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J2 JMMM Force and Torque
J2 JMMM Force and Torque
Abstract
Magnetically driven screw pumps were designed and fabricated for pumping biological fluids. The magnetic field
simulations for three different magnetic coupling arrangements were obtained numerically. The force and torque for the
three arrangements were computed. The effect of the separation gap between poles and the rotational angle on the force
and torque is also presented. The pump characteristics were obtained experimentally. r 2002 Elsevier Science B.V. All
rights reserved.
Keywords: Magnetically driven pump; Screw pump; Magnetic force; Magnetic torque; Magnetic coupling
0304-8853/02/$ - see front matter r 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 3 0 4 - 8 8 5 3 ( 0 1 ) 0 1 3 7 2 - 5
P. Zheng et al. / Journal of Magnetism and Magnetic Materials 241 (2002) 292–302 293
Fig. 1. (a) Lateral flow configuration; (b) combined lateral–axial flow configuration; (c) schematic diagram of a magnetically driven
screw pump.
from the driving motor to the inside fluid is their compactness and simplicity, screw pumps
eliminated. Another advantage of this design is have received serious consideration in blood
that it allows the pump to be disposable and transport applications and several new designs
eliminates the possibility of bio-contamination. are being explored [10].
Araki et al. [5] investigated the relationship The term magnetic pumps has existed for several
between hemolysis and heat generation in six types years. Some of these pumps utilize magnetic force
of centrifugal blood pumps. They found a strong to create a seal mechanism that is able to provide
correlation between hemolysis and heat genera- lubrication to the driving shaft and a seal [11].
tion. They also concluded that the heat is Other magnetic pumps use the magnetic clutch
conducted from the driving motor to the blood. mechanism to provide a coupling between the
In addition, the friction between the shaft and seal driving motor and the driven pumping mechanism.
generates heat locally which also causes hemolysis. In this study, the pumping mechanism is a screw-
In this study, screw-type pumps were found to shaped shaft that is remotely driven by magnets
offer certain advantages in terms of (a) design [12,13]. Magnetically driven screw pump provides
simplicity, (b) suitability for magnetic coupling a sealed mechanism to pump blood and other
and (c) possibility of low hemolysis of blood cells. biohazard fluids in a disposable, safe and low-cost
The application of screw pump mechanisms for device.
blood transport has been successfully demon- In this study, the performance of the two pumps
strated by several investigators [6–9]. Owing to was tested experimentally. The magnetic coupling
294 P. Zheng et al. / Journal of Magnetism and Magnetic Materials 241 (2002) 292–302
between the driving and driven sets is investigated a moving boundary (surfaces of the screw) and a
numerically. The magnetic field distribution be- stationary boundary (barrel surface). With the
tween the coupling magnets, the magnetic force necessary condition that the fluid has a certain
and magnetic torques are computed. The effect of viscosity, a drag flow is established in the fluid. It is
the separation distance between the driving and only because of the existence of this drag flow that
driven magnets is also investigated. a screw pump is able to operate.
Two model prototypes as shown in the sche-
matics, Fig. 1(a) and (b), were prepared to measure
2. Magnetically driven screw pumps design and the flow rate–pressure head characteristics of
performance screw pumps. The difference between two models
is that the exit of the first model is normal to the
The fluid in the screw pump is contained in the axis of screw core, the exit of second model is
channel between the screw and inside surface of parallel to the axis of the screw core. Both models
the barrel. The channel is bounded by the screw have a screw length of 10 cm and a diameter of
flights on its sides and the screw core on the 1.9 cm. The first prototype, M1, (schematic
bottom. The top of the channel is the inner surface Fig. 1(a)) has a pitch of 0.64 cm (4 threads/in)
of the barrel. Because of the rotation of the screw, while the second model, M2, (schematic Fig. 1(b))
the fluid is contained within a system that has both has a pitch of 1.3 cm (2 threads/in). The flow
The analytical solution form is that it effectively eliminates the need for a finite-
Z ~ element mesh or a finite-difference grid [14–19].
J ,
~ ¼ m0
A dV ðWb=mÞ: ð4Þ Once the magnetic potential A is obtained, the
4p V R ,
force F between two magnets can be computed
Vector R is the distance from the field sustain using basic relation for the force on a distribution
source to the observation point. V is the current of current in the external field:
Z
source volume. For the permanent magnet,
magnetization can be expressed with an equiva- F~ ¼ J~ B
~ext dV : ð10Þ
V
lence as volume current and surface current, ,
respectively, by Torque T can be calculated by
Z
J~M ¼ r M
~ ð5Þ ~
T ¼ ~ ðJ~ B
R ~ext Þ dV : ð11Þ
V
and
We can use the same way as in Eqs. (5) and (6) to
~ ~ ~
jM ¼ M n: ð6Þ compute the equivalent current J~ of the target
magnet.
Here ~
n is the outward unit normal to the surface S:
Practically, the effect of volume magnetization is
only noticeable in volumes where the field is 4. Setup for numerical simulation
rapidly changing from a saturated state to
unsaturated state. For many problems the effect The numerical code Amperes1 verified using
of the volume magnetization is small and can be experimental procedure utilizing the interaction
neglected. between forces caused by a similar pole opposing
Then Eq. (4) can be rewritten as magnets. The computed force was within the 10%
Z ~
jM experimental error of the experimental results.
~ ¼ m0
A dS: ð7Þ
4p S R Additionally, the computed results were in good
agreement with the analytical results obtained by
Eqs. (1) and (7) should satisfy two boundary Furlani [20] when the magnetization is assumed
conditions constant.
, , When the experimental setup shown in Fig. 1(a)
ms H sn ¼ m0 H n ; ð8Þ
and (b) runs to find the pump characteristics it was
observed that when the driving motor speed was
, , ,
H st H t ¼ J s : ð9Þ increased rapidly a slip in the magnetic couple
would occur and cause a back flow in the pump.
The subscript s denotes source magnet, n Thus, it becomes important to optimize the magnetic
,
denotes normal, and t is the tangential. J s is the coupling between the driving and driven magnets
,
surface current, namely, j M : Multiple ways such as with numerical simulation. Different setups for the
finite difference (FDM), finite element method magnetic coupling mechanism were computed:
(FEM) and boundary element method (BEM) can (a) Sets of 2-pole magnets opposing each other
be applied to solve the field equations. With with opposing poles (i.e. north facing south),
boundary integral equation formulation, the po- shown in Fig. 3.
,
tential A of Eq. (7) is not solved directly, but an (b) Sets of 4-pole magnets opposing each other
equivalent source, which would sustain the field, is with opposing poles, shown in Fig. 4.
found by forcing it to satisfy prescribed boundary (c) Sets of 6-pole magnets opposing each other
and interface conditions under a function which with opposing fields, shown in Fig. 5.
relates the location and effect of the source to any
point on the boundary. The main advantages of 1
Integrated Engineering Software Inc., Amperes 3D Mag-
this method over direct approach (FDM, FEM) is netic Field Solver V4.0.
P. Zheng et al. / Journal of Magnetism and Magnetic Materials 241 (2002) 292–302 297
5. Discussion
Fig. 6. Magnetic flux density distributions on the plane that is 0.5 mm above the load magnets with separation of 4 mm of 2-pole set:
(a) solid-contour; (b) 3D profile.
the plate for the 2-, 4- and 6-magnet sets when the the number of poles that are placed in alternating
two opposing sets are 4 mm apart. As shown from mode increases, the distance between similar poles
the figure the maximum field magnitude of the 4- decreases, thus the magnetic field of that is induced
pole setting is larger than that of the 6-pole setting, by the same magnetization poles will counteract by
and the maximum field magnitude of the 2-pole the field that is induced by different magnetization
setting is smallest. This shows that increasing poles. As the separtion distance between the two sets
the pole number cannot assure the increasing of becomes closer, a higher concentration of the field
the magnetic field instensity at certain point. As is obtained, thus causes a higher attraction force.
P. Zheng et al. / Journal of Magnetism and Magnetic Materials 241 (2002) 292–302 299
Fig. 7. The magnetic flux density distribution on the plane that is 0.5 mm above the load magnets with a separation of 4 mm of 4-pole
set: (a) solid-contour; (b) 3D profile.
5.2. Effect of the separation gap coupling set has shown a higher magnetic force
than the 6-pole and the 2-pole magnetic coupling
The effect of the gap between the two sets of sets in the investigated separation range of the
magnets is investigated. Fig. 11 shows the force as 4–30 mm. The smaller the gap between the poles
a function of the separation distance between the the higher the coupling force.
two opposing sets. As shown in the figure, the 2-
pole curves cross over the 6-pole curve at a 5.3. Effect of plate material
separation distance of 24 mm. The 2-pole magnetic
coupling set has shown the smallest attraction The effect of the plate material type where the
force for gaps o24 mm. The 4-pole magnetic magnets are attached on the driving and driven
300 P. Zheng et al. / Journal of Magnetism and Magnetic Materials 241 (2002) 292–302
Fig. 8. The magnetic flux density distribution on the plane that is 0.5 mm above the load magnets with a separation of 4 mm of 6-pole
set: (a) solid-contour; (b) 3D profile.
Fig. 10. B-field of 2-, 4-, and 6-pole magnetic coupling with a
separation of 4 mm.
Fig. 12. Magnetic force versus separation
difference is o15% between these two different Fig. 13. Magnetic torque versus separation.
plate settings.
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