
The most reliable CNC control, with the failure rate of under 0.01 per month

G-menu Function Calculator Function


User-friendly G-menu function Convenient calculator
provides multiple machining function provides fast
cycles that greatly simplifies calculation and setting
programming steps of workpiece offsets

Easy Shop-floor Programming Counter Function


Manual Guide i Allows user to easily keep
Easy to use conversational track on number of
software offers convenience workpieces with:
of part programming right on Main Counter
the shop-floor with 3D Periodical Counter
graphical display and full Daily Counter
simulation function Over Cycle Alarm

Intelligent Tool Data High Performance Machining


Management Mode: M300
Comprehensive tool data High performance mode with
management function allows 5 settings that allows user to
operators to conveniently monitor select for the best machining
and efficiently manages all results
position in tool magazine

Pop-up Alarm Display Intelligent Maintenance


Detailed troubleshooting Reminder
procedures are automatically Pre-set maintenance
displayed when machine alarm schedules are programmed
occurs that allows users to to remind operators to
quickly restore machine status inspect periodically and
to minimize downtime to prolong machine life

Automatic Tool Length Manual Tool Length


Measurement Measurement
Pre-set macros and graphical Easy setup of tool length
procedure are provided for measurement provides
operation of automatic tool convenient setting
length measurement function of tool offsets data from
one tool to the other
OPERATION
Software enhancement exclusively from YCM

Multi-function Display
Easily select multiple windows from the following list of display for your
monitoring needs.

G-code Status Feedrate Parts Count Controller Running Hours


M-code Status Tool Data Machining Hours Spindle Load
Spindle Status Work Coordination Date and Time Function Display

High Speed Machining Mode: M400

+25%
Artificially intelligent machining function that is
developed from accumulation of all YCM knowledge
and experience on high speed to achieve the fastest
cycle time with best machining results.
Machining efficiency improved by 25% without
Efficiency increased by
sacrificing machining accuracy.

Wireless Message Notification (opt.)


Integrating GSM communication and CNC technology, YCM developed the
WMN system for wireless notification of machine and work status report.

YCM
M
YC IECE
P
RK S:
WO ATU TE
ST PLE

WORKPIECE
M
CO

STATUS:
COMPLETE

A remote monitoring system

i-Direct, the latest YCM software enhancement


innovation is designed for remote monitoring of
factory production line. Its powerful features include User account administration Individual machine status display
reporting back complete machine operation status,
record, history and data analysis. As soon as the
system gets an alarm signal, instant messages will
be sent thru e-mail or SMS (can input 3 sets of cell
phone numbers).

System Chart

Report Internet E-mail SMS


Machine model, number, e-mail, Complete production, standby
domain Policy SMS and IP setup and down time record

Data Program Alarm Parameter

Overall machines status display Production data graphical analysis

You might also like