PSVM FPSO

HAFIZ MUHAMMAD ATIF

Module: Problem Solving
Course: MSc Asset Integrity Management
Robert Gordon University, UK
Flixborough 1974

Piper Alpha 1988

Deep-water Horizon 2006

Grangemouth 1987
 Incompetency
 Inappropriate Design
 No Identification of Barriers
 Absence of Process and Safety Management
 Absence of Integrity Management Strategy
 Absence of MOC process
 Operation outside the limits
 Absence of Reporting, Communication and Information Management
 Asset Management
Systematic and Synchronized activities through which
organizations manage their assets optimal and sustainable over
their life cycle to accomplish organizations strategic plans

Asset Integrity Management

To manage the integrity over the life cycle of an asset.

Asset Integrity
Ability of an asset to perform its function effectively and
efficiently though protection the health, safety and
environment.
 PRINCIPLES AND ATTRIBUTES OF ASSET MANAGEMENT
Attributes Description
HOLISTIC Emphasizing the functional relation
among all departments of organization
SYSTEMATIC characterized the asset management in
an organized, consistent and planned
manner
SYSTEMIC Affecting the whole system rather than
optimizing individual asset separately
RISK – BASED: Prioritize the assets with respect to risk
(health and safety, environment and cost)
SUSTAINABLE Capable of being maintained over the life
cycle without Loss of containment
OPTIMAL Best value of asset under limits of
performance, cost and risk with relative
to other assets
INTEGRATED Interlinking of above attributes to
achieve successful Asset Management
KEY ELEMENTS OF ASSET INTEGRITY MANAGEMENT

Integrity Management System as per DNV RP 116

PHASES AND STAGES OF ASSET INTEGRITY MANAGEMENT
There are three phases of integrity management
1. Design Integrity
2. Technical Integrity
3. Maintain Integrity

There are six stages of integrity management

1. Design
2. Procurement/Construction/Manufacturing /
Installation / Hook – up
3. Commissioning
4. Operation
5. Modification
6. Decommissioning

Integrity Management is a function of Entire Life Cycle

Concept Hook – up
Procurement /
Selection / Installation/ Operation Modification Decommissioning
Manufacturing / Construction
Design Commissioning

Design Technical Integrity Maintain Integrity

Integrity
 DESIGN INTEGRITY

ESTABBLISHMENT OF PILLARS TO AVOID

MAJOR ACCIDENT HAZARDS
Poor material selection, Inadequate Competency, Absence of Safety Studies are the key factors for
Major Accident Hazards and cause threat to Health, Safety and Environment. These can be avoid to
invest money in the design stage to established an Asset Management System which ensures the
facility will be capable to handle any major accident hazard which will not only protect the health
and safety of the personnel's but also control environment and business risk over the life cycle of an
asset. Key documentation are necessary to established the integrity are:.
 Material Selection (ISO 15156; NORSOK D-001; EEMUA 194, Group Practices etc.)
 Corrosion Prediction for their asset life (Multicorp, ECE, Casandra etc.)
 Risk Management (Risk Assessment, Risk Management, Risk Acceptance and
Risk Communication)
 Conducting HAZOP, PHA, PSM, LOPA, SIMOPS
 Developing Safety Case (To make sure facility is enough capacity to handle
Major Accident Hazard)
 Identification of SCEs (Safety Critical Elements), BCEs (Business Critical
Elements) and ICE (Integrity Critical Elements)
 Integrity Management Strategy (Topside, Controls & Umbilical, Subsea
Equipment, Pipelines, Riser, Corrosion, Flow Assurance, follow up with Integrity
Management Plan)
 Robust MOC process

 



 TECHNICAL INTEGRITY

ESTABBLISHMENT OF PILLARS TO AVOID

MAJOR ACCIDENT HAZARDS

Incompetency, poor methods of manufacturing and installations, lack of communication for

anomalies among the engineering departments and avoidance of third party verification are the
high probable factors for damages at the infant stage of operational asset life which leads to Major
Accident Hazards which can be controlled by:

 Manufacturing of Pressure and Non-Pressure equipment as per code and standards

 Construction of the facilities as per Code and Standards
 Robust QA / QC during Construction, Hook-up / Installation
 Third party inspection and verification
 Documentation of Anomaly Register and communicated to Operation
 Ensure performance standards to make sure it conforms the design intent
 Robust MOC process
 OPERATIONAL INTEGRITY

MAINTANED PILLARS TO AVOID MAJOR

ACCIDENT HAZARDS

Incompetency, Absence of integrity management strategy, lack of communication among

departments , Absence of SMS (Safety Management System) and Non-conformance of operational
procedures are the major causes which leads to Major Accident Hazards which can be prevent
during operational life stage by:

 Implementation of Integrity Management Strategy (Implementation of RBI, RCM, IPF and

Corrosion Management to manage the integrity and reliability of assets)
 Adherence to Integrity Operating Windows
 Audit and Review process
 Continual Improvements and Lesson Learnt
 Enhancement of Personnel competency and skills
 Robust MOC process


PLAN
 

ACT DO


CHECK 
 CONCLUSION
Organization can prevent the Piper Alpha and Deep-water Horizon GoM by establishing
and maintaining the integrity over life cycle of an asset with Organization Commitment,
Organizational Strategic Plans and Robust Asset Management System.
 REFERENCES

 PAS 55 – 1: 2008, Asset Management, Specification for the optimized

management of physical assets
 PAS 55 – 2: 2008, Asset Management, Guidelines for the application of PAS 55 - 1
 DNV RP F – 116, Integrity Management of Submarine Pipeline System
 Asset Integrity Toolkit, UKOOA
 OGP Asset Integrity – the key to managing major accident risks
 Overview of Asset Integrity Management, Robert Gordon University Document
 Presentation by John Reynolds, Establishing IOWs, Shell Global Solutions, IPEIA
Conference February 2, 2006, Banff, Alberta
 Presentation by Racehl Horne, BP, Integrity Management, Project Awareness and
Basic Application, Angola Development Program
 Slide Images:
1. http://www.bbc.co.uk/news/uk-scotland-22840445
2. http://www.growthaccelerator.com/wp-content/uploads/2013/03/Winning.jpg
3. http://www.chanhassenfitnessrevolution.com/wp-content/uploads/2012/07/6-Steps-to-
Success-Chanhassen-Fitness-Revolution.jpg
4. http://www.alstern-technologies.com/main_images/PLANT_2.jpg
5. http://www.seaphantom.com/images2/Offshore_platform_in_night.jpg
6. http://www.offshore-technology.com/projects/8133/images/199971/large/1l-image.jpg
7. http://static.guim.co.uk/sys-
images/Business/Pix/pictures/2010/10/19/1287476298203/Deepwater-Horizon-006.jpg
8. http://www.genesisoilandgas.com/Pages/default.aspx