Mobily Tbpo Civil Specs

ETIHADꞏETISALAT- MOBILY TBP&O
CIVIL SPECIFICATION
ETIHAD- ETISALAT
COMPANY MOBILY
CIVIL SPECIFICATION
(STRUCTURAL / ARCHITECTURAL)
CIVIL SPECIFICATION
TABLE OF CONTENTS
SECTION TITLE PAGE
DIVISION (1) Definitions: 4
DIVISION (2) Codes & References: 6
DIVISION (3) Site Preparation :

3.1 Site Protection & Safety Requirements 8
3.2 Site Clearing 9
3.3 Demolishing works 9
3.4 Soil treatment 10
3.5 Grading 13
3.6 Concrete Curbs and Gutters 17
DIVISION (4) Concrete:

4.1 Concrete Form Work 19
4.2 Concrete Reinforcement 21
4.3 Cast-In-Place Concrete 23
4.4 Precast Concrete 28
4.5 Screed 29
DIVISION (5) Masonary:

5.1 Quality Assurance 31
5.2 Concrete Masonry Units 31
5.3 Mortar Materials 31
5.4 Masonry Accessories 32
5.5 Execution 33
5.6 Curing 33
DIVISION (6) Metals fabrications

6.1 Quality Assurance 34
6.2 Materials 34
6.3 Metal Primer Paint 36
6.4 Execution 36
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CIVIL SPECIFICATION
SECTION TITLE PAGE
DIVISION (7) Thermal and Moisture Protection

7.1 Sheet Waterproofing 38
7.2 Cold Fluid-Applied Waterproofing 40
7.3 Protection Course and Field Test 41
7.4 Building thermal Insulation 42
7.5 Building sound Insulation 44
7.6 Roofing insulation 49
7.7 Joint fillers and sealants 53
DIVISION (8) Doors and Windows

8.1 Steel doors and frames 58
8.2 Wooden Door 61
8.3 Aluminium Window 63
8.4 Finish Hardware 65
8.5 Glass 68
8.6 Glazed Aluminium Curtain Walls 72
DIVISION (9) Finishes

9.1 Portland Cement Plaster 76
9.2 Ceramic Tile 78
9.3 Terrazzo Tile 80
9.4 Gypsum Board Wall / Ceiling 81
9.5 Acoustical Ceiling 83
9.6 Carpeting 85
9.7 Marble/ Granite / Stone 86
9.8 Painting 88
DIVISION (10) Mobily Specialties Specs

10.1 Civil requirements 92
10.2 Architectural requirements 95
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CIVIL SPECIFICATION
DIVISION (1)
Definitions:
This section of the General Requirements defines certain terms used in the Specifications,
and explains the language abbreviations thereof, format and certain conversion used in the
specifications and associated contract documents.
A. The Owner/ The Engineer: referred in the Specifications shall mean Etihad-
Etisalat - Mobily, Kingdom of Saudi Arabia, SUPERVISION Engineer or his
authorized representative.
B. Project Site: The space available to the Contractor for the performance of the
work, either exclusively or in conjunction with others performing other work as part
of the project. The extent of the project site is shown on the drawings, and may or
may not be identical with the description of the land upon which the project is to
be built.
C. Construction Schedule: Before the work is started, the Contractor shall prepare
a detailed schedule of all construction operations involved indicating the
sequence of work, starting date and completion of each activity and installation;
schedule of equipment/manpower loading, cash flow, etc. as per the requirement
of owner or his representative.
The schedule shall be submitted to the Owner or his representative for review and
approval.
D. Progress Report: the contractor / consultant shall prepare daily, weekly and
monthly report which includes progress of work, manpower, cash flow etc..
Supported by photos from the site and shall be submitted to the owner for review
and following.
E. Quality Control Program: is the procedure for the continuous process of

inspection, testing and documentation of the work being performed in order to
verify that the work has been accomplished in accordance with the standards set
down by the Drawings and Specifications. The Contractor shall furnish all
necessary staff and facilities to implement and maintain the program.
F. Mock up Samples: the suggested materials from contractor that submitted to

client for approval. Three sample of all materials proposed for use in the works
shall be submitted for approval by owner or his representative.
G. Submittal: At Contractor's option, provide preliminary submittal of a single set of

sample for Architect's / Engineers review and "Action" otherwise, initial submittal
is final submittal unless returned with "action" which required re- submittal.
Submittal sets of samples in final submittal one set will be returned.
H. Shop Drawings: the contractor should be submitted details drawings before

starting his work by Provide newly-prepared information, on white sheets, with
graphic Information at accurate scale (except as otherwise indicated), with name
of prepare indicated (firm name). Show dimensions and noted which are based
on field measurements. Identify materials and products in the work shown.
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CIVIL SPECIFICATION
Indicate compliance with standards, and special coordination requirements. Do

not allow shop drawings copies without appropriate final "Action" marking by
Architect to be used in connection with work.
Shop drawing acceptance shall be obtained prior to execution of the work detailed
on such submittal. Any work done prior to such acceptance shall be Contractor's
work. The Contractor shall maintain at the work site a complete file of all accepted
shop drawings. The file will be subject to Client's review and shall be provided to
Client at the time of inspection, tests, etc.
I. As Built drawings: Upon completion of all work, the Contractor shall submit three
(3) sets of "As-builr drawings (white line) and four (4) set of complete sets of
Computer (CD) Compact Disk for the entire project. These drawings/shop
drawings shall indicate all deviations from the contract drawings/shop drawings
including dimensions, quantities, materials and products.
Contractor shall designate one of his key personnel as Quality Control Supervisor.
It shall be the sole duty and responsibility of the Quality Control Supervisor and
his staff to organize, coordinate, conduct and otherwise implement the Quality
Control Plan as submitted by the Contractor and approved by the Owner (Client).
J. Codes and standard: they are the permanent reference for engineering, and
they are regulations and standards to be followed during design and
implementation.
K. Strengthen elements: It means strengthening all or part of the existing building

elements to bear new loads as a result of the expansion of an activity in the
building or as a result of external factors that occurred on the building.
END OF SECTION
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CIVIL SPECIFICATION
DIVISION (2)
Codes & References
Comply with the provisions of the following codes specifications and standards,
except as otherwise shown or specified.
- SBC-201 (Saudi Building Code-General).
- SBC-301 (Saudi Loading Code).
- SBC-302 (Saudi Construction Code).
- SBC-303 (Saudi Soils and Foundation Code).
- SBC-304 (Saudi Concrete Structures Code).
- SBC-306 (Saudi Steel Structure Code).
- Saudi Energy Efficiency center.
- ACI 318 (Building Code Requirements for Reinforced Concrete).
- ACI 315(Manual of Standard Practice for Detailing Reinforced Concrete
Structures).
- ACI 311 "Recommended Practice for Concrete Inspection".
- ASCE_Minimum_Design_Loads_and_Associated_Criteria_for_Buildings
- ASTM – American Society for Testing and Materials
- ASTM (C33) – Standard Specification for Concrete Aggregates
- ASTM (C39) – Standard Method of Test for Compressive Strength of
Cylindrical Concrete Specimens.
- ASTM (C94) – Specification for ready-mixed concrete
- ASTM (C150) – Specification for Portland cement.
- ASTM (C143)- American Standard Test Method for Slump
- ASTM (C31) - Standard Practice for Making and Curing Concrete Test
Specimens.
- PCI MNL-116 Prestressed Concrete Institute, "Manual for Quality Control"
- AISC "Specification for the Design, Fabrication, and Erection of Structural
Steel for Buildings," including "Commentary of the AISC Specifications."
- AISC "Specification for the Design of Cold-formed Steel Structural
Members."
- AWS D1.1 "Structural Welding Code" and "Welding Handbook."
- ASTM A615 "Deformed and Plain Billet-Steel Bars for Concrete
Reinforcement."
- ASTM A706 "Low Alloy Steel Deformed Bars for Concrete Reinforcement."
- SASO - Saudi Standards Organization
- SASO SSA 1068 “ Saudi Standards Organization Ready - mixed concrete”
- SASO 2 "Steel Bars for the Reinforcement of Concrete."
- SASO 223 "Method of Testing for Steel Fabric for Concrete Reinforcement."
- SASO 224 "Steel Fabric for Reinforcement of Concrete."
- NFPA No. 101 “National Fire Protection Association”.
- BHMA 1101 “Builders Hardware Manufacturers Association”.
- ANSI “The American National Standards Institute”.
- NFRC 500 “ National Fenestration Rating Council”
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CIVIL SPECIFICATION
- AASHTO “American Association of State Highway and Transportation

Officials”
- TCA “Tile council of America handbook”
- SSPC-SP “Surface Preparation Specifications”
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CIVIL SPECIFICATION
DIVISION (3)
Site Preparation
3.1 Site Protection & Safety Requirements
‐ Protect existing work to remain in place by temporary fence, covers, shoring,
bracing, and supports. Repair such items that are damaged during performance
of the work or replace with new material. Do not overload structural elements.
Provide new supports or reinforcement for existing construction which is
weakened by demolition or removal work.
‐ Building materials and equipment shall be protected from inclement conditions at

all times. Where removal of existing roofing is necessary to accomplish work,
materials, and workmen necessary to provide adequate and approved temporary
covering of exposed areas shall be kept in readiness at all times.
‐ Where safety to pedestrians and drivers is endangered in the area of removal

work, barricades shall be erected to ensure protection.
‐ The site should be safe during the construction and the contractor shall take all
necessary steps to prevent accidents, injuries, occupational illness and property
damage. For the avoidance of doubt, such responsibility includes responsibility
for subcontractors and suppliers, and must comply with all applicable health and
safety laws and regulations, including those dealing with labor hygiene. In
addition, contractors must promptly comply with any specific instructions or
directions regarding HSE matters issued by Mobily.
‐ The contractor must ensure that immediate and proper first-aid and/or
medical/hospital treatment will be provided for every work-related injury. All
accidents and incidents occurring on site must be reported to the management,
even where there is no injury involved. Mobily and the appropriate authorities
must be informed immediately if the accident results in serious injuries or fatality
‐ The contractor should be provide suitable Scaffolding with stair access.
‐ The contractor should be provide Personal protective tools (PPE).
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CIVIL SPECIFICATION
3.2 Site Clearing
‐ The extent of site work shall be determined by visual observation of the site.
‐ The work includes but is not limited to, trash or debris, if any; and removal of
Remove existing improvements, both above-grade and below grade to the extent
indicated or as otherwise required to permit new construction.
‐ Protections: Provide temporary fences, barricades, coverings or other protections

to preserve existing items indicated to remain and to prevent injury or damage to
persons or property. Apply protections to adjacent properties as required.
‐ Restore damaged work to the condition existing prior to the start of work, unless
otherwise directed.
‐ Fill depressions caused by clearing and grubbing operations with satisfactory

surface soil material unless further excavation or earthwork is indicated. Place fill
material in horizontal layers not exceeding 150 mm. loose depth, and thoroughly
compacted to a density equal to adjacent original ground.
‐ Cleaning products from site clearing shall not be deposited on or in any type of
water-body or wetland. Spoil and excess topsoil shall be disposed of at the
approved Sanitary Landfill facility.
3.3 Demolition Works
‐ The demolition work includes dismantling and removal of existing finishing,

structures foundations, manholes, underground utilities, roads and drainage
structures, as required for installation of new facilities, in accordance with
contract drawings.
‐ All materials resulting from demolition work, except as indicated or specified
otherwise, shall become the property of the Contractor and shall be removed
from the site. Trash and debris shall be removed daily, unless otherwise
directed, and shall not be allowed to accumulate either inside or outside the
building or the site.
‐ Fill all depression caused by removal of foundations and underground utilities,
with structural fill
3.3.1 Demolition Method of statement

‐ The procedures proposed for the accomplishment of demolition and removal
work shall be submitted to the Client for approval before work is started. The
procedures shall provide for careful removal and coordination with other work in
progress, and disconnection schedule of utility services. The procedures shall
include a detailed description of the methods and equipment to be used for each
operation and the sequence of operations.
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CIVIL SPECIFICATION
‐ Contractor shall not start any demolition work until procedures authorizing such
work, have been approved by the Client, in writing.
3.3.2 Dust Control

‐ Dust resulting from demolition activities shall be controlled to prevent the spread
of dust to occupied portions of the building site and to avoid creation of a
Disturbance in the surrounding area.
3.3.3 Existing Facilities To Be Removed

‐ Structures and Walls: Existing structures indicated shall be removed to the
Public dumps for garbage.
‐ Utility Services: Disconnect utility services with related meters and equipment, as
necessary to demolish existing services to be removed and as necessary to
install and connect utility service extension. Cap utility at point of removal.
‐ Removal of Utilities: Remove existing utilities to the extent indicated and
terminate in a manner and at a time satisfactory to the Engineer. If utility lines
are encountered that are not indicated on the drawings, obtain Engineer direction
in the disposition of such services.
3.3.4 Disposal Demolishing Materials

‐ A. Reuse of Materials: Materials to be reused or relocated shall be carefully
removed and stored to prevent damage, and reinstalled as the work progresses.
‐ Property of the Client: Materials and equipment that are indicated or specified to
be removed by the Contractor and remain the property of the owner shall be
carefully removed and delivered by the Contractor to a storage area as directed.
3.4 Soil Treatment

The work of this section includes pre-construction soil treatment for preventive control of
subterranean termites in buildings.
3.4.1 Inspection and Test Plan
‐ The contractor should be Submitted manufacturer's technical data sheets for
materials and specific application instructions for review and approval before
commencement of the work.
‐ The work of this section shall be performed by a contractor certified by the

Ministry of Agriculture in pest control with a minimum of five years’ experience in
similar work. Qualifications of the applicator shall be submitted for review and
approval by the owner.
‐ The contractor should be submitted for review and approval a Soil Treatment
INSPECTION AND TEST PLAN (ITP) reflecting the requirements of these
specifications and approved submittals before commencement of construction.
‐ The ITP shall address sequence, method and control of application and criteria
for acceptance of work.
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CIVIL SPECIFICATION
‐ The ITP shall include procedures for sampling and testing of the soil by chemical
extraction to determine the content of the termiticide solution residual in the soil
before and after treatment. The results of these tests shall constitute the control
sample. Sampling and testing shall be done by an Independent Testing
Laboratory approved by the owner.
‐ Sampling and testing of each TEST AREA shall be performed by an Independent

Test Laboratory as follows:
1- 1 test per each 250 square meter area under the slab on grade.
2- 1 test per each 50 square meter area of critical areas under the slab on
grade.
‐ If any initial test fails, three additional retests shall be taken in the same TEST
AREA, at locations directed by the Engineer. If any of the three retests fail, the
entire TEST AREA shall be retreated and retested in compliance with this
specification and the approved ITP. If all three tests pass only the location of
original failure shall be retreated and retested.
1- Any initial test result which is less than 90% of the result of the respective
control sample shall be considered to fail.
2- Any retest result which is less than 95% of the result of the respective control
sample shall be considered to fail.
3.4.2 SAFETY
‐ The Contractor shall post warning signs in Arabic and English in areas of
application to inform workers and the public that hazardous soil treatment
(poison) has been applied. Remove signs only when treated areas are
adequately covered by concrete.
‐ The Contractor shall treat all empty containers and other contaminated materials
as hazardous waste and properly dispose in designated areas. Keep all such
waste in one area, marked as hazardous (poisonous) material until it can be
properly disposed. Do not allow such material to become mixed into other trash
or waste materials.
‐ Workers shall wear protective clothing and other apparatus recommended by the
manufacturer.
‐ In addition to requirements listed, the Contractor shall comply with all safety
recommendations made by the manufacturer or required by the Engineer.
3.4.3 Warranty
‐ The Contractor shall furnish a written warranty certifying that the applied soil
termiticide treatment will prevent infestation of subterranean termites for a period
of ten (10) years from the date of initial acceptance, signed by the Contractor and
the Applicator.
‐ The warranty shall require the Contractor to provide additional treatment if there
is any evidence of termite infestation during the warranty period. Additional
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CIVIL SPECIFICATION
treatment will be carried out in compliance with the specifications for post-
construction termite treatment.
‐ The warranty shall also require the Contractor to repair to the satisfaction of the
Engineer or furnish equal or better replacements for damage caused by termite
infestation during the warranty period.
3.4.4 Products
‐ Termiticide Solution shall be an emulsive concentrate insecticide for dilution with

water, specifically formulated to prevent infestation by termites. Fuel oil will not
be permitted as a diluent. Provide a solution consisting of one of the following
chemical elements and solutions:
 CHLOROPYRIFOS ("DURSBAN 4TC" as manufactured by Dow Chemical
Co. or an approved equivalent) at 1.0% solution in water emulsion.
 PERMATHRIN ("Dragnet", "Torpedo" or an approved equivalent) at 0.5%
solution in water emulsion.
 TERMIBAN 48TC (As manufactured by as TRACHEM or approved equal )
at10%solution in water emulsion
‐ Other solutions as recommended by a licensed professional applicator, submitted
to and approved by the Engineer may be used. Use only solutions which are not
injurious to planting.
3.4.5 Execution
‐ All application shall comply with the manufacturer's recommendations as included

in the approved ITP. Application shall be made with a low pressure power
sprayer or a tank type compression insecticide sprayer.
‐ Do not apply soil treatment solution until excavating, filling and grading
operations are completed, except as otherwise required in construction operation.
Reapply soil treatment solution to areas disturbed by construction operations
following application of soil treatment termiticide solution.
‐ Remove all foreign matter which could decrease effectiveness of treatment on

areas to be treated. Loosen, rake and level soil to be treated, except previously
compacted areas under slabs and foundations. If concrete slabs cannot be
poured over soil the same day it has been treated, a waterproof cover of
polyethylene sheeting shall be placed over the treated soil. Concrete shall be
placed as soon after soil treatment as possible. Sampling and testing shall be
carried out promptly to expedite placing of concrete.
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CIVIL SPECIFICATION
3.5 Grading
This section covers the requirements filling and backfilling for the building.
This section consist of furnishing labor, material and equipment required to
complete all earthwork shown on the drawings.
3.5.1 Quality Assurance
‐ Perform excavation work in compliance with applicable requirements of

the Saudi Arabian Standards Organization. Except as herein modified.
‐ Test and approve sub -grades and fill layers before further construction
work is performed. Testing and approval of each layer shall be done to
demonstrate conformance to compaction and other requirements.
Perform tests in accordance with the following:
1- Backfill and Fill------ Type of Test is Classification Sieve Analysis/
Liquid Limit Plastic / Limit Classification (every 1000 m3 filling).
2- Compacted Fill-------- Type of Test is Density in Place & Moisture
Density (Every 2000 m2 for each layer compacted).
‐ The contractor should be consider If excavations over 1.5 meters in
depth will be sheeted and shored, submit working drawings and
calculations for the design of the sheeting and shoring.
‐ Where new utilities cross under existing utilities or structures, submit

method statements, supported by sketches and calculations, how the
existing utilities (pipes, duct banks, direct buried cables, etc.) will be
supported during construction for uninterrupted operation of existing
systems.
3.5.2 Products (Backfill)
‐ Suitable materials shall comprise of select backfill, general backfill,
base fill, sub-grade fill, sand backfill, structural fill and drainage fill.
‐ All materials suitable for use as backfill material shall be free from
organic matter, expansive clay, rubbish, debris, coral or any other
deleterious materials of any kind.
‐ The Contractor shall be responsible for locating suitable fill and backfill
material sources and for obtaining, supplying, and transporting material
to the site in sufficient quantities to complete the work.
‐ Satisfactory soil materials for backfill shall include the following

materials classified in the unified soil classification
Gravel, well graded (GW) / Gravel, poorly graded (GP)

Sand, well graded (SW) / Silty Sand (SS)
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CIVIL SPECIFICATION
‐ The select fill material shall be tested by laboratory sieve analysis in accordance
with ASTM C 136 and shall conform to any of the grading specified in AASHTO
M 147.
‐ Bedding material shall consist of sand, stone, gravel or stone screenings,

uniformly graded, and free from an excess of soft or unsound particles or other
objectionable material. When tested by laboratory sieve in accordance with
ASTM C 136, the material shall conform to the following gradation limits:-
Passing 9.50 mm sieve - 100 %
Passing 4.75 mm sieve - 85 - 100 %
Passing 0.15 mm sieve - 0- 10%
Passing 0.075 mm sieve -0-3%
‐ Backfill and Fill Material Types: Material shall be of the types listed
below. All materials shall be free of debris, waste, organic material, and
other deleterious matter. Except where specified otherwise, all
materials shall be free of rock or gravel larger than 100 mm. in any
dimension. The portion of the materials passing the No. 200 sieve size
(0.074 mm.) shall be non-plastic as defined in accordance with ASTM
D 4318.
Type I: Graded sands and gravel, gravel-sand / silty-sand mixtures, crushed graded rock;
little or no fines, no well-defined moisture versus maximum density relationship (GW, SW,
GP, SP).
Plasticity Index – NP to 5
Gradation – Less than 12% passing No. 200 sieve.
Type II: Clayey gravels and sands, poorly graded mixture of sand, gravel and clay, clays
(inorganic) of low to medium plasticity, sandy clays, silty clays, lean clays (CM, SM, GC, SC,
CL).
Liquid limit – 20 – 50
Plasticity Index – 5 to 22 maximum
‐ The following tests shall be used to ensure the fill meets the above requirements:
 ASTM D1557 Maximum Density & Optimum Moisture Content of soils
 ASTM D2487 Classification of soils for Engineering Purposes
 ASTM D422 Particle-size analysis of soils
 ASTM D423 Liquid limit of soils
 ASTM D424 Plastic limit and plasticity – Index of soils
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CIVIL SPECIFICATION
3.5.3 Compaction:
‐ Place backfill and fill materials in layers not more than 200 mm. in loose depth,
unless compaction equipment can accomplish uniform specified density for
thicker layers, as demonstrated by a test strip.
‐ Compact each layer to required percentage of maximum density (95%) or relative
density for each area classification. Do not place additional layers if the previous
layers have not attained the required compaction.
‐ Material Type II shall be tested by using ASTM D1557 as a laboratory standard to

determine the optimum moisture content and maximum density. At least three
moisture-density curves shall be established for the test strip and the mean value
used. Following this the field density shall be determined using ASTM D1556
(sand-cone method), ASTM D2922 (Nuclear Methods) or E-24, as applicable, for
the test strip. At least five tests shall be taken and the maximum density
achieved shall equal or exceed the specified percentage of the maximum density
corrected for coarse particle content in accordance with AASHTO T224 (e.g. 95%
max. density).
‐ Material Type I shall be tested using ASTM D4253 and D4254 as laboratory
standards to determine the maximum and minimum density. At least three tests
shall be carried out and the mean value used as a standard. Following this, the
field density shall be determined using ASTM D1556 (sand-cone method),),
ASTM D2922 (Nuclear Methods) for the test strip. At least five tests shall be
carried out and the minimum relative density shall be calculated from laboratory
tests. This shall equal or exceed the specified value (e.g. 75% relative density).
‐ Type I or Type II material having particle sizes in excess of 50 mm. shall be

tested by E-24 or ASTM D1556 (with a larger sand-cone).
‐ Percentage of Maximum Density Requirements: Compact soil to not less than the
following:
1- Structures: Compact top 300 mm. of sub-grade and each layer of backfill or
fill material to 95%maximum dry density or 75% relative density.
2- Building Slabs and Steps: Compact top 300 mm. of sub-grade and each
layer of backfill or fill material to 95% of maximum dry density or 75% relative
density.
3- Under Pavements and Shoulders: Compact top 300 mm. of sub-grade and
each 200 mm. loose layer of base course fill and each layer of sub-grade fill
to 100% maximum dry density or 78% relative density
4- Walkways: Compact top 150 mm. of sub-grade and each layer of backfill or
fill material to 95% of maximum dry density or 75% relative density.
3.5.4 Excavation
Excavation includes removal and disposal of pavements and other
obstructions on ground surface, underground structures and utilities indicated
to be demolished and removed, and all other materials encountered.
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CIVIL SPECIFICATION
‐ If unsuitable bearing materials are encountered at the required sub-grade

elevations, carry excavations deeper (300 mm.) and replace the excavated
material with lean concrete under foundations and wall bases, and specified sub-
base materials as directed by the Engineer.
‐ Stability of Excavations: Slope the sides of excavations to the natural angle of
repose for material in dry state. Shore and brace where sloping is not possible
because of space restrictions or stability of material excavated. Maintain sides
and slopes of excavations in a safe condition until completion of backfilling.
‐ Shoring and Bracing: Provide materials for shoring and bracing, such as sheet
piling, uprights, stringers, and cross-braces, in good serviceable condition.
‐ Maintain shoring and bracing in excavations. Carry down shoring and bracing as
excavation progresses.
‐ Dewatering: the contractor should be Prevent surface water and subsurface or

ground water from flowing into excavations and from flooding project site and
surrounding area. Not allow water to accumulate in excavations. Remove water
to prevent softening of foundation bottoms, undercutting footings, and soil
changes detrimental to stability of sub grades and foundations. Provide and
maintain pumps, well points, sumps, suction and discharge lines, and other
dewatering system components necessary to convey water away from
excavations.
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CIVIL SPECIFICATION
3.6 Concrete Curbs and Gutters

The contractor shall be Comply with local governing regulations regarding precast curbs and
cast- in-place curbs if more stringent than herein specified.
3.6.1 cast- in-place curbs & gutters

‐ Forms: Steel, wood, or other suitable material of size and strength to resist
movement during concrete placement and retain horizontal and vertical alignment
until removal. Use forms free of distortion and defects.
‐ Coat forms with a non-staining, clear, form release agent which will not discolour
or deface the surface of the concrete.
‐ Reinforcing Bars: Deformed steel bars, ASTM A615, Grade 40.
‐ Concrete Materials: Comply with requirements of applicable Division 3 sections

for concrete materials, admixture, bonding materials, curing materials, and finish
as required.
‐ Expansion Joint Material: Comply with applicable requirements of specification

for preformed expansion joint fillers and sealers respectively.
‐ Concrete Mix, Design, And Testing: Design the mix to produce standard-weight
concrete consisting of Portland cement, aggregate and water to produce the
following properties:
 Compressive Strength: 30 MPa, at 28 days.

 Slump Range : 75 mm to 100 mm without super
plasticizers.
 Cement in Concrete: Type I with pozzolan admixtures.
‐ Form Construction: set forms to the required grades and lines, rigidly braced and
secured. Install sufficient quantity of forms to allow continuous progress of the
work, and so that forms can remain in place at least 24 hours after concrete
placement.
‐ Check completed formwork for grade and alignment to the following tolerances:
 Top of forms, not more than 3 mm in 3 meters.
 Vertical face on longitudinal axis, not more than 6 mm in 3
meter.
‐ Clean forms after each use, and coat with form release agent as often as
required to ensure separation from concrete without damage.
‐ During pouring concrete Keep vibrator away from joint assemblies,

reinforcement, or side forms. Use only square-faced shovels for hand-spreading
and consolidation. Consolidate with care to prevent dislocation of reinforcing and
joint materials.
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CIVIL SPECIFICATION
‐ Curing: Protect and cure finished concrete curbs and gutters complying with
applicable requirements of Division 3 sections.
3.6.2 Precast Curbs / Gutter

‐ -The Contractor shall submit samples of curbs for approval of quality, color, finish
and texture.
‐ Curbs shall be precast by hydraulic pressing in an approved machine, using

concrete produced in a fully automatic batching plant.
‐ Prior to approval of elements of commercial manufacture, cores shall be taken

from a random sample and tested to determine the compressive strength, which
shall not be less than specified.
‐ If the section is not indicated, the width to be excavated shall be 300 mm (12")
either sides of the outside edges of the elements.
‐ Precast units shall be set in a lean concrete bed.
‐ Units shall have longitudinal reinforcement and shall be cast with dowel/dowel
holes in the ends.
‐ After barrier curbs have been laid, steel forms shall be erected behind the
elements and continuous concrete backing poured and The backing concrete
shall be as specified in Section 3 .
‐ For barrier curbs without tiling to back face, the concrete backing shall extend to
a height of 50 mm (2" +, -) below the top of the curb.
‐ Construction expansion, contraction, and construction joints true-to-line with face

perpendicular to surface of the curb and gutter. Construct transverse joints at
right angles to the curb centreline.
‐ Locate expansion joints at 9 meters on-center unless otherwise indicated.
END OF SECTION
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CIVIL SPECIFICATION
DIVISION (4)
Concrete
4.1 Concrete Form Work
The work of this section includes furnishing, fabricating, and placing of formwork for
cast-in- place concrete as indicated on the drawings.
4.1.1 Quality Assurance:
‐ Codes and Standards: Comply with the provisions of the following codes
specifications and standards, except as otherwise shown or specified.
 ACI 347 "Recommended Practice For Concrete Formwork."
 ANSI A199.1 "Construction and Industrial Plywood."
‐ The contractor should be Before concrete placement to be check the lines and
levels of erected formwork. Make corrections and adjustments to ensure proper
size and locations of concrete members and stability of forming systems.
‐ During concrete placement check formwork and related supports to ensure that
forms are not displaced and that completed work will be within specified
tolerances.
‐ The contractor should be Submit manufacturer's data and installation instructions

for materials including form coatings, manufactured form systems, ties and
accessories.
‐ Unless otherwise shown or specified, construct formwork for exposed concrete

surfaces with plywood, metal, metal-framed plywood-faced or other panel type
materials acceptable to the Engineer, to provide continuous, straight, and smooth
as-cast surfaces. Furnish in largest practicable sizes to minimize number of joints
and to conform to joint system shown on drawings. Provide form material with
sufficient thickness to withstand pressure to newly placed concrete without bow
or deflection.
‐ The contractor should be Used commercial formulation form-coating compounds

that will not bond with, stain, nor adversely affect concrete surfaces, and will not
impair subsequent treatment of concrete surfaces requiring bond or adhesion,
nor impede the wetting of surfaces to be cured with water or curing compounds.
4.1.2 Design of Formwork:
‐ Design, erect, support, brace, and maintain formwork so that it will safely support
vertical and lateral loads that might be applied, until such loads can be supported
by the concrete structure. Carry vertical and lateral loads to ground by formwork
system and in place construction that has attained adequate strength for the
purpose. Construct formwork so that concrete members and structures are of
correct size, shape, alignment, elevation and position.
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CIVIL SPECIFICATION
‐ USE shores and struts with positive means of adjustment capable of taking up
formwork settlement during concrete placing operations, using wedges or jacks
or a combination thereof. Use trussed supports when adequate foundations for
shores and struts cannot be secured.
‐ Support form facing materials by structural members spaced sufficiently close to

prevent deflection. Fit forms placed in successive units for continuous surfaces
to accurate alignment, free from irregularities and within allowable tolerances.
Provide camber in formwork as required for anticipated deflections due to weight
and pressure of fresh concrete and construction loads to long span members
without intermediate supports.
‐ Provide temporary openings in wall forms, column forms and at other locations
necessary to permit inspection and clean-out.
‐ Design formwork to be readily removable without impact, shock or damage to

cast-in-place concrete surfaces and adjacent materials.
‐ Construct formwork sufficiently tight to prevent leakage of cement paste during

concrete placement. Solidly butt joints and provide backup material at joints as
required to prevent leakage and fins.
4.1.3 Removal of forms:
‐ Formwork not supporting concrete, such as sides of beams, walls, columns, and
similar parts of the work, may be removed after 24 hours after placing concrete,
provided concrete is sufficiently hard to not be damaged by form removal
operation, and provided that curing and protection operations are maintained.
‐ Formwork supporting weight of concrete, such as beam soffits, joists, slabs, and
other structural elements may not be removed until concrete has attained its
design compressive strength.
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CIVIL SPECIFICATION
4.2 Concrete Reinforcement
The work of this Section includes furnishing, fabrication and placement of un-
coated reinforcement for cast-in-place concrete, including bars, welded wire
fabric, ties and supports.
‐ Codes and Standards: Comply with the provisions of the following codes,
specifications, and standards, except as otherwise shown or specified:
 AWS D12.1 "Recommended Practices for Welding Reinforced Steel,
Metal Inserts and Connections in Reinforced Concrete Construction."
 CRSI "Manual of Standard Practice."
 ACI 301 "Specifications for Structural Concrete for Buildings."
 ACI 315 "Manual of Standard Practice for Detailing Reinforced Concrete
Structures."
 ACI 318 "Building Code Requirements for Reinforced Concrete."
 ASTM A615 "Deformed and Plain Billet-Steel Bars for Concrete
Reinforcement."
 ASTM A706 "Low Alloy Steel Deformed Bars for Concrete
Reinforcement."
 SASO 2 "Steel Bars for the Reinforcement of Concrete."
 SASO 223 "Method of Testing for Steel Fabric for Concrete
Reinforcement."
 SASO 224 "Steel Fabric for Reinforcement of Concrete."
‐ The contractor should be submitted manufacturer's specifications and installation

instructions for all proprietary materials and reinforcement accessories before
working.
‐ The contractor Submit shop drawings for fabrication bending, and placement of
concrete reinforcement. Comply with ACI 315 "Manual of Standard Practice for
Detailing Reinforced Concrete Structures." Show bar schedules, stirrup spacing,
diagrams of bent, bars, arrangements and assemblies, as required for the
fabrication and placement of concrete reinforcement.
4.2.2 Materials:
‐ Steam reinforcing bars shall be ASTM A 615 grade 60 with ultimate tensile
strength,
Fy = 420 MPA.
‐ Steel wire fabric shall be ASTM A 185, grade 40 in flat sheet with ultimate tensile
strength, Fy = 280 MPA.
‐ Support for reinforcement: Bolster, chairs, spacers and other devices for spacing,
supporting and fastening reinforcement in place shall be provided.
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CIVIL SPECIFICATION
4.2.3 Installation:
‐ Comply with the CRSI recommended practice for "Placing Reinforcing Bars," for
details and methods of reinforcement placement and supports, and as herein
specified.
‐ Clean reinforcement to remove loose rust and mill scale, earth, and other
materials which reduce or destroy bond with concrete.
‐ In concrete exposed to weather, reinforcement including ties, shall be placed to

obtain a minimum concrete clear cover of 50 mm. In concrete not exposed to
weather reinforcement, including ties, shall have cover as per structural drawings.
Arrange, space, and securely tie bars supports and reinforcement together with
1.52mm wire to hold reinforcement accurately in position during concrete
placement operations. Set wire ties so that twisted ends are directed away from
exposed concrete surfaces.
‐ Provide standard reinforcement splices by lapping ends, placing bars in contact,

and tightly wire tying. Comply with requirements of the contract drawings for
minimum lap of spliced bars and code ACI 318.
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CIVIL SPECIFICATION
4.3 Cast-In-Place Concrete
‐ This Section establishes general criteria for materials, mixes and placement of
concrete as required for this and other related sections of these specifications.
‐ The work includes providing cast-in-place concrete consisting of Portland

cement, fine and coarse aggregates, water, and selected admixtures, combined,
mixed, transported, placed, finished, and cured.
‐ The work also includes constructing expansion joints, construction joints, water
stops and corrosion protection for cast-in-place concrete.
‐ Unless otherwise noted, all reinforced concrete exterior surfaces below finish
grade shall be protected by suitable water proofing (Refer to division thermal and
moisture protection).
4.3.1 QUALITY ASSURANCE
‐ Comply with the provisions of the following codes, specifications and standards,
 Saudi Arabia Building Codes.
 ACI 301 "Specifications for Structural Concrete for Buildings".
 ACI 318 "Building Code Requirements for Reinforced Concrete".
 ACI 304 "Recommended Practice for Measuring, Mixing, Transporting
and Placing Concrete.
 ACI 311 "Recommended Practice for Concrete Inspection".

 ASTM (C31) – American Society for Testing and Materials
 ASTM (C33) – Standard Specification for Concrete Aggregates
 ASTM (C39) – Standard Method of Test for Compressive Strength of
Cylindrical Concrete Specimens.
 ASTM (C94) – Specification for ready-mixed concrete
 ASTM (C150) – Specification for Portland cement.
‐ The Contractor shall employ, at his own expense, a testing laboratory

experienced in design and testing of concrete materials and mixes and the
Selection of a testing laboratory is subject to the Engineer acceptance.
4.3.2 Concrete Materials
‐ Portland Cement:
 Provide type 1 cement or approved equal for above grade concrete
beams.
 Provide type V cement or approved equal for buried or on grade

concrete items.
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CIVIL SPECIFICATION
‐ Aggregate:
 Fine Aggregate: Clean, sharp, natural sand free from loam, clay, lumps,
or other deleterious substances and with rounded or sub-rounded
particles. Fine aggregate shall be selected to comply with the
requirements of ASTM C33 (Natural sand may need to be washed with
potable water to achieve these requirements)
 Coarse Aggregate: Clean, uncoated, processed aggregate containing no
clay, mud, loam or foreign matter, as follows: Crushed stone, processed
from natural rock or stone & washed gravel, either natural or crushed.
 Maximum aggregate size: No larger than one-fifth of the narrowest
dimension between sides of forms, one-third of the depth of slabs, nor
three-fourths of the minimum clear spacing between individual reinforcing
bars or bundles of bars.
‐ Water:
Potable water shall be used in the production, transportation, placement of

concrete, mixing concrete, production of ice used in concrete operations, washing
aggregates, cooling aggregates, curing concrete, and cleaning forms. Water
shall be free from impurities, oil, acid, salts, alkali, organic matter and other
potentially deleterious substances when examined in accordance with ASTM C94
and AASHTO T-26.
In any case that potable water is not available, the use of water with chemical
contents in according with SASO SSA 1068, shall not exceed the following limits:
Soluble solid materials 2000 ppm

Alkaline carbonates and bicarbonates 1000 ppm
Chlorides 1000 ppm
Sulphates 3000 ppm
Alkalies 600 ppm
pH (Minimum) 4
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CIVIL SPECIFICATION
‐ Admixtures:
Provide admixtures produced by established reputable manufacturers and use in

compliance with the manufacturer’s printed instructions. Do not use admixtures
which have not been incorporated and tested in the accepted mixes, unless
otherwise authorized in writing by the Engineer.
4.3.3 Concrete Curing Materials
The contractor should be Continue curing for at least 7 days by using one
of below:
 Impervious Sheeting: ASTM C 171
 Burlap cloth made from jute or kenaf, weighing approximately 290
grams/m2 and complying with AASHTO M182, Class 3.
 Water: Potable water
4.3.4 Concrete Design Mixes
‐ Concrete mix design shall be developed to ensure that the

properties/characteristics of the specifications are satisfied.
‐ Classes of concrete are denoted by the Engineer designations which consist of

the letter “C” followed by a numerical indicating the 28-day compressive strength
in mega pascals (Mpa).
‐ Each class of concrete may consist of one or more mixes determined by the
maximum size of aggregate, slump and type of admixtures of special aggregates
used.
‐ All structural concrete embodied in the structures shall have a minimum ultimate
compressive strength of 30 MPa at 28 days unless a higher strength is indicated
on the drawings. Lean or blinding concrete shall be 17 MPa at 28 days.
‐ All concrete used for electrical and telecom duct banks (except at road crossings)
shall be lean concrete, 17 MPa strength at 28 days.
‐ Water Content: Use the minimum net water content necessary to properly place
the concrete mixture.
‐ Cement Content: Increase in cement content to provide specific concrete

properties may be required by the Engineer, based upon site conditions and
properties of concrete required in the work, but in no case shall the cement
content for structural concrete be less than 350 Kg/m3. Minimum cement content
for lean or blinding concrete shall be 300 kg/m3.
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CIVIL SPECIFICATION
‐ Water-Cement Ratio: Maximum Free Water/Cement ratio shall not exceed 0.4
(by weight) for structural concrete and shall not exceed 0.5 (by weight) for lean or
blinding concrete.
‐ Compressive strength developed at 7 days and 28 days, from not less than 4 test
cylinders cast for each 7 and 28 day test and for each design mix.
‐ Slump Limits: The slump of delivered concrete, as measured in accordance with

ASTM C143, at the time of discharge from the truck shall not exceed the working
limit 75 mm
‐ Unit Weight: Unit weight of fresh concrete shall not be less than 2400 kg/m3 as
determined by ASTM C138.
4.3.5 Quality Control Testing During Construction
‐ The Contractor shall employ an approved independent testing laboratory to

perform field quality
‐ Slump: ASTM C143; one test for each concrete load at point of discharge.
‐ Compression Test Specimens: ASTM C31; two sets of 4 standard cylinders for
each compressive strength test, unless otherwise directed. Cast and store one
set of cylinders for laboratory cured test specimens and one set of field- cured
test specimens as specified in ASTM C31.
‐ Concrete Temperature: not allowed to exceed 28°C.
‐ Testing laboratory shall report test results in writing to the Engineer and
Contractor on the same day that tests are made. Reports of compressive
strength tests shall contain the project identification name and number, date of
concrete placement, name of Contractor, name of concrete supplier and truck
number, name of concrete testing service, concrete type and class, location of
concrete batch in the structure, design compressive strength at 28 days, concrete
mix proportions and materials; compressive breaking strength and type of break
for both 7 day tests and 28 day tests.
4.3.6 Concrete Pouring
‐ Pouring concrete continuously or in layers of such thickness that no concrete

shall be placed on concrete which has hardened sufficiently to cause the
formation of seams or planes of weakness within the section. If a section cannot
be placed continuously, provide construction joints as herein specified. Perform
concrete placing at such a rate that concrete which is being integrated with fresh
concrete is still plastic. Pouring concrete as nearly as practicable to its final
location to avoid segregation due to handling or flowing. Do not subject concrete
to any procedure which will cause segregation.
‐ The unconfined free fall distance of concrete shall not exceed one meter.
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CIVIL SPECIFICATION
‐ Do not use concrete which becomes non-plastic and unworkable, or does not
meet the required quality control limits, or which has been contaminated by
foreign materials. Remove rejected concrete from the project site and dispose of
it in an acceptable location.
‐ Consolidate concrete placed in forms by mechanical vibrating equipment

supplemented by hand-spading, rodding, or tamping. Use equipment and
procedures for consolidation of concrete in accordance with the recommended
practices of ACI 309 to suit the type of concrete and project conditions. Vibration
of forms and reinforcing will not be permitted.
‐ Concrete in beams, slabs, and shallow T-beam construction shall be placed in

one continuous operation.
‐ Bring slab surfaces to the correct level with a straight edge and strike off. Use
bull floats or derbies to smooth the surface, leaving it free of humps or hollows.
Do not sprinkle water on the plastic surface. Do not disturb the slab surfaces
prior to beginning finishing operations.
4.3.7 Structural Joints
1- Construction Joints:
‐ In walls: at not more than 18 m in any horizontal direction; at top of footings; at
top of slabs on ground; at top and bottom of door and window openings or as
required to conform to architectural details as directed by the Engineer and at the
underside of the deepest beam or girder framing into wall.
‐ In columns or piers,: at the top of footing; at the top of slabs on ground; and at the
underside of the deepest beam or girder framing into the column or pier.
‐ Slabs on grade: Concrete shall be placed in alternate checkerboard pattern not

exceeding 8 m x 8 m each. Time laps between adjacent placements shall not be
less than 24 hours.
‐ Top slab : Slabs wider than 4 m should have longitudinal joint down the center
and corresponding cross joints.
‐ Place construction joints perpendicular to the main reinforcement. Continued all
reinforcement across construction joints.
2- Waterstops:
‐ Provide waterstops in construction joints as shown on the drawings. Submit
drawings showing locations. Install waterstops to form a continuous diaphragm in
each joint. Make provisions to support and protect waterstops during the progress
of the work. Fabricate field joints in waterstops in accordance with manufacturer's
printed instructions. Protect waterstop material from damage where it protrudes
from any joints.
3- Isolation Joints in Slabs on Ground:

‐ Provide isolation joints in slabs on ground at all points of contact between slabs
on ground and vertical surfaces, such as column pedestals, foundation walls,
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CIVIL SPECIFICATION
grade beams, and elsewhere as indicated. Joint filler and sealant materials are
specified in Division (6).
4- Control Joints in Slabs on Ground:

‐ Provide control joints in slabs on ground to form panels or patterns as shown in
the drawings. Use inserts 6 mm wide x 1/5 to 1/4 of the slab depth, unless
otherwise shown.
‐ Form control joints by inserting a pre molded hardboard or fiberboard strip into
the fresh concrete until the top surface of the strip is flush with the slab surface.
After the concrete has cured for at least 7 days, remove inserts and clean groove
of loose debris. Joint sealant material is specified in Division (6).
5- Expansion joint:
‐ Aluminum Retainers: Extruded aluminum alloy 6063-T5. Aluminum retainers
shall be chemically treated to prepare surfaces for complete adhesion of the
sealant.
‐ Sealant: An elastomeric material capable of allowing multi-directional movement

while maintaining cohesion and adhesion capabilities. The sealant shall have a
maximum hardness of Shore A25 with tensile strength and elongation to meet
ASTM D-412. The sealant shall perform between temperatures of 6 degrees C
to 66 degrees C. Moisture vapor transmission shall meet ASTM C-355.
‐ Sealant Color: Color of sealant shall be gray.
6- Steel Grating:
‐ Steel gratings shall be galvanized at exterior locations or shall be standard shop
coat at interior locations. Gratings exposed to weather such as parking garages
or other open buildings are considered exterior locations.
‐ Gratings shall be fastened down with suitable clips
7- Trench and Pit Covers

‐ Trench and pit covers shall be constructed of raised diamond pattern checked
plate of thickness and lengths as shown on the drawings. Each section shall have
a 25 millimeters (1 inch) diameter lifting hole at each end. Covers shall rest in an
angle frame as detailed on the drawings.
4.4 Precast Concrete
‐ The contractor should be submit copies of manufacturer's specifications and

instructions for all manufactured materials and products. Include manufacturer's
certifications and laboratory test reports as required. Include erection procedure
for precast units, sequence of erection, and required handling equipment.
Indicate that copy of each instruction has been transmitted to the erector.
‐ Submit shop drawings showing complete information for the fabrication and
installation of precast concrete units. Indicate member dimensions and cross-
28
CIVIL SPECIFICATION
section, location, size and type of reinforcement, including special reinforcement

and lifting devices necessary for handling and erection.
‐ Provide layout, dimensions, and identification of each precast unit corresponding

to the sequence and procedure of installation. Indicate welded connections by
AWS standard symbols. Detail inserts, connections, and joints, including
accessories and construction at opening in precast units.
‐ Provide location and details of anchorage devices that are to be embedded in this
and other construction. Furnish templates if required for accurate placement.
‐ Provide manufacturers complete design calculations prepared by a professional

engineer prequalified to structural design background.
4.4.1 Grout materials:

‐ Non Metallic Shrinkage-Resistant Grout: Premixed, non-metallic, non-corrosive,
non-staining product containing selected silica sands, Portland cement Type I
with Silica Fume or Type V cement, shrinkage compensating agents, plasticizing
and water reducing agents.
‐ Non-shrink grout shall be non-metallic/non-shrink cementicious grout meeting the
requirements of CRD-621 specification, or ASTM C 1107.
4.4.2 Applicable Specifications, Standards, and Codes

 Saudi Arabia Building Codes.
 ACI 318 Building Code Requirements for Reinforced Concrete
 ACI 347 Recommended Practice for Concrete Formwork
 PCI MNL-116 Prestressed Concrete Institute, "Manual for Quality
Control"
‐ Panels shall be designed As a minimum, the effects of all wind loads, seismic
loads, vertical live and dead loads, and loads due to restrained volume changes
such as creep, shrinkage, and temperature changes shall be considered
‐ Panels shall not be erected earlier than 28 days after
casting.
4.4.3 For precast panels Insulation
‐ Insulation shall be as specified in the materials list (expanded polystyrene or

similar approved equal as per manufacturer's standard and approved by
Engineer/Owner) otherwise provide a minimum "R" value required as per Saudi
Energy Efficiency.
4.5 Screed
‐ Topping as backing for floor, roof and gutter etc. to receive tiles and other
finishes shall be composed of one part cement to two parts of sand to four parts
of coarse aggregates by volume, finished even and true to exact line, level or falls
required.
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CIVIL SPECIFICATION
‐ Topping for paving shall be slightly adjusted in thickness to allow for different
adjacent floor finishes to finish at the same level.
‐ Comprehensive Strength (28 Days): Not less than 250 kg/cm2, cylinders for
screeds over 70 mm.
‐ Reinforcement: use welded wire fabric 6 mm diameter (mesh150mmx150).
4.5.1 Curing Materials

‐ Water: Potable.
‐ Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-
polyethylene sheet.
‐ Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or
kenaf, weighing approximately 305 g/sq. m when dry.
END OF SECTION
30
CIVIL SPECIFICATION
DIVISION (5)
Masonary
The work under this section consists of furnishing and installation of all
concrete unit masonry and accessories as indicated on the drawings or as
specified herein.
5.1 Quality Assurance
‐ Prior to delivery of concrete masonry units, certificates attesting conformance

with specifications shall be submitted and approved. Submittal shall include but
not be limited to the tests results for linear drying shrinkage, compressive
strength and absorption, of each type of unit, in accordance with ASTM C140
‐ Fire-Rated Masonry: Wherever a fire-resistance classification is shown or

scheduled for unit masonry construction (4-hours, 3-hours, and similar
designations), comply with the requirements for materials and installation
established by the American Insurance Association and other governing
authorities for the construction shown.
‐ Construction Tolerances: Lay-up all walls and partitions plumb and true with
courses level and accurately spaced and coordinated with other work. Variations
from plumb, true or level of more than 3 mm in 2400 mm in any direction are
unacceptable.
5.2 Concrete Masonry Units
‐ Size: Manufacturer's standard units with nominal face dimensions of 400 mm

long x 200 mm high x 200 mm wide (397 mm x 194 mm x 194 mm actual), unless
otherwise shown.
‐ Type N1, load bearing concrete hollow blocks, with Ultimate compressive
strength at 28 days fm = 10 MPa .
‐ Hollow Load-bearing: Provide units complying with ASTM C90 type I normal
weight.
5.3 Mortar Materials
‐ Portland cement: ASTM C150, Type I. Provide natural color or white cement as
required to produce the required mortar color.
‐ Type Sand: ASTM C144, except for joints less than 6 mm, use aggregate graded
with 100% passing the No. 16 sieve.
‐ Water: Potable.
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CIVIL SPECIFICATION
‐ The Mix shall be comply with ASTM C 270, type N.
5.4 Masonry Accessories
‐ Continuous Wire Reinforcing and Ties for Masonry:

 Provide welded wire units prefabricated in straight lengths of not
less than 3 m, with matching corner and tee units. Fabricate from
cold-drawn steel wire complying with ASTM A82, with deformed
continuous side rods and plain cross-rods, crimped for cavity wall
construction (if any), and a unit width of 38 mm to 50 mm less than
thickness of wall or portion.
 Truss type fabricated with single pair of 4.00 mm (9 gage) side rods
and 4.00 mm (9 gage) continuous diagonal cross-rods spaced not
more than 400 mm on center.
 For interior walls, fabricate from mill galvanized wire
 For exterior walls, hot-dip galvanize after fabrication with zinc

coating conforming to ASTM A116, Class 3.
‐ Individual Wire Ties for Masonry:

 Fabricate from 5 mm cold-drawn steel wire, ASTM A82, unless
otherwise indicated, of the length required for proper embedment
in Wythe’s of masonry shown, and crimped if used in cavity wall
construction.
 For use with hollow masonry units laid with cells vertical, provide
rectangular shaped ties.
 For use with solid masonry units, provide ties with ends bent to 90
degree angles to form hook not less than 50 mm long.
 For interior walls, fabricate from steel wire with mill galvanized
finish.
 For exterior walls, fabricate from steel wire with hot dip zinc
coating, ASTM A153 Class B2, or fabricate from steel wire with not
less than
0.18 mm (7-mil) copper coating, ASTM B227, Grade 30 HS.
 Provide straps, bars, bolts and rods fabricated from not less than
1.52 mm (16 gage) sheet metal or 9 mm diameter rod stock,
unless otherwise indicated.
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CIVIL SPECIFICATION
 If using vertical bars as per the design drawings inside the

masonary walls using Reinforcing Bars: Deformed steel, ASTM
A615, Grade 60 of the sizes shown.
5.5 Execution
‐ All masonry units shall be laid true to lines and levels with joints of
uniform thickness. All surface corners shall be straight and plumb.
‐ Units shall be cut and fitted, built-in, wedged-up, pinned or otherwise

secured openings, columns beams, slabs, steelwork and the like.
‐ Lintels, plates, bolts and the like shall be cut or pinned or built-in.
‐ When starting work on previously completed work, existing surfaces shall

be cleaned free from all loose mortar, dirt or other foreign materials.
‐ Masonry units shall be filled solid with grout at the following locations:
 All cells with reinforcing.
 The first two cells of unit abutting door frames.
 Where embedment of anchors, bolts, bearing of wood or steel
Members, etc. occurs.
‐ Protect newly-laid masonry from exposure to precipitation, excessive drying,

soiling, and other harmful elements.
5.6 Curing
‐ In temperature exceeding 25 deg C, when the construction of masonary

wall is completed the mortar therein shall be cured by covering the wall
with wet burrap, jute sack or similar material for minimum of two Days.
END OF SECTION
33
CIVIL SPECIFICATION
DIVISION (6)
Metals fabrications
The work of this Section includes items fabricated from iron and steel shapes, plates,
bars strips, tubes, pipes, and castings which are not directly a part of structural steel
or other metal systems in these specifications.
6.1 Quality Assurance
‐ Codes and Standards: Comply with the applicable provisions of the following
codes, standards, and specifications, except as otherwise shown and specified.
 AISC "Specification for the Design, Fabrication, and Erection of

Structural Steel for Buildings," including "Commentary of the AISC
Specifications."
 AISC "Specification for the Design of Cold-formed Steel Structural
Members."
 AWS D1.1 "Structural Welding Code" and "Welding Handbook."
‐ Qualification of Welding Work: Qualify welding processes and welding operators

in accordance with AWS "Standard Qualification Procedure."
‐ Field Measurements: Take field measurements prior to fabrication to ensure

proper fitting of the work.
‐ Shop Assembly: Pre Assembled items in the shop to the greatest extent possible
to minimize field splicing, welding, and assembly.
‐ Submit shop drawings for fabrication and erection of assemblies of metal

fabrications. Include plans, elevations, and details of sections and connections.
Show anchorage and accessory items.
‐ The contractor / Supplier shall be submitted Samples before erection: Submit sets
of representative samples of materials and finishes for products exposed to view.
The review will be for colour, texture, style, and finish of metal fabrications.
6.2 Materials
The steel materials fabricated shall be according to the following standards:
‐ Steel Plates, Shapes and Bars: ASTM A36.
‐ Steel Plates to be Bent or Cold-formed: ASTM A283, Grade C.
‐ Steel Bars and Bar-size Shapes: ASTM A663 or ASTM A675, Grade 65, or
ASTM A36.
‐ Steel Tubing: ASTM A501, Hot-formed, welded or seamless, including square,
rectangular, round, and special shapes.
‐ Cold-finished Steel Bars: ASTM A108, grade as selected by the fabricator.
34
CIVIL SPECIFICATION
‐ Cold-rolled Carbon Steel Sheets: ASTM A366.

‐ Galvanized Carbon Steel Sheets: ASTM A526, with ASTM A525, G90 zinc
coating.
‐ Gray Iron Castings: ASTM A48, Class 30.
‐ Steel Pipe: ASTM A53; type as selected; Grade A; Black finish unless
galvanized is required; standard weight (Schedule 40), unless otherwise
indicated.
‐ Steel Wire Rope: ASTM A475; zinc-coated steel wire strand; size and number of
wires as shown. Provide "Common" grade with Class B zinc-coating, unless
otherwise indicated.
‐ Concrete Inserts : Malleable iron (ASTM A 47) or cast steel (ASTM A 27) inserts,
with steel bolts, washers and shims hot dip galvanized.
6.2.1 Fasteners
General: Provide zinc-coated fasteners, with galvanizing complying with ASTM A153,
for exterior applications or where built into exterior walls. Select fasteners for the type,
grade, and class required.
‐ Gray Iron Castings: ASTM A48, Class 30.
‐ Steel Pipe: ASTM A53; type as selected; Grade A; Black finish unless
galvanized is required; standard weight (Schedule 40), unless otherwise
indicated.
‐ Bolts and Nuts: ASTM A307, Grade A, regular hexagon head.
‐ C. Lag Bolts: Square head type.
‐ D. Machine Screws: Cadmium plated steel.
‐ F. Plain Washers: Round, general assembly grade carbon steel.
‐ G. Lock Washers: Helical spring type carbon steel.
6.2.2 Rung Ladders
‐ Fabricate ladders for the locations shown, with dimensions, spacings, details, and
anchorages as indicated. Comply with the requirements of ANSI A14.3, except
as otherwise indicated.
‐ Fit rungs in centreline of side rails, plug weld and grind smooth on outer
rail faces.
‐ Support each ladder at top and bottom and at intermediate points spaced not
more than 1500 mm on center. Provide anchors for embedding in concrete use
welders or bolted steel brackets, designed for adequate support and anchorage,
and to hold the ladder clear of the wall surface with a minimum of 175 mm
clearance from wall to centreline of rungs. Extend rails 1000 mm above top rung,
and return rails to wall or structure unless other secure handholds are provided.
If the adjacent structure does not extend above the top rung, goose-neck the
extended rails back to the structure to provide secure ladder access.
‐ Anodize all ladders, brackets, and fasteners.
6.2.3 Steel Grating

‐ Use materials of the size and thickness shown, or if not shown, of the size
recommended from the Load Table in NAAMM "Metal Bar Grating Manual."
Work to the dimensions shown or accepted on shop drawings, using proven
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CIVIL SPECIFICATION
details of fabrication and support. Use the type of materials shown or specified
for the various components of the work.
‐ Metal Bar Grating: Comply with NAAMM "Metal Bar Grating Manual" and as
herein specified.
‐ Steel Finish: Hot-dip galvanized after fabrication.
6.2.4 Steel Grating
‐ Fabricate pipe railings and hadnrails to dimensions and details shown, with
smooth bends and welded joints ground smooth and flush.
‐ Adjust railings prior to anchoring to ensure matching alignment at butting joints.
Space posts not more than 2400 mm on centers, unless otherwise shown.
‐ Secure handrails to walls with wall brackets and end fittings. Provide brackets
with not less than 75 mm clearance from inside face to handrill to the finish wall
surface. Drill wall plate portion of bracket to receive bolt,
‐ Galvanize all steel railings, including pipe, fittings, brackets, fasteners, and other
ferrous metal components.
‐ Coating : Hot-dip galvanized on according with ASTM A123
6.3 Metal Primer Paint
‐ Red lead mixed pigment, alkyd varnish, linseed oil paint or red lead iron oxide,
raw linseed oil, alkyd paint, complying with Steel Structures Painting Council
(SSPC) Paint 2-64; or basic lead silico chromate base iron oxide, linseed oil,
alkyd paint.
‐ Primer paint selected must be compatible with the required finish coats of paint.
Coordinate selection of metal primer with finish paint requirements specified in
Section 09900.
‐ Galvanizing Repair and Primer Paint: Zinc dust or zinc oxide, alkyd paint.
‐ The coating system shall be applied by spray equipment to get a uniform
calibrated coating. Allow at least 24 hrs drying time between coats and 5 days
before any top coating.
‐ Protection using fire resistant system, the paint shall have the following:
 1 hour Fire resistance (thermal insulation and bum through protection).
 Adhesive to prime and bare substrate.
 Flexible.
 Crack resistance under vibrating conditions.
 Rapid fire test according to ASTM E-199 (UI263).
6.4 Execution
‐ Examine the areas and conditions under which metal fabrication items are to be
installed.
‐ Coordinate setting drawings, diagrams, templates, instructions, and directions for
installation of anchorage such as concrete inserts, anchor bolts, and
miscellaneous items having integral anchors, which are to be embedded in
concrete or masonry construction. Coordinate the delivery of such items to the
affected trades for installation.
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‐ Apply bituminous mastic coating to concealed surfaces of metal fabrications

where metal will be in contact with dissimilar material, set in concrete or masonry,
and potentially damp conditions to prevent corrosion of metal.
‐ Set metal fabrications accurately, in locations, alignments, and elevations shown;
plumb, level, true, and free of rack, measured from established lines and levels.
‐ Drill holes for bolts and screws. Conceal fasteners where possible. Mill exposed
ends and edges smooth, with corners slightly rounded.
‐ Field Welding:
 Comply with AWS Code for procedures of arc welding, appearance and
quality of welds made, and methods used in correcting welding work.
 Do not weld, cut, or abrade exposed surfaces which cannot be completely
restored in the field.
 Testing Of Welds : The Contractor shall make radiographic examination
of butt welds in accordance with Section 8 of American Petroleum
Industry (API) Standard
‐ BOLTS:
 Bolts, including friction –grip bolts, nuts and washers shall be hot-dip
galvanized.
‐ Bedding of Steel Work: before grouting the steelwork bases by non-shrinkage

cement materials shall be supported by steel wedges and immediately prior to
grouting the voids to be grouted shall be thoroughly cleaned out. The operation
shall not be carried out until the steelwork has been finally levelled and plumbed.
END OF SECTION
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DIVISION (7)
Thermal and Moisture Protection
The work under this section consists of furnishing and application of bituminous damp
proofing over surfaces of structural members and also the thermal insulation to provide
resistance to:
 Ground moisture penetration through foundations, walls and similar surfaces

subject to high humidity, dampness and direct water contact but not subjected to
hydrostatic pressure.
 Passage of water to walls, slabs, and other surfaces subjected to continuous and
intermittent hydrostatic pressure, including boards and coatings required for
protection of waterproofing.
 Moisture penetration on exterior building surfaces for above grade concrete or
masonry.
7.1 Sheet Waterproofing

‐ The contractor Submit copies of specifications, installation instructions and
general recommendations by the manufacturer of waterproofing materials.
Include published data or certified test data for each material showing compliance
with the requirements.
‐ Provide bituminous dampproofing materials which comply with the following
requirements, or provide other similar products which are certified in writing
‐ by manufacturer of primary dampproofing materials to be superior in
performance for application indicated.
‐ Modified Bituminous membrane 4 mm thick reinforced with non-woven spun

bonded polyester core weighing 180 g/m2 minimum, sheet is to be suitable for
torch application and is to have the following minimum properties:
Weight 3.5 kg/m2
Softening point 150 deg. C.

(Testing Method: ASTM D36)
Low temperature -5 deg. C

(testing Method: UEAtc)
Tensile strength 650 N/5 cm long; 500 N/5 cm trans.

(Testing Method: UNI-8202/8)
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Elongation at break 45% long; 50% trans.

Tear resistance 150 N long; 200 N trans.

Water absorptio  1.0% (Testing Method: UNI-8202) o
 0.12% (ASTM D570)
‐ Provide membrane materials recommended by manufacturers to be fully

compatible with and able to develop bond to substrate under conditions of service
and application required, as demonstrated by membrane manufacturer based on
testing and field experience.
‐ Deliver materials to the site in original containers with seals unbroken, labeled
with manufacturer's name, product brand name and type, date of manufacture,
shelf life, and directions for storing and mixing with other components.
‐ Store materials in their original undamaged containers in a clean, dry, protected

location and within the temperature range required by product manufacturer.
Protect stored materials from direct sunlight.
‐ Remove and replace material that cannot be applied within its stated shelf life.
‐ Provide two copies of a written guarantee in a form acceptable to the Engineer,

signed by the manufacturer, installer and the Contractor, undertaking to repair or
replace all or any part of the membrane system which fails or becomes defective
in materials or workmanship within ten years of the date of substantial
completion. Failure of materials and workmanship shall include, but not be
limited to: water penetration, deterioration in surface membranes and coatings,
other than due to normal ageing and weathering; and any defects in adhesion,
sealants, flashings, fixings, coverings and other components of the work
‐ 10 years guarantee against leakage and moisture penetration to be issued by

both the contractor and the sub-contractor.
7.1.2 Execution
‐ Ensure membrane manufacturer's written instructions and recommendations and

standard details are provided as necessary for co-ordination with related building
elements and services.
‐ Commence work only after sleeves, vents, curbs, inserts, drains, and other
projections through have been completed and proceed only after any substrate
defects, including honeycombs, voids, and cracks, have been repaired.
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‐ The concrete surface shall be dry and shall be cleaned of all dust and debris.
‐ Cracks shall be sealed using an approved sealant using depth to width ratio as
recommended by sealant manufacturer.
‐ Handle, store, and install membrane systems including ancillaries and

accessories, in accordance with manufacturers written instructions and
recommendations, unless more stringent requirements are indicated or where
project conditions require extra precautions to ensure satisfactory performance of
work. Make the system sound and weathertight at the earliest opportunity.
Repair defects as quickly as practicable to minimise damage and nuisance.
‐ All reinforced concrete sub-structures shall be protected from aggressive actions

of soil, ground water and all detrimental influences due to soil quality at the site.
-Sub-structure i.e., foundations, walls, columns, tie beams, lift, water tanks
and other pits and the like which are in direct contact with soil saturated with
ground water or areas which experience fluctuations in local ground water
table raising to the levels of the sub-structure, shall be protected as follows:
-Two layer of 4mm thick SBS Modified Bituminous membrane 180 g/sqm.
Torch bonded with reinforcing strips at all junctions and corners. The
membrane shall be protected from damage by Brick Wall thickness 12 cm to
all vertical surfaces and 50 mm thick cement / sand screed to all horizontal
surfaces.
‐ Additional strip of membrane 30 cm wide to be applied to approval at all over

laps. Contractor should submit a warranty (guarantee) for all water proofed areas
for the minimum period of 10 years.
7.2 Cold Fluid-Applied Waterproofing
Bitumen Emulsion / Epoxy Emulsion:
‐ Manufacturer's standard asphalt and Hater emulsion, recommended for below-

grade exterior and for above-grade interior applications to either damp (green) or
dry substrates, compounded to penetrate substrate and build to moisture-
resistant but breathing type of firm, elastic coating.
‐ Provide non-fibrated type liquid emulsion, except where otherwise indicated;

ASTM D 1227, Type II, or ASTM D 1187, Type B, depending upon application.
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‐ The contractor Submit copies of specifications, installation instructions and

general recommendations by the manufacturer of waterproofing materials.
Include published data or certified test data for each material showing compliance
with the requirements.
‐ Deliver materials to the site in original containers with seals unbroken, labeled
with manufacturer's name, product brand name and type, date of manufacture,
shelf life, and directions for storing and mixing with other components.
‐ Store materials in their original undamaged containers in a clean, dry, protected

location and within the temperature range required by product manufacturer.
Protect stored materials from direct sunlight.
‐ Remove and replace material that cannot be applied within its stated shelf life.
‐ Provide two copies of a written guarantee in a form acceptable to the Engineer,

signed by the manufacturer, installer and the Contractor, undertaking to repair or
replace all or any part of the membrane system which fails or becomes defective
in materials or workmanship within ten years of the date of substantial
completion. Failure of materials and workmanship shall include, but not be
limited to: water penetration, deterioration in surface membranes and coatings,
other than due to normal ageing and weathering; and any defects in adhesion,
sealants, flashings, fixings, coverings and other components of the work
7.2.2 Execution
‐ The concrete surface shall be dry and shall be cleaned of all dust and debris.
‐ Cracks shall be sealed using an approved sealant using depth to width ratio as
recommended by sealant manufacturer.
‐ Apply 2 or 3 coats of bitumen emulsion using brushes, rollers or sprayers at a rate
of about 2 kg/m2 to produce a uniform seamless dry film thickness approved by
the Engineer but not less than 1.3 mm. Allow time for complete drying between
coats.
‐ Apply waterproofing to vertical surfaces to height indicated. Obtain a seamless

membrane free of entrapped gases.
‐ Install sheet flashing if indicated and bond to substrates according to

manufacturers.
7.3 Protection Course and Field Test
‐ Protect fluid-applied waterproofing coats after acceptance by Engineer.
‐ Before the application of protection layer, all horizontal application shall be flood
tested with a minimum of 50 mm head of clean water for 72 hours.
‐ If leaking is found, water shall be removed and leaking areas shall be repaired with
new waterproofing materials as directed by the Engineer.
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‐ Install insulation or protection layer over horizontal waterproofed surfaces, stagger

end joints, for protection of completed membrane during installation of subsequent
work, tightly abut insulation or install protection course with butted joints over
surface before starting subsequent construction operations.
‐ On horizontal surfaces with membrane, where reinforcing steel is to be placed 25

mm thick layer of sand/cement screed shall be cast. Placing of formworks,
reinforcements and concrete shall begin after the screed has sufficiently hardened.
Other membrane protection materials, in lieu of screed,
‐ Engage a testing agency to perform field inspections, test materials being used,
observe flood test and report whether tested work conforms to or deviates from
requirements.
‐ Testing agency shall verify thickness of waterproofing.
‐ 10 years guarantee against leakage and moisture penetration to be issued by

both the contractor and the sub-contractor.
7.4 Building thermal Insulation
‐ The work of this Section includes furnishing and installation of thermal insulation
for buildings and related structures.
‐ Insulation containing urea formaldehyde foam shall not to be used.
‐ Where thermal resistance ("R" value) is specified or shown for insulation, the
thickness shown on the drawings shall be nominal. Use only insulation with actual
thickness that is not less than that required to provide the thermal resistance
specified.
‐ Where "R" value is not specified for insulation, the thickness shown on the
drawings shall be used.

Thermal Transmission:
- Insulation of exterior floors and walls shall result in a thermal transmission factor not
exceeding the following values as per Saudi energy efficiency center
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‐ Thermal transmission through roof insulation is specified as part of the membrane

roofing system.
Fire and Insurance Ratings:

‐ Comply with the fire-resistance, flammability and insurance ratings indicated, and
comply with code interpretations by governing authorities.
‐ Flame Spread Rating: Where required to comply with flame spread rating (ASTM
E84), provide material which has been tested and certified by the manufacturer
for compliance. Except as otherwise shown, provide flame spread rating of 25 or
less.
7.4.2 Materials
A- Extruded Polystyrene Plastic Board Insulation:
Conforming to ASTM C578, Type X; Extruded polystyrene board with either

natural skin or cut cell surfaces; with the following characteristics:
1- Water absorption shall be 0.3% by volume, maximum, when tested In
accordance with ASTM D2842.
2- Board density shall be 21 kg/m3.
3- Compressive resistance shall be 104 kPa.
B- Mineral Wool Board Insulation (Rock Wool):

Non-combustible, non-corrosive, mildew resistant mineral fiber insulation,
complying with ASTM C726 with reinforced aluminium foil facing, with the
following test characteristics:
1- For concealed non-load bearing insulation shall provide board not less than
40- 64 kg/m3 density.
2- Compressive resistance shall be 83 kPa, minimum, when tested in
accordance with ASTM C165.
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CIVIL SPECIFICATION
C- Mineral Fiber Blanket Insulation

Conforming to ASTM C553, Type II, flexible, or Type III, semi-rigid, with the
following characteristics:
1- Glass or other inorganic fibers and resinous binders formed into flexible
blankets or semi-rigid sheets; density of not less than 24 kg/cu m;
maximum thermal conductivity of 0.27; manufacturer's standard sizes.
2- Foil Faced Blanket: Reflective aluminum foil and asphalt vapor barrier
laminated to one face, with 25 mm flanges on long edges; vapor
transmission not more than 0.5 perms.
7.4.3 Installation
‐ Insulation manufacturer’s instructions shall be complied with products and
application indicated. If printed instructions are not available or do not apply to
project conditions, consult manufacturer’s technical representative for specific
recommendations before proceeding with installation of insulation.
‐ Insulation full thickness shall be extended as indicated to develop entire area to

be insulated. Cut and fit tightly around obstructions, and fill voids with insulation.
Remove projections that interfere with placement.
‐ Insulation shall be cut to fit angles, corners or irregular spaces. Adjoining pieces
of insulation shall be closely butted except at expansion joint.
‐ Insulation shall not be installed which is damaged, wet, and soiled.
‐ Rigid insulating units shall be installed with joints close and flush, in regular
courses and with cross joints broken.
‐ Blanket insulation shall be installed with tight joints and filling framing void
completely. Seal cuts, tears, and unlapped joints with tape.
‐ Insulation shall be fit tight against adjoining construction and penetrations, unless
specified otherwise.
7.5 Building sound Insulation
‐ The minimum level of airborne sound resistance for dividing walls or floors
between homes is 45- 55dB (decibels) in new builds. This level should easily cut
out normal levels of speech, TV and music playing.
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CIVIL SPECIFICATION
‐ We can achieve the requirements by using the suitable insulation that give us the
Allowable sound resistance by using double wall masonary or insulated walls or
using rock wool in the partitions or using the special sound insulation as per
design drawings.
‐ Generator room minimum level of airborne sound resistance for dividing walls or
floors is 57- 62 dB (decibels).
‐ Below some suggestion requirements related to sound insulation
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7.6 Roofing insulation
‐ The work of this Section includes high performance polymer modified bituminous
sheet membrane protected by insulation and covered by thermal insulation and
other finishing layers.
‐ The extent of protected (inverted) roofing system and the integral accessories
related to the system installation as indicated on Drawings and as specified herein.

‐ The reference for check the materials related to roof insulations below:
 SASO – Saudi Arabian Standards Organization
SASO 1335 Thermal Insulation Conditions for Buildings.
SASO 1554 Expanded polystyrene insulation boards – Part 1:

Boards manufactured from expandable beads
SASO 1555 Expanded polystyrene insulation board – Part 2:

Extruded boards.
SASO 1029 Cement Tiles
 ASTM - American Society for Testing and Materials

ASTM C 495 Test Method for Compressive Strength of
Lightweight Insulating Concrete
ASTM D 471 Test Method for Rubber Property - Effect of Liquids
ASTM D 570 Test Method for Water Absorption of Plastics
ASTM D 638 Test Method for Tensile Properties of Plastics
ASTM D 828 Test Method for Tensile Breaking Strength of Paper
and Paperboard
ASTM D 1004 Test Method for Initial Test Resistance of Plastic Film
and Sheeting
ASTM E 84 Test Method for Surface Burning Characteristics of
Building Materials
ASTM E 96 Test Methods for Water Vapor Transmission of
Materials
ASTM E 119 Test Method for Fire Tests of Building Construction
and Materials
‐ Work under this Section shall be performed by a specialized Sub-Contractor
approved by the Engineer, recommended by the waterproofing membrane
manufacturer, and having at least 10 years’ experience in successfully completed
projects.
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CIVIL SPECIFICATION
‐ Thermal Resistance: Where thermal resistance properties of insulating materials

are designated by the R-values they represent the rate of heat flow through a
material of thickness indicated, measured by the test method included in the
referenced material standard or as otherwise indicated.
‐ Weather: Proceed with roofing work when the existing and forecasted weather
conditions permit work to be performed in accordance with the manufacturer's
recommendations and warranty requirements
7.6.2 Submittals:
‐ Product Data: Submit specifications, installation instructions, and general
recommendations from the roofing materials manufacturer for each type of
roofing product required. Include the manufacturer's data substantiating that the
materials used are in compliance with the requirements.
‐ Mock-up Samples: Submit samples of each roofing system material for the
Engineer's approval.
‐ Shop Drawings: Submit complete shop drawings showing roof configurations and
sheet layout, perimeter details as well as special conditions.
‐ Manufacturer’s Certification: Submit manufacturer’s certification indicating that

component materials of the insulated membrane roofing system delivered to the
project comply with the required standards.
‐ Provide a written warranty, signed by the Manufacturer of the primary roofing

materials and the Installer, agreeing to replace and repair defective materials and
workmanship for a period of 10 years starting from date of substantial completion.
7.6.3 Roofing System component:

Roof Screed:
Lightweight concrete with Type 1 cement conforming to ASTM C896 with oven dry
density of around 640 Kg/m³ when tested as per ASTM C 796, minimum
compressive strength 2.8 MPa, when tested in accordance with ASTM C 796 or
ASTM C 495 and water absorption of maximum 25% when tested as per ASTM C
796. Foaming agent shall be as recommended by the Manufacturer. Mix design shall
be as recommended by the manufacturer and approved by the Engineer. Thickness
as recommended by the manufacturer (but not less than 50 mm thick), and shall be
applied to roof to maintain the required slope.
Roofing Membrane:
High performance polymer modified bituminous sheet membrane reinforced with
a 200 g/m² non-woven polyester fabric and complying with the following
requirements:
 Softening Point: 155oC as per ASTM D 36
 Penetration at 25oC: 20 - 30 mm as per ASTM D 5
 Heat Resistance, 2 hours at 120oC: No flow
 Tensile Strength:
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CIVIL SPECIFICATION
* Longitudinal: 23 kN/m as per ASTM D 828

* Transverse: 15.8 kN/m as per ASTM D 146
 Elongation:
* Longitudinal: 55 percent as per ASTM D 828
* Transverse: 60 percent as per ASTM D 146
 Tear Resistance:
* Longitudinal: 195 N per DIN 53859
* Transverse: 210 N as per DIN 53859
 Water Absorption: Less than 0.12 percent as per ASTM D 570 and ASTM
D 471
‐ Roofing membrane shall be applied single ply, 4 mm thick, fully bonded, torch applied
to the primed substrate.
‐ Roofing Membrane Accessories shall include but not limited to the following:
 Primer for Application to Concrete Surfaces: As recommended by the roofing

membrane manufacturer.
 Fillet: Use preformed extrusions of size as mentioned on Drawings, coated with

self-adhesive compound to provide an angle fillet between walls and slab.
 Mastic Sealer: Manufacturer's standard elastomeric compound, heated in

accordance with manufacturer's installation procedure to seal waterproofing
membrane around projections and irregularities such as gullies and small diameter
openings.
Roof Thermal Insulation:
Refer to Section 7.4 - Building thermal Insulation
Separation Layer:
- Non-woven polyester fabric of a minimum density of 180 g/m² and to be laid
above the roof insulation.
Protection Layer:
- High density polyethylene sheeting conforming to ASTM E 154, 150 microns
thick.
Flashing Materials:
- Manufacturer's Metal system compatible with the roofing membrane.
Roof Topping:
- Provide one of the following roof toppings as indicated on Drawings:
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CIVIL SPECIFICATION
 Precast concrete tiles(Terrazzo tiles): Where indicated on Drawings, and

Lay mosaico tiles over 30 mm thick mortar bed and 50mm thick bedding
sand
 Gravel : approximately 6mm in diameter, with rounded edges, so they do
not pierce the membrane when walked on, This aggregate is typically dark
grey in colour and Loose-fill the surface with a uniform layer of pea gravel
50 mm thick.
7.6.4 Execution:
Roof waterproofing works shall be executed by a specialized Sub-Contractor
recommended by the waterproofing membrane manufacturer and approved by the
Engineer.
1. After completion and curing of roof screed, inspect condition of substrate

to receive roofing system, and conditions under which work will be
performed. Correct unsatisfactory conditions including inadequate
provisions in substrate for bonding roofing. Do not proceed with roofing
work until unsatisfactory conditions have been corrected.
2. Install cant strips, fillets, and accessory items as indicated, or as

recommended by the manufacturer even though not shown on Drawings.
3. Installation Details: Perform external and internal corners, upstands, and

drainage and pipes penetrations strictly in accordance with details shown
on the Drawings and as recommended by the manufacturer.
4. Substrate shall be smooth, hard dry and free from high spots and
depressions. Substrate shall be swept clean and free from dust, loose
cement scale, oil, grease, foreign substances and debris.
5. Starting at the low point of the slab, apply the waterproofing membrane
loosely laid for horizontal areas with minimum 50 mm overlap. All the joints
shall be welded with hot air.
6. On vertical areas, apply the UV stabilized waterproofing membrane fully

adhered to exposed areas of parapet walls with minimum 50 mm overlap.
Use waterproofing manufacturer's standard system for adhesion of the
membrane. All the joints shall be welded with hot air.
7. Test roof membrane after completion by flooding 50 mm water height for

a period of 48-72 hours as per Engineer approval.
8. Comply with insulation manufacturer's written instruction for particular

conditions of installation. Lay polyethylene sheet protection layer over
waterproofing membrane prior to installation of insulation boards(thermal
boards).
9. Extend insulation full thickness over entire area to be insulated. Cut and
fit tightly around obstructions and fill voids with insulation. Remove
projection interfering with placement.
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CIVIL SPECIFICATION
10. Lay non-woven polyester fabric separation layer over insulation prior to
installation of roof topping (Terrazzo tiles or gravel).
7.7 Joint fillers and sealants
The extent of joint filler and sealants work is shown on the drawings, and is hereby
defined to include all such work not specified in other sections of these
specifications (for work forming joint surfaces).
- Size and Shape: Provide the sizes and shapes of units as shown or, if not
shown, as recommended by the manufacturer for the joint size and condition
shown. Wherever joint movement is a factor in the determination of size,
consult with the Engineer to determine the nature and magnitude of
anticipated joint movements for the temperature and condition of the project
at the time of installation.
- Compressibility: Specified harnesses and compressibility are intended to

establish requirements for normal or average conditions of installation and
use. Wherever a range of hardness of compressibility is available for a
product, comply with the manufacturer's recommendations for the specific
condition of use.
- Colour: Provide each concealed material in manufacturer's standard

colour which has the best overall performance characteristics for the
application shown. Provide exposed materials in black, except where
another color is indicated.
- Compatibility: Before purchase of each filler or gasket material, confirm that

it is compatible with the substrate, sealants, and other materials in the joint
system.
- Adhesives: Pressure sensitive adhesives, compatible with each material

in the joint system, may be applied (at Installer's option) to one face of
joint fillers and gaskets to facilitate installation and permanent anchorage.
Do not allow adhesives to contaminate sealant bond surfaces (if any) in
the joint system.
- For sealant : Materials shall be specified by manufacturer as having an

application temperature range of 8 to 50°C.
- Guarantee: The Contractor shall, in accordance with contract General

Terms and Conditions and Special Conditions clauses entitled "Warranty"
and "Period of Warranty," for a period of two (2) years repair or replace
sealants which fail to perform as air-tight and water-tight joints; or fail in
joint adhesion; cohesion; abrasion, weather, extrusion, migration, or stain
resistance; general durability; or appear to deteriorate if any other manner
not clearly specified by submitted manufacturer's data, as an inherent
quality of the material for the exposure indicated. The guarantee shall
include an agreement to remove and replace other work which has been
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CIVIL SPECIFICATION
superimposed on the sealants and caulking work, to the extent required to

repair or replace the sealants and caulking work.
- Weather Conditions: Do not proceed with installation of sealants under

adverse weather conditions, or when forecasted weather conditions are
unfavorable for proper cure and development of high early bond strength.
Wherever joint width is affected by ambient temperature variations, install
elastomeric sealants only when temperatures are in the lower third of
manufacturer's recommended installation temperature range, so that
sealant will not be subjected to excessive elongation and bond stress.
- Modulus of Elasticity: For joints subject to movement, either thermal or

dynamic; provide elastomeric sealants which have the lowest modulus of
elasticity consistent with exposure to abrasion or abuse. For horizontal
joints subject to traffic provide sealants with high modulus of elasticity, as
required to withstand indentation by impressed stones, etc. Comply with
manufacturer's recommendations wherever no other requirements are
indicated.
7.7.1 Concrete Control-Expansion Joint Fillers:
 Self-expanding Cork Joint Filler (SEC-JF): Provide resilient and non-

extruding type premolded cork units complying with ASTM D1752 Type III,
and AASHTO M153, Type III.
 Sponge Rubber Joint Filler (SR-JF): Provide resilient, non-extruding, open-

cell type premolded rubber, gray to match concrete, complying with ASTM
D1752, Type I and AASHTO M153, Type I.
 Bituminous and Fiber Joint Filler (BF-JF): Provide resilient and non-
extruding type premolded bituminous impregnated fiberboard units
complying with ASTM D1751 and AASHTO M213.
7.7.2 Cellular Foam Expansion Joint Fillers:
 Closed-cell PVC Joint Filler (CPVC-JF): Provide flexible expanded

polyvinyl chloride complying with ASTM D1667, Grade VE 41 B1 (24 Kpa
compression deflection); except provide higher compression deflection
grades as may be necessary to withstand installation forces and provide
proper support for sealants, if any.
 Expanded Polyethylene Joint Filler (EPe-JF): Provide flexible,

compressible, closed-cell polyethylene of not less than 68 Kpa
compression deflection (25%); except provide higher compression
deflection strength as may be necessary to withstand installation forces and
provide proper support for sealants; surface water absorption of not more
than 490 g/sq m
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CIVIL SPECIFICATION
 Open-cell Polyurethane Joint Filler (OPu-JF): Provide flexible, highly

compressible, open-cell polyurethane foam of not less than 20 kg/cu m
density and not less than 13 Kpa compression deflection (25%), with not
more than 10% compression set for 25 hours at 50% compression; comply
with ASTM D1564.
7.7.3 Two-Component Elastomeric Sealants:
 Two-component Polysulfide Sealant (2Ps-S): Polysulfide-based, 2-part

elastomeric sealant, (non-sag) or (self- leveling) recommended by
manufacturer for the application shown.
 Two-component Polyurethane Modified Sealant (2PUMS): Proprietary two

component primerless sealant.
 Two-component Polyurethane Sealant (2Pu-S): Polyure-thane-based, 2-

part elastomeric sealant, (self-leveling) or (non-sag) recommended by
7.7.4 One-Component Elastomeric Sealants:
 OnePart Silicone Rubber Sealant (1SRS): Silicone rubber based, one-

component elastomeric sealant compound.
 Interior Silicone Rubber Sealant (I-SR-S): Silicone rubber-based, one-

part, non-sag, elastomeric sealant, resistant to mildew; recommended by
manufacturer for interior applications, including seal around bathtubs and
similar applications subject to attach by mildew. Provide type
recommended by manufacturer for the porosity of the joint surfaces (non-
acid for the porous surfaces, acid for non-porous).
7.7.5 Preformed Elastomeric Sealants:
 Butyl Rubber Sealant Type (BuR-ST): A partially- vulcanized, self-

adhesive, non-staining, elastomeric butyl rubber type, recommended by the
manufacturer for waterproof construction when compressed up to 35% in
dynamically-moving joints; not less than 98% solids; no deterioration after
3000 hour test in Atlas Weatherometer.
7.7.6 Non-Skinning Mastic Sealants:
 Polybutene Mastic Sealant (PBMS): Either liquid or preformed ribbon

(coiled with release paper) of polybutene-based mastic, non-drying, non-
skinning, non-hardening, of low viscosity, as recommended by the
manufacturer for joints subject to shear movement but not subject to normal
joint movement.
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CIVIL SPECIFICATION
 Polyisobutylene Mastic Sealant (PibM-S): Either liquid or preformed

ribbon (coiled with release paper) of polyisobutylene-based mastic, non-
drying, non-skinning, non-hardening, non-migrating, heavy-bodied as
recommended by manufacturer for large joints subject to shear movement
but not subject to normal joint movement.
7.7.7 Installation:
 Comply with sealant manufacturer's printed instructions except where more

stringent requirements are shown or specified and except where
manufacturer's technical representative directs otherwise.
 Prime or seal the joint surfaces wherever shown or recommended by the

sealant manufacturer. Do not allow primer/sealer to spill or migrate onto
adjoining surfaces.
 Install sealant backer rod for liquid elastomeric sealants, except where
shown to be omitted or recommended to be omitted by sealant
 Install bond breaker tape wherever shown and wherever required by

manufacturer's recommendations to ensure that elastomeric sealants will
perform properly.
 Employ only proven installation techniques which will ensure that sealants
will be deposited in uniform, continuous ribbons without gaps or air pockets;
with complete "wetting" of the joint bond surfaces equally on opposite sides.
Except as otherwise indicated, fill sealant rabbet to a slightly concave
surface, slightly below adjoining surfaces. Where horizontal joints are
between a horizontal surface and a vertical surface, fill joint to form a slight
cove, so that joint will not trap moisture and dirt.
 Install sealants to depths as shown or, if not shown, as recommended by

the sealant manufacturer; but within the following general limitations
measured at the center (thin) section of the bead.
 For sidewalks, pavements and similar joints sealed with elastomeric

sealants and subject to traffic and other abrasion and indentation
exposures, fill joints to a depth equal to 75% of joint width, but not more
than 16 mm deep or less than 10 mm deep.
 For normal moving joints sealed with elastomeric sealants, but not subject
to traffic, fill joints to a depth equal to 50% of joint width, but not more than
12 mm deep or less than 6 mm deep.
 For joints sealed with non-elastomeric sealants and caulking compounds,

fill joints to a depth in the range of 75% to 125% of joint width.
 Spillage: Do not allow sealants or caulking compounds to overflow or spill

onto adjoining surfaces, or to migrate into the voids of adjoining surfaces;
including rough textures such as exposed aggregate panels. Use masking
56
CIVIL SPECIFICATION
tape or other precautionary devices to prevent staining of adjoining

surfaces, by either the primer/sealer or the sealant/caulking compound.
 Remove excess and spillage of compounds promptly as the work

progresses. Clean the adjoining surfaces with solvent recommended by
the manufacturer, to eliminate evidence of spillage; without damage to the
adjoining surfaces or finishes.
 Polysulfide Sealant Installation: Comply with standards recommended by

the sealant manufacturer.
7.7.7 Tests for Performance:
 After nominal cure of exterior joint sealants which are exposed to the
weather, test for water leaks. Flood the joint exposure with water directed
from a 20 mm garden hose held perpendicular to wall face, 600 mm from
joint, connected to a water system with 200 KPa minimum normal water
pressure. Move stream of water along joint at an approximate rate of 6
meters per minute.
 Test approximately 5% of total joint system, in locations which are typical

of every joint condition, and which can be inspected easily for leakage on
opposite face. Conduct test in the presence of the Engineer representative
who will determine the actual percentage of joints to be tested and the
actual period of exposure to water from the hose, based upon the extent of
observed leakage, or lack thereof.
 Repair sealant installation at leaks or, if leakage is excessive, replace

sealant installation as directed.
 Where nature of observed leakage indicates the possibility of inadequate

joint bond strength, the Engineer may direct that additional testing be
performed at a time when joints have been fully cured, followed by natural
exposure through both extreme temperatures and returned to the lowest
range of temperature in which it is feasible to conduct testing. Repair or
replace work as required. Perform testing as directed at any time within 24
months of installation date.
END OF SECTION
57
CIVIL SPECIFICATION
DIVISION (8)
Doors and Windows
8.1 Steel doors and frames:
The extent of standard steel doors and frames is shown on the drawings.
- - Provide standard steel doors and frames manufactured by a single firm
specializing in production of this type of work, unless otherwise
acceptable to the Engineer.
- Fabricate side panels and transom panels to match doors in all respects
unless otherwise indicated.
- Provide doors and frames complying with the Steel Door Institute
"Recommended Specifications, Standard Steel Doors and Frames" (SDI-
100), and as herein specified.
- Fire-rated Assemblies: Where fire-resistance classification is shown or

scheduled for steel doors and frames, provide fire-rated doors
investigated and tested as a fire door assembly, complete with type of
hardware to be used. Identify each fire door with recognized testing
laboratory labels, indicating applicable fire rating of steel doors.
- Construct and install assemblies to comply with NFPA Standard No.

80, and as herein specified.
- Submit Manufacturer's product data for fabrication and installation

instructions.
- Submit shop drawings for fabrication and installation of steel doors and
frames. Include details of each frame type, elevations of door design types,
conditions at openings, details of construction, location and installation
requirements of finish hardware and reinforcements, and details of joints
and connections. Show anchorage and accessory items.
- Provide schedule of doors and frames using same reference numbers for
details and openings as those on contract drawings.
8.1.2 Materials:
A. Hot-rolled Steel Sheets and Strip: Commercial quality carbon steel, pickled and oiled,
complying with ASTM 569 and ASTM A568.
B. Cold-rolled Steel Sheets: Commercial quality carbon steel, complying with ASTM
A366 and ASTM A568.
58
CIVIL SPECIFICATION
C. Galvanized Steel Sheets: Zinc-coated carbon steel sheets of commercial quality,

complying with ASTM A 526; with ASTM A525 G90 zinc coating mill phosphatized.
D. Support and Anchors: Fabricate of not less than 1.31 mm thickness galvanized sheet
steel.
F. Inserts, Bolts, and Fasteners: Manufacturer's standard units, except hot-dip
galvanized items to be built into exterior walls, complying with ASTM A153, Class C or
D as applicable.
G. Shop-applied Paint: For steel surfaces, use rustinhibitive enamel or paint, either air-
drying or baking, suitable as a base for specified finish paints.
8.1.3 Standard Steel Doors:

A. Provide metal doors of types and styles indicated on drawings or schedules and
complying with SDI-100 for minimum materials and construction requirements.
B. Interior doors: Fabricate interior hollow metal doors from 1.2 mm thick commercial
quality cold rolled stretcher-level sheet steel conforming to ASTM A 366, free from
rust, scale, pits, surface defects. Unless otherwise indicated on Drawings, hollow
metal door thickness shall be 44mm.
C. Exterior doors: Fabricate exterior hollow metal doors of 2 outer sheets, 1.6 mm thick
zinc-coated bonderized sheet steel. Provide exterior doors with spring tension type
(aluminum or corrosion resisting steel) or integral elastomeric type (synthetic rubber,
vinyl or neoprene) standard weather stripping at doors in accordance with the
manufacturer's instructions and as approved by the Engineer. Unless otherwise
indicated on Drawings, hollow metal door thickness shall be 44mm.
D. Metal Louvered Doors: Shall be manufacture's standard product fabricated of 18
gauge cold-rolled sheet metal, free from rust, scale, pits and surface defects. Door
thickness shall be 44 mm. Stile channels, stiffener channels and other construction
members shall be of sizes as recommended by the manufacturer. All exposed joints
or seams shall be fully welded, filled and ground smooth to the Engineer satisfaction.
E. Door Louvers: Provide sightproof stationary louvers for interior doors where indicated,
constructed of inverted V-shaped or Y-shaped blades formed for 0.7 mm thickness
cold-rolled steel set into 1 mm thickness steel frame.
F. Where indicated on Drawings, hollow metal steel doors shall be provided with closed-
cell waterproof foamed-in-place polyurethane core insulation material of 24 kg/m3 density.
Polyurethane core doors shall have ‘U’ Factor = 0.079, ‘R’ Factor = 12.64, sound
resistance (STC) = 31 and fire rating (where required) as shown on the drawings.
G. Where required as indicated on door type schedule drawing, provide doors with grills
and vision glass panels of thickness indicated on Drawings.
H. Provide fire-rated doors complying with NFPA 80 or ASTM E 152 and which are labeled
and listed by UL, FM or other testing agency acceptable to the Engineer(at least 3 hours
fire rated polyurethane 35 kg/cu.m). Provide fire rated door frames labeled fire rated
tested in accordance with NFPA 252 and UL 10(b) with rating as shown on drawings. Fire
59
CIVIL SPECIFICATION
rated door pairs shall be provided with astragal intumescent protection strip unless
otherwise shown. Fire rated doors and frames shall be as per manufacturer
instructions and recommendations as per the Engineer approval.
J. Metal Louvers Doors:
Manufacturer's standard sight-proof (and light-proof Manufacturer's standard
sight-proof (and light-proof where called for) 18 gauge steel louvers of
sizes indicated shall be provided as required.
 Louvers shall have 18 gauge steel channel frames which shall be
fully concealed behind face sheets of doors.
 There shall be no overlapping of face sheets with louver blades on
frames.
L. The doors should be guaranteed for a minimum of 5 years starting from the
project's contractual completion date.
8.1.4 Standard Steel Frames:
A. Provide metal frames of the types and styles indicated on drawings or schedules and
complying with SDI-100 for minimum materials and construction requirements.
1. Fabrication frames with mitered and welded corners.
2. Fabricate frames with mitered corners knocked-down, for field assembly.
B. Door Silencers: Drill stops to receive 2 silencers on strike jambs or single-swing

frames and 2 silencers on heads of double-swing frames.
C. Plaster Guards: Provide 0.55 mm thickness steel plaster guards or mortar boxes,
welded to frame, at back of finish hardware cutouts where mortar or other materials
might obstruct hardware operation.
8.1.5 Installation:
A. General: Install hollow metal units and accessories in accordance with final shop
drawings and manufacturer's data, and as herein specified.
B. Placing Frames:
1. Comply with the provisions of SDI-105 "Recommended Erection Instructions

for Steel Frames," unless otherwise indicated.
2. Except for frames located at in-place concrete or masonry, place frames prior
to construction of enclosing walls and ceiling. Set frames accurately in position,
plumbed, aligned, and braced securely until permanent anchors are set. After
wall construction is completed, remove temporary braces and spreaders
leaving surfaces smooth and undamaged.
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CIVIL SPECIFICATION
3. In masonry construction, locate 3 wall anchors per jamb at hinge and strike
levels. Build-in of anchors and grouting of frames is specified in the 04 Series
section.
4. At in-place concrete or masonry construction, set frames and secure to

adjacent construction with machine screws and masonry anchorage devices.
5. Install fire-rated frames in accordance with NFPA Standard No. 80.
6. In metal stud partitions, install at least 3 wall anchors per jamb at hinge and
strike levels. In open steel stud partitions, place studs in wall anchor notches
and wire tie. In closed steel stud partitions attach studs to wall anchors with
tapping screws.
C. Door Installations:
1. Fit hollow metal doors accurately in their respective frames, within clearances
specified in SDI-100.
2. Place fire-rated doors with clearances as specified in NFPA Standard No. 80.
3. Check and readjust operating finish hardware items in hollow metal work prior to final
inspection. Leave work in complete and proper operating condition. Remove and
replace defective work, including doors or frames which are wraped, bowed or
otherwise damaged.
4. Prime Coat Touch-up: Immediately after erection, sand smooth any rusted or
damaged areas of prime coat and apply touch-up of compatible air-drying primer.
8.2 Wooden Door:

- The work shall be executed and tested in accordance with the current editions of the
following standards
 Architectural Woodworking Institute, Chesterfield House - Suite
A, 5055 South Chesterfield Road, Arlinton, Virginia 22206, USA.
 AWl Architectural Woodwork Quality Standard, Guide

Specifications and Certification Program.
 British Standards and Codes of Practices(BS459 door)
- Contractor should be Complete schedule of all openings in which wood

doors are to be installed.
- Contractor should be submitted Details of construction, species and

matching and Certification that products meet standards cited.
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CIVIL SPECIFICATION
8.2.2 Materials:
- All doors shall be fabricated to the quality standards of AWl and shall be 50 mm thick
unless otheJWise indicated.
- All doors shall be assembled with type Waterproof adhesives.
‐ All doors other than fire-rated doors, sound insulating doors, and hollow core doors,
shall be solid core doors, 50 millimeters thick as follows:
 Core shall be type SRC [stile and rail solid core].
 Face shall be premium grade faces.
 Pairs of doors shall have matched grain face veneers.
 Doors shall have matching hardwood edge strips laminated to the stiles.
 Where glazing panels or louvers are indicated, openings in non-fire rated doors
shall be edged with matching hardwood.
-Fire rated doors shall be Underwriters Laboratories labeled fire doors as follows
for the label scheduled on the drawings.
 Fire rated doors in corresponding fire rated frames shall be installed in accordance
with the requirements of NFPA publication no. 80, "Standard for Fire Doors and
Windows".
 Installation is covered in Section 06100, ROUGH CARPENTRY .
 Sound insulating doors shall be type SR with face veneer to match that of solid core
flush doors.
 Thickness shall be 45 millimeters [1-3/4 inches] with a sound transmission
- manufacturers: SIDCO, FADEN, approved equal.
- the contractor shall not delivered until the entire building has been free from dampness
due to plastering or other work for at least ten (10) days.
- Doors shall be delivered to job site completely enveloped in protective cover to prevent
damage due to moisture or other elements that might stain the surfaces.
- Protect all doors against dampness, store in dray and well-ventilated area, and do not
subject to extreme changes of temperature or humidity.
- After the doors are installed in their openings, provide adequate protection to prevent
damage due to other construction operations and movement of materials,
equipment, and people through the openings.
- Furnish wood doors with the door manufacturer's warranty covering defects in materials
and workmanship. Duration of warranty shall be as follows: Solid core door, interior
or lifetime. Solid core doors, exterior - two (2) years.
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CIVIL SPECIFICATION
8.2.3 Installation:
A. Fit to the following tolerance :
 3.0 mm (1/8") on each vertical side.
 3.0 mm (1/8") on top.
 5.0 mm (1/5") on bottom except when hardware requirements, floor finishes
require otherwise, or where undercuts are indicated.
 Bevel lock edge 3.0 mm (1/8") in 50 mm (2").
B. Install all hardware to template provided by hardware manufacturer.
C. Sand all surface planed or cut during fitting and installation of hardware.
8.3 Aluminium Window:

- Comply with the applicable provisions of the following standards, except as otherwise
shown or specified.
1- Architectural Aluminum Manufacturers Association (AAMA):
a. 302.9 Voluntary Specifications for Aluminum Prime Windows.
b. 603.7 Performance Requirements and Test Procedures for Pigmented Organic

Coatings on Extruded Aluminum.
c. 1502.6 Voluntary Standards and Tests of Thermal Performance of Residential

Insulating Windows and Sliding Glass Doors.
2- Aluminum Association (AA): Designation System for Aluminum Finishes.
3- Product Data: Manufacturer's descriptive data and installation instructions shall be

submitted for approval.
4- Shop Drawings: Before delivery, submit shop drawings for aluminum windows.
Shop drawings shall show elevations of units, full-size sections, thicknesses,
fastening, methods of installation and anchorage, size and spacing of anchors,
method of glazing, locations of operating hardware, mullion details, method and
material for weatherstripping, method of attaching screens, details of installation,
connections with other work and window schedules showing locations of each
window unit.
63
CIVIL SPECIFICATION
5- Certificates of Compliance: Submit certificates of compliance stating that the prime

windows conform to the specified requirements. Quality certification labels affixed
to windows in accordance with AAMA 302.9 for prime windows are acceptable in
lieu of certificates.
6- Windows shall be stored above ground and under weathertight coverings or
enclosures.
7- Protective Coating Or Covering: Prior to shipment from the factory, finished

surfaces of aluminum shall receive a protective coating or covering. Coating or
covering shall not chip, peel, or flake due to temperature or weather and shall
protect against discoloration and surface damage from transportation, storage,
and construction activities. Coating or covering shall be readily removable
without affecting the finish.
8- Covering shall be either adhesive paper, waterproof tape or strippable plastic.

Coating applied to aluminum shall be two sprayed-on coats of clear, water-white,
non-yellowing, methacrylate lacquer to a total minimum thickness of 10 microns;
maximum thickness 20 microns.
8.3.2 Materials:
- Material shall conform to the requirements of Master Specification Part A
(Architectural) of AAMA 302.9.
- Aluminum sections minimum wall thicknesses shall be 2.5mm, unless

otherwise indicated on drawings,
- Glass and glazing materials shall conform to related Section.
- Sealants and caulking shall conform to related Section .
- Weatherstrips shall conform to AAMA Specification 302.9.
- Fabrication of window units shall conform to the requirements of Master

Specification Part A (Architectural) of AAMA 302.9
- (Double hung) (Triple hung) (Projected or Hopper) window units having

locking rail 1800 mm or more above the floor shall have provisions for pole
operation
- General: Shapes shown are representations of design, function and

required profile. Dimensions shown are minimum.
- Insect screens shall be provided for sash or ventilators of window units

noted or scheduled. Screens shall conform to AAMA 302.9 and as
specified herein and Screens shall be (full-length top-hinged, outside-
mounted) (stationary inside-mounted) (single-sliding outside-mounted)
type. Insect screens shall be designed for the type of window with which
they will be used and shall be interchangeable with other units of the
same size and type. Screens for hopper ventilators shall be stationary
type attached directly to outside of the window unit
64
CIVIL SPECIFICATION
8.3.3 Installation:
- Comply with manufacturer's specifications and recommendations for the
installation of window units, hardware, operators, and other components of
the work
- Set units, plumb, level and true to line, without warp or rack of frames or
sash. Anchor securely in place. Where aluminum surfaces are in contact
with or fastened to dissimilar materials, except stainless steel or zinc, the
aluminum surface shall be protected from dissimilar materials as specified in
the appendix of AAMA 302.9. Surfaces in contact with sealant after
installation shall not be coated with any type of protective material.
- Clean aluminum surfaces promptly after installation of windows,

exercising care to avoid damage of the protective coating. Remove
excess glazing and sealant compounds, dirt and other substances.
Lubricate hardware and other moving parts.
- Remove protection when no longer required.
8.4 Finish Hardware:

- Comply with the applicable provisions of the following codes and standards,
1. American National Standards Institute (ANSI):

a. A 156.1 Butts and Hinges, Heavy Weight
b. A 156.2 Locks & Lock Trim, Grade 1, Series 1000 or 4000
c. A 156.3 Exit Devices, Grade 1
d. A 156.4 Door Control Closers, Grade 1
e. A 156.5 Auxiliary Locks and Associated Products, Grade 1.
f. A 156.6 Architectural Door Trim, Grade 1
g. A 156.7 Template Hinge Dimensions
h. A 156.8 Door Controls - Overhead Holders, Grade 1.
i. A 156.9 Cabinet Hardware
2. Builders Hardware Manufacturers Association (BHMA):

a. 1101 Spring Hinges Standard, Grade 1
b. 1201 Auxiliary Hardware Standard, Grade 1
c. 1301 Materials and Finishes Standard
d. 1401 Sliding and Folding Door Hardware Standard.
65
CIVIL SPECIFICATION
3. National Fire Protection Association (NFPA) Publications:
a. 80 Standard for Fire Doors and Windows

b. 101 Code for Safety to Life from Fire in Buildings and Structures.
- Certificates of Compliance and Test Reports
a. Submit for approval concurrently with hardware list, certification from
manufacturer that hardware conforms to requirements specified herein. Submit
certified copies of reports of tests required in referenced publications for
hardware items specified.
8.4.3 Materials:
1. Hinges: Hinges shall meet the requirements of ANSI A156.1. Hinges shall bear name
or trademark of manufacturer. Height (length) of hinge shall be as necessary to clear
trim when door is opened to 180 degree, where required. Spring hinges shall meet
requirements of BHMA 1101. Hinges shall have non-rising removable pins, and be
heavy duty, ball bearing.
2. Locksets and Latchsets: Locksets and latchsets shall meet the requirements of ANSI
A 156.2 and shall be the series, types, grades, and functions as specified and
scheduled. [Locks shall have (interchangeable cylinders) (or) (removable core)
removable and replaceable by use of special control keys.] Lock cylinders shall have
not less than (6) pin tumblers. Lock cylinders shall be permanently inscribed with a
number that identifies the key-change combination to the building, lock manufacturer,
key-control symbol, and manufacturer's trademark. Only manufacturer's name or
trademark shall be visible after installation.
3. Auxiliary Locks: Auxiliary locks shall meet the requirements of ANSI A 156.5 and shall
be the series, types, grades, and functions as specified and scheduled. Locks shall
have (interchangeable cylinders) (or) (removable cores) removable and replaceable
by use of special control keys. Lock cylinders shall have not less than (6) pin tumblers.
(Provide locks with escutcheons.)
4. Exit Devices: Exit devices shall meet the requirements of ANSI A156.3, grade 1, of
types and functions scheduled. All units shall have lock down device except labelled
fire doors.
5. Door Closing Devices: Shall meet the requirements of ANSI 156.4, Grade 1, (surface or
Concealed) type and function, as specified and scheduled. The sweep period of the
closer shall be adjusted so that from an open position of 70 degree, the door will take at
lease 3 seconds to move to a point 75 mm from the latch, measured to the leading edge
of the door.
6. Push-pull Plates: Plates shall meet the requirements of ANSI A156.6. Push-pull plates
shall be provided with cutouts for cylinders or keys on doors requiring locks. Push-pull
plates for doors not requiring locks shall not have cutouts.
66
CIVIL SPECIFICATION
7. Thresholds: Thresholds shall be ANSI A 156.3, auxiliary item (AI) where scheduled for
panic exit device installation, and ANSI A156.4, type scheduled for floor pivot
installations. Other thresholds as scheduled are ANSI A156.6 product type J 600.
8. Door Stops: Door stops shall be provided and located to prevent contact between door
hardware, door, or both and adjacent wall surfaces. Provide hold open device for out-
swinging exterior doors.
9. Door Silencers: Silencers shall meet the requirements of Builder's Hardware (A 156.
16). Provide three on strike jamb of frames for single doors; two on head frame for double
doors, and four on strike jamb of frames for dutch doors.
10. Padlocks: Padlocks shall be 7-lever, key type with minimum 63.5 mm case size,
galvanized. Shackle shall be case-hardened.
11. Keys shall be permanently inscribed with a number that identifies the cylinder number,
lock manufacturer and the key symbol. Keys shall be appropriately tagged. Keys shall
be provided as follows:
All locks: four (4) keys each lock.

Master-keyed groups: Three (3), six (6) master keys each group.
Grandmaster-keyed system(s): Three (3), six (6) grandmaster keys each system.
12. Supply fasteners of proper type, quality, size, quantity, and finish with hardware.
Fasteners exposed to weather shall be nonferrous metal or stainless steel and match
finish of trim as closely as possible. (Where hardware is of stainless steel, provide screws
and fastenings also of stainless steel.) Use fasteners of type necessary to accomplish a
permanent installation. (Use full-threaded wood screws.)
8.4.3 Installation:
- General: Finish hardware items shall be installed in a neat, workmanlike
manner according to the manufacturer's recommendations unless otherwise
specified herein.
- Fasteners: Suitable fastening devices shall be provided for installation of

hardware items. Installation shall provide against shock and tampering.
Exposed fastenings shall match contiguous material and finish of hardware
items and shall be inconspicuous. Where practicable shall finish flush with
surrounding surfaces. Fastenings shall be of materials compatible with
contacting hardware surfaces.
- Protection: Protect installed hardware from paint, stains, and blemishes

until acceptance of the work.
- Locks: Locate knobs so that centerline of strike is 1024 mm (nominal)

above bottom of door frame
67
CIVIL SPECIFICATION
- Deadlocks: Mount deadlocks so that centerline of cylinder and strike is

1500 mm (nominal) above bottom of door frame. (Do not mount deadlocks
in conjunction with push and pull plates.)
- Fire Exit (Panic) Device: Locate so that centerline of lock strike is 1024 mm
(nominal) above bottom of door frame. (Where knob, pull, or pull with thumb
piece is used as outside trim with panic devices, height of strike will
determine position of outside trim.)
- Door Pulls: Locate so that centerline of grip, or of bar where single bar is
used, is 1067 mm (nominal) above bottom of door frame.
- Push Plates: Locate so that centerline of push plate is 1143 mm (nominal)

above bottom of door frame.
- Combination Push and Pull Bars: Mount independent of other hardware

and locate so that centerline of push and pull bar is 1067 mm above bottom
of door frame.
- Hinges: Located as follows:
 Top Hinge: Not over 300 mm from inside of frame rabbet at heat to
centerline of hinge.
 Bottom Hinge: Not over 325 mm above bottom of door frame to

centerline of hinge.
 Center Hinge: Midway between top and bottom hinges.
- Fire Doors: Hardware installation for fire doors shall conform to the
applicable requirements of NFPA Standard No. 80 except that hardware on
fire doors that serve as exit doors shall conform to applicable requirements
of NFPA No. 101.
8.5 Glass:
Comply with the applicable provisions of the following codes and standards,
except as otherwise shown and specified:
- Flat Glass Marketing Association (FGMA) "Glazing Sealing Systems
Manual" and "Glazing Manual."
- American National Standards Institute (ANSI) Z97.1 "Safety Glazing

Material used in Building, Performance Specifications and Methods of Test
for Use UBC Standard" shall be applicable for manufacturing and installing
glazing materials.
- American Society for Testing and Materials (ASTM): Standards as specified

in this Section.
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CIVIL SPECIFICATION
- Glass Statistical Factor: Glass thicknesses specified or shown are

minimum thickness for particular products which may increase to conform
to the statistical factor, but not decrease. All glass for the size openings
shown will be in thicknesses such that the probability of breakage at
"Design-Wind Pressure"
- Glass shall be identified by the manufacturer's labels for grade and quality.
The labels shall not be removed until authorized by the Engineer.
- Suppliers should be Submitted manufacturer's specifications and

installation instructions for each type of glass required. Include test data
substantiating that glass complies with these specifications. Indicate by
transmittal that glazier has received copy of handling and glazing
instructions.
- Submit manufacturer's specifications and installation instructions for each

type of glazing sealant and compound, gasket, and associated materials.
Include certification that each material complies with the specifications and
is intended for the applications shown. Indicate by transmittal that glazier
has received recommendations and installation instructions for glazing
materials.
- Suppliers should be Submitted 300 mm square mock-up samples of each

type glass. Engineer's review will be for color, reflectivity, finish, and pattern
only.
- Guarantee, Insulating Glass (Vertical Application): Submit a 10-year

guarantee against material obstruction of vision as a result of dust or film
formation on the internal glass surfaces as a result of the failure of the
hermetic seal and stating that insulating glass will maintain a maximum dew
point of -45°C for 10-years. Upon notification of such defects, within the
guarantee period, make the necessary replacements without delay.
- Guarantee, Laminated Glass: Submit a 5-year guarantee against

delamination of laminated glass. Upon notification of such defect, within the
guarantee period, make the necessary replacements without delay.
- Guarantee, Mirrors: Submit a 5-year guarantee against any evidence of

silver spoilage. Upon notification of such defects, within the guarantee
period, make the necessary replacements without delay.
8.5.3 Materials:
- Clear Plate or Float Glass: Polished plate or float glass; 6 mm thick, except
as otherwise indicated.
- Heat-absorbing Plate or Float Glass: Manufacturer's standard blue-green

tinted plate or float glass with less than 60% solar heat transmittance and
approximately 75% light transmission; 6 mm thick, except as otherwise
indicated.
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CIVIL SPECIFICATION
- Clear Sheet Glass: Clear sheet glass; double strength, except as otherwise
indicated, 3 mm minimum thickness.
- Reflective Coated Glass: Heat-strengthened or tempered float glass, 6 mm

thick, except as otherwise indicated.
- Tempered Glass: Either float (plate) glass, or sheet glass; which has been
heat-strengthened by manufacturer's standard process (after cutting to final
size), to achieve a flexural strength of 4 times normal glass strength; clear
or tinted, except as otherwise indicated. Tint shall be as selected by the
Engineer. Provide 6 mm or 4.76 mm thick glass as per drawings.
- Insulating Glass Units: Manufacturer's standard units of 2 sheets of 6 mm

thick clear float (plate) glass; permanently and hermetically sealed together
at edges with spacer tube, sealant, and metal protective edge banding to
provide a dehydrated air space 12 mm thick with -45°C dew point; fabricate
to the sizes and shapes indicated. Provide moisture-absorbing desiccant
within spacer tube to maintain the air space at the dew point specified.
8.5.4 Glazing Sealants/ compounds:

- A. Silicone Rubber Glazing Sealant: Silicon rubber, one-part elastomeric
sealant. Provide acid-type for non-porous channel surfaces.
- B. Two-component Polysulfide Glazing Sealant: Polysulfide 2-part

elastomeric sealant, (non-sag); with container bearing Thiokol Chemical
Corporation seal of approval; compounded by manufacturer specifically for
glazing.
- C. Butyl Rubber Glazing Tape: Partly-vulcanized, self- adhesive, non-

staining, elastomeric butyl rubber tape, 98% solids, intended for 35%
compression, no appreciable deterioration for 3000 hour test in Atlas
Weatherometer.
- D. One-component Acrylic Glazing Sealant: Solvent-based, acrylic

terpolymer, thermoplastic sealant; 95% of solids acrylic; compounded
specifically for glazing.
- E. Acrylic-latex Glazing Sealant: Modified latex rubber and acrylic

emulsion-polymer, compounded specifically as a glazing sealant with
permanent flexibility (non-hardening), non-staining and non-bleeding.
- F. Butyl Rubber Glazing Sealant: Polymerized butyl rubber compound

with inert fillers and pigments, solvent-based with 75% solids, non-sag,
tack-free within 24 hours, paintable, non-staining.
- glazing gaskets : Structural Rubber Glazing Gaskets: Neoprene extrusions

with injection-molded corner units, fabricated into frames, with either
integral or separate locking strips (zippers); comply with ASTM C542, black.
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CIVIL SPECIFICATION
- Molded Neoprene Glazing Gaskets: Molded or extruded neoprene gaskets

of the profile and hardness required for watertight construction; comply with
ASTM D 2000, designation 2BC 415 3BC 620, black.
- Polyvinyl Chloride Glazing Gaskets: Extruded, flexible PVC gaskets of the

profile and hardness shown or as required for watertight construction;
comply with ASTM D 2287.
- Vinyl Foam Glazing Tape: Closed cell, flexible, self- adhesive, non-
extruding, polyvinyl chloride foam tape; recommended by manufacturer for
exterior, exposed, watertight installation of glass, with only nominal
pressure in the glazing channel; comply with ASTM D 1667.
8.5.5 Installation:
- Watertight and airtight installation of each piece of exterior glass is required.
Each installation must withstand normal regional temperature changes,
wind loading, impact loading (for operating sash and doors) without failure
of any kind including loss or breakage of glass, failure of sealants or gaskets
to remain watertight and air-tight, deterioration of glazing materials and
other defects in the work.
- Glazing channel dimensions as shown are intended to provide for

necessary minimum bite on the glass, minimum edge clearance and
adequate sealant thicknesses, with reasonable tolerances. The glazier is
responsible for correct glass size for each opening, within the tolerances
and necessary dimensions established.
- Comply with ANSI Z 97.1 for safety glazing materials at the location shown,
specified, and as required.
- Clean the glazing channel, or other framing members to receive glass,

immediately before glazing. Remove coatings which are not firmly bonded
to the substrate. Remove lacquer from metal surfaces wherever
elastomeric sealants to be applied.
- Remove and replace glass which is broken, chipped, cracked, abraded or

damaged in other ways during the construction period, including natural
causes, accidents and vandalism.
- Maintain glass in a reasonably clean condition during construction, so that

it will not be damaged by corrosive action and will not contribute (by wash-
off) to the deterioration of glazing materials and other work.
- Wash and polish glass on exposed faces not more than 4 days prior to
Engineer's acceptance of the work in each area. Comply with glass
manufacturer's recommendations.
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CIVIL SPECIFICATION
8.6 Glazed Aluminium Curtain Walls:

Provide conventionally glazed aluminum curtain wall system that complete
integrated and functional system that is fit to the purpose and produced by an
international manufacturer having not less than fifteen years documented
experience in that field, and Withstands loads and thermal and structural
movement requirements indicated without failure. Failure includes the
following:
a. Air infiltration and water penetration exceeding specified limits.

b. Members transferring stresses, including those caused by thermal and
structural movement, to glazing units.
8.6.1 Performance Requirements
- General Performance: Comply with performance requirements specified,

as determined by preconstruction testing of glazed aluminum curtain walls
representing those indicated for this Project without failure due to defective
manufacture, fabrication, installation, or other defects in construction.
- Glazed aluminum curtain walls shall withstand movements of support-ing

structure including, but not limited to, story drift, twist, column shortening,
long-term creep, and deflection from uniformly distributed and concentrated
live loads.
- Glazed aluminum curtain should be resisting Failure includes the following
a. Deflection exceeding specified limits.

b. Thermal stresses transferring to building structure.
c. Glass breakage.
d. Noise or vibration created by wind and thermal and structural
movements.
e. Loosening or weakening of fasteners, attachments, and other
components.
f. Sealant failure.
g. Failure of operating units.
- Design glazed aluminum curtain walls, including comprehensive

engineering analysis by a qualified professional engineer, using
performance requirements and design criteria indicated.
 Wind Loads:
Basic Wind Speed: 52 m/s according to SBC.

Exposure Category: C
 Seismic Loads:
Seismic zone : zone 2B
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CIVIL SPECIFICATION
- Structural-Test Performance: Provide glazed aluminum curtain-wall

systems, including anchorage, capable of withstanding test pressure
indicated without material and deflection failures and permanent
deformation of structural members exceeding 0.2 percent of span when
tested according to ASTM E 330
1) When tested at positive and negative wind-load design pressures,

assemblies do not evidence deflection exceeding specified limits.
2) When tested at 150 percent of positive and negative wind-load
design pressures, assemblies, including anchorage, do not
evidence material failures, structural distress, and permanent
deformation of main framing members exceeding 0.2 percent of
span.
3) Test Durations: As required by design wind velocity, but not less
than 10 seconds.
- Deflection of Framing Members: At design wind pressure, as follows
1) Deflection Normal to Wall Plane: Limited to 1/175 of clear span for

spans up to 4.1 m and to 1/240 of clear span plus 6.35 mm for
spans greater than 4.1 m or an amount that restricts edge
deflection of individual glazing lites to 19 mm, whichever is less.
2) Deflection Parallel to Glazing Plane: Limited to L/360 of clear span

or 3.2 mm, whichever is smaller.
3) Operable Units: Provide a minimum 1.6-mm clearance between

framing members and operable units.
4) Cantilever Deflection: Where framing members overhang an

anchor point, limit deflection to two times the length of cantilevered
member, divided by 175.
- Thermal Movements: Provide glazed aluminum curtain-wall systems that

allow for thermal movements resulting from the following maximum change
(range) in ambient and surface temperatures. Base engineering calculation
on surface temperatures of materials due to both solar heat gain and
nighttime-sky heat loss.
1) Temperature Change (Range): 67 deg C, ambient; 100

deg C, material surfaces.
2) Test Interior Ambient-Air Temperature: 24 deg C.
3) Test Performance: No buckling, stress on glass, glazing-

edge seal failure, sealant failure, excess stress on curtain-
wall framing, anchors and fasteners, or reduction of
performance when tested according to AAMA 501.5.
- Water Penetration under Static Pressure: No evidence of water penetration

through fixed glazing and framing areas when tested according to ASTM E
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CIVIL SPECIFICATION
331 at a minimum static-air-pressure differential of 20 percent of positive

wind-load design pressure, but not less than 480 Pa.
- Air Infiltration: Maximum air leakage through fixed glazing and framing
areas of 0.7 L/s per sq. m of fixed wall area as determined according to
ASTM E 283 at a minimum static-air-pressure differential of 300 Pa.
- Condensation Resistance: Fixed glazing and framing areas shall have an

NFRC- certified condensation resistance rating of no less than 55 as
determined according to NFRC 500.
- Sound Transmission: Provide glazed aluminum curtain walls with fixed

glazing and framing areas having the following sound-transmission
characteristics: Outdoor-Indoor Transmission Class: Minimum 34when
tested for laboratory sound transmission loss according to ASTM E 90 and
determined by ASTM E 1332.
- Manufacturer Qualifications: A manufacturer or system supplier capable of

producing glazed aluminum curtain wall systems that meet or exceed
energy performance requirements indicated and of documenting this
performance by certification, labeling, and inclusion in lists. Manufacturer
should have not less fifteen (15) years of documented experience in that
field.
- Preconstruction Testing Agency Qualifications: Qualified according to

ISO/IEC 17025 and accredited by ICC-ES for preconstruction testing
indicated.
- Testing Agency Qualifications: Qualified according to ASTM E 699 for

testing indicated.
- Welding Qualifications: Qualify procedures and personnel according to the

following:
AWS D1.1/D1.1M, "Structural Welding Code - Steel."
AWS D1.2/D1.2M, "Structural Welding Code - Aluminum."
- Energy Performance Standards: Comply with NFRC for minimum

standards of energy performance, materials, components, accessories,
and fabrication. Comply with more stringent requirements if indicated.
- Mockups Sample : Build mockups to verify selections made under sample

submittals and to demonstrate aesthetic effects and set quality standards
for fabrication and installation.
 Build mockup of typical wall area as shown on Drawings.
 Field testing shall be performed on mockups according to
requirements in "Field Quality Control" Article.
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CIVIL SPECIFICATION
 Approval of mockups does not constitute approval of deviations

from the Contract Documents contained in mockups unless
Architect specifically approves such deviations in writing.
 Approved mockups may become part of the completed Work if
undisturbed at time of Substantial Completion.
- Warranty : Special Assembly Warranty: Provide complete system warranty

in which Manufacturer, Fabricator and Installer are jointly and severally
responsible and agree to repair or replace components of glazed curtain
wall systems that do not comply with requirements or that fail in materials
or workmanship within specified warranty period.
 Failures include, but are not limited to, the following:

 Structural failures including, but not limited to, excessive deflection.
 Noise or vibration created by wind and thermal and structural
movements.
 Deterioration of metals, metal finishes, and other materials beyond
normal weathering.
 Adhesive or cohesive sealant failures.
 Water penetration through fixed glazing and framing areas.
 Failure of operating components.
- Warranty Period 10 years from date of Substantial Completion.
- Submittal: the supplier should be submitted Shop Drawings: For glazed

aluminum curtain walls. Include plans, elevations, sections, full-size
details, and attachments to other work.
- the supplier should be submitted Samples for Initial Selection: For units
with factory-applied color finishes.
8.6.3 Materials:
- Extrusions shall be 6063-T5 Alloy and Temper. Fasteners, where exposed
shall be Aluminum, Stainless steel or Zinc plated steel in accordance with
ASTM A164. Perimeter anchors shall be Aluminum or Steel providing the
Steel is properly isolated from the Aluminum.
- Exterior weathering shall be EPDM and interior weathering shall be PVC.

Factory applied structural silicone shall be manufactured by DOW
CORNING or approved equal.
8.6.4 Installation:
- Framing shall be installed, glazed and adjusted by experienced workmen
in accordance with the manufacturer's installation instruction and/or
approved shop drawings.
END OF SECTION
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CIVIL SPECIFICATION
DIVISION (9)
Finishes
9.1 Portland Cement Plaster:
The work under this section consists of furnishing and installing all portland cement plaster
and accessories as indicated in the drawings and as specified herein, including but not limited
to the following:
1. Cement plaster to be applied directly to concrete or concrete

masonry and precast panel.
2. Base for ceramic tile, or other products unless specifically specified

in other sections.
- The work shall be executed and tested in accordance with the current
editions of the following standards:
 AASHTO Quality of water to be used in concrete
 PCA Portland Cement Association
 ANSI A42.2 Portland Cement and Portland Cement-Lime
Plastering, Exterior (Stucco) and Interior," except where more
detailed or stringent requirements are indicated.
 ASTM American Society for Testing and Materials
- The contractor Submit manufacturer's product specifications and

installation instructions for each product, including data showing
compliance with the requirements. Distribute an additional copy of each
installation instruction to the installer.
9.1.2 Plastering Materials
A. Portland cement shall be type II or V, complying with ANSI/ASTM C 150.
B. Lime shall be type S, complying with ANSI/ASTM C 206.
C. Water shall comply with AASHTO T 26.
D. Aggregates: Shall comply with ANSI/ASTM C 144
E. Accessories : Corner beads, control joints, cornered, metal lath and other
plaster accessories shall be as specified in this section and approved by
Engineer.
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CIVIL SPECIFICATION
F. Lath And Reinforcement :
 Metal Reinforcement: Expanded stucco mesh, galvanized steel,

approximately 34 mm x 75 mm openings, weighing 1.70 kg/m2.
 Fasteners: Galvanized steel, of type and length suitable for adequate
penetration of the substrate, equipped with 6 mm furring device except
where used with self-furring lath or reinforcement.
 Corner Reinforcement: Special woven wire corner reinforcing strip,
galvanized.
9.1.3 Execution
- Clean all surfaces to be plastered of dust, loose mortar and traces of salt.
- Apply wash of sand and cement in equal parts to form bond coat.
- Install accessories.
- Prior to installation of Portland cement plaster work, provide sample mock-

up panels using materials and finishes specified for final work, Construct
sample panels at the site, as directed, and of full thickness and
approximately 1.3 sq m.
- All plaster to be three coat application to 20 mm (3/4") thickness.
- Size batches for complete use within a maximum of one hour after mixing
and to set within a maximum of four hours.
- It is preferable all plaster shall be mixed by mechanical means.
- For Brown (Render) Coat :
 Apply to all masonry, and concrete surfaces after preparation

 Apply to all scratch coats
 1 part cement, 1/2 part lime and 6-7 parts of sand.
 Approximate thickness 10 mm (3/8"}.
- All finish surfaces shall be evenly applied and properly troweled to finish or
texture indicated or desired.
- For color plastering: Surfaces shall be uniform in color, free from stains,
marks and defects straight-edged, plumb and level in every direction, with
all angles straight, true and perfect.
- Protect each coat of Portland cement plaster work from dry-out for a period
of 20 to 24 hours after placement (or until curing operation will not
damage surface), and moisture-cure not less than 48 hours after time of
placement. Moisture-cure by maintaining in a moist condition, by frequent
fog-spraying with water and by protecting from fast dry-out with covering
of polyethylene film or similar enclosure. Dry each coat to a uniform
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CIVIL SPECIFICATION
moisture content before installing succeeding coat, and do not install

finish-coat until base-coat has been dried at least 5 days.
- When plastering work is completed, remove unused materials, containers,

equipment, and plaster.
- Protect cement plaster from deterioration and damage during remainder of

construction.
9.2 Ceramic Tile:

The work under this section consist of furnishing and installing all ceramic tile and related work
as indicated in the drawings and as specified herein.
- The work shall be executed and tested in accordance with the
current editions of the following standards:
 ANSI A 108.1 “Standard Specification for Ceramic Tile Installed in Dry Set
Portland Cement Mortar”.
 ANSI A 137.1 “merican National Standards Institute for Ceramic Tile.
 TCA Tile Council of America "Handbook for Ceramic Tile Installation"
- Single Source Materials: Provide materials obtained from only one

source and from the same.
- Allowable Variations in Finished Work: Do not exceed the following

deviations from level of plumb, and elevations, locations, slopes, and
alignments shown:
 Floors: 3 mm in 3 m run, any direction: + 3 mm at any location: 0.8 mm
offset at any location.
 Walls: 3 mm in 2.4 m run, any direction: + 3 mm at any location: 0.8 mm
offset at any location.
 Ceilings: Same as walls.
 Joints: + 0.8 mm joint width variation at any location; 1.6 mm in 0.9 m run
deviation from plumb and true and for other variations in alignment of joints.
- Product Data: Submit manufacturer's technical information and installation

instructions for all materials required, except bulk materials. Include
certifications and other data as may be required to show compliance with
these specifications. Transmit a copy of each instruction to the installer.
- Samples: Submit samples of each type and color or tile required, not less
than 300 mm square on plywood or hardboard backing and grouted.
Also, submit full-size samples of each tile accessory. Review will be for
colour, pattern, and texture. Compliance with other requirements is the
responsibility of the Contractor.
- when the tile works are exposed to direct sunlight and moisture, it is
recommended to install expansion joints in the tiles every 3.5 m and in
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CIVIL SPECIFICATION
indoor areas every 6-8 m.
- Materials be subject to a minimum of 10 year guarantee.
9.2.2 Materials
- Ceramic Wall Tile: Toilet and kitchen tiles shall manufactured by any
approved similar in pattern and equal in quality, and All external comers
shall be formed with bullnose units and all internal corners shall be
square.
- Ceramic Floor Tiles : Shall be natural clay, cushion edge, unglazed

ceramic, anti-slip suitable for use in toilet-kitchen
- Epoxy Adhesive: Two-component epoxy resin and hardener
- Organic Adhesive: ANSI A136.1, with Tile Contractor's Association of

America or Adhesive and Sealant Council certification of conformance.
Provide primer-sealer as recommended by adhesive manufacturer.
- Grout filling: use the high quality material like Mapei grouting
9.2.3 Execution
- Remove efflorescence, laitance, dirt and other loose material by thoroughly
dry brushing.
- Remove deposits of oil, grease and other materials incompatible with the
bedding using a suitable emulsion cleaner then washing with clean water
- Allow background/base to dry before fixing tiles.
- Before bedding material sets make adjustments necessary to give true,

regular appearance to tiles and joints when viewed under final lighting
conditions.
- Jointing Pattern: Unless otherwise shown, lay tile in grid pattern. Align
joints when adjoining tiles on floor, base, walls, and trim are the same size
or proportional size. Layout title work and center tile fields both directions
in each space or on each wall area. Adjust to minimize tile cutting.
Provide uniform joint widths, unless otherwise shown.
- Use commercial cement grout for grouting tile wall joints, unless otherwise
shown.
- Do not fix tiles if the temperature is below 5 deg. C or in damp conditions
- Do not use frozen materials or apply adhesives to frozen or frost covered

surfaces.
- Do not fix tiles if the temperature of the background/base is in excess of 65

deg. C.
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CIVIL SPECIFICATION
- Joints in walls and floors to be in alignment.
- Metal Edge Strips: Provide where shown and where exposed edge of
ceramic tile flooring is to meet carpet, wood resilient floor covering, or
other flooring material where marble thresholds are not shown. Install in
continuous metal strips adequately anchored into substrate to resist
impact.
- Clean grout and setting materials from face of tile while materials are
workable. Leave tile face clean and free of all foreign matter.
- Prohibit foot and wheeled traffic from using tiled floors for at least 3 days,
preferably 7 days.
9.3 Terrazzo Tile:

- Terrazzo tiles and slabs shall be composed of parts of marble chips bedded
in 1 part colored cement. Terrazzo tiles and slabs shall be laid in the
locations shown on the drawing and in accordance with the
manufacturer's written instructions.
- Samples of the tiles shall be submitted to the Engineer for approval prior to
ordering same.
- The tiles are to be laid on a cement and sand screed to make up the total
floor thickness as stated herein or as shown on the drawings.
- The tiles of slab bedding shall be as stated in this Specification. Only

enough mortar shall mixed and spread at one time as can be covered with
tiles or slab before the mortar has attained its initial set. The tiles or slabs
shall be laid on the mortar bed while the surface of the bed is still in a
plastic state and shall be lightly tapped with a hammer to ensure solid
bedding and to prevent the formation of air pockets. Tiles or slab shall be
laid level or to fall as may be required with continuous joints in both
directions.
- Wherever differing floor finishes about each other, they are to be finished
with a fair square cut edge and separated by means of a dividing strip.
The dividing strip shall be formed of Brass of aluminium sections or
Marble price to the Engineer's approval.
- When the tile works are exposed to direct sunlight and moisture, it is
recommended to install expansion joints in the tiles every 3.5 m and in
indoor areas every 6-8 m.
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CIVIL SPECIFICATION
9.3.1 Materials
- Portland Cement: ASTM C 150, Type 1. (Provide non staining white

cement for terrazzo topping matrix. Provide standard gray cement for
underbed.)
- Water: Potable.
- Sand
- Marble Chips: Natural, sound, crushed marble chips without excessive

flats or flakes, complying with ASTM C 241, 0.75 percent maximum 24-
hour absorption rate, dust content of less than 1 percent by weight, and
containing no deleterious or foreign matter.
- Colors and gradation of aggregate sizes as required to match Engineer's

sample.
9.4 Gypsum Board Wall / Ceiling:

The work of this Section includes the furnishing and installing of gypsum ceiling/ Wall
enclosures including walls, columns, ceilings, and related surfaces as detailed.

- Gypsum Association (GA): GA-216 Recommended specifications for the
"Application and Finishing of Gypsum Board.
- STM C754 "Installation of Steel Framing Members to Receive Screw-

Attached Gypsum Wallboard, Backing Board, or Water-Resistant Backing
Board
- Other ASTM standards as specified in this Section including A641, C36,

C442, C630, and C645.
- Fire-rated Assemblies: Where gypsum ceiling systems are indicated for

fire-resistance ratings, including those required to comply with governing
regulations, provide materials and installations identical with applicable
assemblies which have been tested, listed and shown in the applicable
UL design of the "Fire Resistance Index."
- Submit manufacturer's product specifications and installation instructions

for each gypsum ceiling system, include data required to show
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CIVIL SPECIFICATION
compliance with these specifications. Distribute a copy of each installation

instruction to the installer.
- Submit shop drawing details at full scale for unusual conditions relating to
the construction of the gypsum ceiling systems.
9.4.2 Materials
- Ceiling Support Materials:

 Main Runners: Eight (8) mm steel channels, either cold-rolled at 720
gram/linear meter or hot-rolled at 1.6 kg/linear meter, rust-inhibitive paint
finish.
 Furring Members: Screw-type hat-shaped furring channels of 0.54 mm

(25 gauge) zinc-coated steel; comply with ASTM C645. Where shown as
"Resilient," provide manufacturer's special type designed to reduce sound
transmission
 Anger Wire: Galvanized, soft-temper steel wire complying with ASTM

A641, Class 1 coating, pre- stretched; sized in accordance with ANSI
A42.4 unless otherwise indicated.
 Hanger Anchorages: Comply with ANSI A42.4 for concrete inserts, clips,
bolts, screws and other devices applicable to the indicated method of
structural anchorage for ceiling hangers. Size devices for 3 x calculated
load supported, except size direct-pull concrete inserts for 5 x calculated
load.
- Gypsum board of 12mm thick for ceiling and 16 mm for walling and
complying with ASTM Standard (normal / waterproof / fire rated).
- G - P wallboard tape 50 mm (2") width miracle crease spark perforated

tape with scribed edges and sanded surface both sides.
- Installation of metal access doors in gypsum ceilings
9.4.3 Execution
- Examine and inspect surfaces to which gypsum board is to be applied. All
defects will be remedied prior to installation of drywall under the
applicable section of the specifications.
- Gypsum wallboards: will be cut by scoring and breaking or by sewings,

working from the face side.
- Gypsum wallboards: Will be applied to walls at right angles to framing

members (per manufacturer recommendation) then to walls. Boards of
maximum practical length will be used so that an absolute minimum
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CIVIL SPECIFICATION
number of end joints occur. Boards will be brought into contact with each
other will not be located so that no end joint will align with edges of
opening. End joints will be staggered, and joints on opposite sides of a
partition will not occur on the same stud.
- Drywall screws will be spaced not to exceed 400 mm (16") o.c. on
sidewalls, Where studs are spaced 600 mm (24") sidewall screw spacing
will not exceed 300 mm (12") o.c.
- Gypsum Ceiling boards: Furnish concrete inserts, steel deck hanger clips,
and similar devices to other trades for installation well in advance of time
needed for coordination with other work.
- Gypsum Ceiling boards: Space main runners 1200 mm on-center and

space hangers 1200 mm on-center along runners, except as otherwise
shown, and Level main runners to a tolerance of 6 mm in 3600 mm,
measured both lengthwise on each runner and transversely between
parallel runners, and Space furring member 400 mm on-center, except as
otherwise indicated.
9.5 Acoustical Ceiling:
The extent of each type of acoustical tile ceiling is shown on the drawings and in schedules
- Submit manufacturer's product specifications and installation instructions
for each acoustical tile required and for each suspension system, including
certified laboratory test reports and other data as required to show
compliance with these specifications. Distribute one additional copy of each
installation instruction to the installer.
- Submit 300 mm square samples for each acoustical tile required. In each
set of samples show the full range of exposed color and texture to be
expected in the completed work.
- Submit 300 mm long samples of each exposed runner and molding.
- Acoustical units shall conform to ASTM E-84, CLASS 25 flame spread

rating.
- Cosmos 20mm inch thick reveal type with trim or similar approved equal.
- Supply shop drawings showing materials, anchoring, connections and lay-

out.
- Do not store or install material in the building until all glazing has been
completed, all exterior openings have been closed in.
- Systems shall support the ceiling assembly, with a maximum

deflection of 1/360 of the span of the members.
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CIVIL SPECIFICATION
- The system shall be properly installed so as to support the units without

sagging, with all joints tight and flush.
9.5.2 Materials
- Except as otherwise specified, Armstrong panels’ type 600 x 600 mm and

20 mm. thick reveal type with trim or similar approved equal.
- Hangar wire shall be galvanized, 2.68 millimetres (12 gage) as required

by the type of ceiling to be used. Secure hanger wire to be structure
above using methods or devices which develop the full strength of the
hanger.
- Ceiling channels shall be cold-rolled steel, galvanized (Size of channels,

38 millimeters supported and spaced not more than1.22 meters).
- Suspension system shall comply with ASTM C635, metal suspension

systems.
9.5.3 Execution
- Pre-Installation Conference: Prior to the start of acoustical ceiling
installation, meet at the project site with the installers of related work,
including lighting, ductwork and similar work in the ceiling plenum. Review
areas of potential interference and resolve conflicts before proceeding
with the work. Coordinate ceiling layout with the layout of other work
which penetrates or is supported by the ceiling in each space of the
building.
- Do not support ceilings directly for permanent metal forms; furnish inserts
and extend hangers through forms into concrete inserts.
- Install acoustical units and suspension system in strict accordance with

manufacturer's recommendations, with ASTM C636.
- Application of acoustical materials shall be done by manufacturer's

authorized applicators.
- Install acoustical ceiling in a true and even plane, in straight line course
laid out symmetrically about center lines of ceiling. Apply border tile not
less than 200 millimetres wide. Unless otherwise shown, border tiles on
parallel sides shall be equal in width.
- Following erection, clean dirty or discoloured surfaces of units. Leave free

from defects. Remove units which are damaged or improperly applied.
Replace as directed.
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9.6 Carpeting:
The work under this section consist of furnishing and installation of all
carpet tile and carpet flooring finishes.
- This work shall be tested and executed in accordance with the current
edition of the following standards:
ASTM 0418 Woven & tufted pile floor covering .
ASTM 01335 Tuft bind of pile floor covering.
ASTM 02401 Service change of appearance of pile floor covering
ASTM 02646 Testing backing fabrics
ASTM 0 2859 Flammability of finished materials-textile floor covering.
- Manufacturers technical data and installation instructions.
- Samples of carpet tiles and carpet.
- Certification that it meets all tests specified.
9.6.2 Materials
- The manufacturer offering the product to comply with the requirements of

wearing resistance, light fastness, ability for wet cleaning, dirt resistance,
and roller chain resistance, anti-static properties, flammability, foot step
sound reduction, type of base course, wearing surface thickness and/or
weight, overall thickness I or weight type of material for wearing surface.
- Adhesives must provide a firm and durable bond. The adhesive should
have no harmful effect on the floor covering, underlay or base and after
use must be odourless. Consideration shall be given to softening points of
adhesive as they may be required to withstand high temperature.
- Manufacturer: Interface, Milliken, Lee, Sommer, Alraja, ElAjou.
9.6.3 Execution
- The floor screed shall be finished with a trovel and shall be free from
trovel marks, laitance, dust and surface moisture. The tolerance in level
over a 2 m length shall not exceed +/- 3 mm. If the surface has trovel
marks or other imperfections which are likely to show to laid floor then the
Contractor shall level or smooth the surface with filling or leveling
compound or by grinding. Vacuum cleaning of the base before laying and
fixing is essential.
- Carpets shall be laid by experienced fitters. Care shall be taken to ensure

that patterns are accurately matched and the pile of adjacent strips is laid
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CIVIL SPECIFICATION
in the same direction. The carpet rolls are to be placed in accordance with
the product serial number.
9.7 Marble/ Granite / Stone:
- The contractor shall be submitted Specifications and other data for each
type of marble required.
- Three range samples not less than 60 cm x 60 cm in size of each different

colour, grade and finish of marble required.
- Cutting and setting drawing showing size, dimensions, sections and

profiles of marble units, arrangement and provisions for jointing,
anchoring, fastening and supports and other necessary details for lifting
devices and reception of other work.
- Marble Building Stone Standard: ASTM C 503 & Granite Building Stone
Standard: ASTM C 615. & SASO 1026/1995 Methods of test for tiles of
natural marble.
9.7.1 Materials
- Marble or granite shall be first quality, consistent In color and texture, free
from voids, earth veins and lamination or structural weakness and of an
approved texture and color. Pattern of slabs shall be as shown on the
Drawings, or approved shop drawings. Minimum thickness of flooring
shall be 25mm.
- All granite of marble tiles shall be painted on their rear sides and edges
with an approved clear non-yellowing penetrative protective sealant
(water repellent). Mortar for fixation shall be done using OPC.
- Metal anchorage consisting of cramps, bolts, dowels, etc. shall be

of approved proprietary make from stainless steel or phosphor bronze.
- Granite shall have the minimum physical requirements:
Maximum absorption by mass weight to ASTM C97:0.3%

Minimum density to ASTM C97:2560 kg/cu.m
Minimum compressive strength to ASTM C170:187Mpa.
Minimum Modulus of rupture to ASTM C99:11Mpa.
- Marble shall have the minimum physical requirements:
Maximum absorption by mass weight to ASTM C97:0.75%

Minimum density to ASTM C97:2595 kg/cu.m. calcite
Minimum compression strength to ASTM C170:52Mpa
Minimum abrasion resistance to ASTM C241:10
Minimum Modules of rupture to ASTM C99:7MPa
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CIVIL SPECIFICATION
- Marble granite to be obtained from one quarry with consistent color range
and texture throughout the work.
- Mark matched units to provide continuous - sequence installation.
- Manufacturer: Modern Factories Co. AI Jazirah Marble Co or approved

similar
9.7.2 Execution
- Clean marble before setting by scrubbing with fiber brushes and
thoroughly drenched with clear water.
- Execute work by skilled mechanics, employing skilled stone fitters at the

site for necessary field cutting as stone is set.
- Apply slush coat of cement grout over surface of concrete sub-base about
15 minutes prior to placing setting bed. Limit area of slush coat to avoid
drying out prior to placement of setting bed and apply by towel or brush.
Do not exceed 2 mm thickness for cement slush coat.
- Setting bed: Mix one part of Portland cement to 3 parts of sand

(measured in damp, loose condition). Use only enough water to produce a
moist surface when setting bed is ready for setting of stone. Spread and
screed to a uniform 50 mm for thickness, except for minor variations
required to produce a true surface, level in plane or uniformly sloped for
drainage thru surface level in plane or uniformly sloped for drainage as
shown. Mix and place only the amount which can be covered with stone
prior to initial set of bed. Cut back, level edge, remove and discard setting
bed material which has reach initial set prior to placing of stone.
- Set stone before initial set of cement bed occurs. Do not set stone on dry
bed. Apply a thin layer of neat cement paste 0.75 mm to 2 mm thick by
brushing or towling over setting bed, or apply to bottom stone. Tap stone
for complete contact with setting bed. Set level each unit immediately. Do
not set large areas and later level. Set immediately. Set stone in pattern
shown with uniform joints of the width shown, or if not shown, provide
joints not more than 6 mm wide.
- Do not permit traffic on horizontal stone surfaces during setting of units or

for at least 24 hours after final pointing of joints .
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CIVIL SPECIFICATION
9.8 Painting:
The work of this Section includes the finish painting of interior and exterior exposed items
and surfaces as indicated.
The term "paint" as used herein means all coating systems which include primers,
emulsions, enamels, stains, sealers, fillers, and other applied coating materials whether
used as prime, intermediate, or finish coats.
- Provide finish coats which are compatible with the prime paints used.
- Painting Steel: Comply with SSPC specifications as referenced below for

painting of steel and related metal items:
i. SSPC-SP: Surface Preparation Specifications
ii. SSPC-PT: Pre-treatment Specifications
iii. SSPC-PA: Paint Application Specifications
- Manufacturer's Paint Schedule: The Contractor shall submit to the

Engineer a complete schedule of materials including substitutes. This
schedule, in triplicate, shall list materials by manufacturer, brand name,
and type for each surface to be finished.
- Manufacturer's Review: Prior to purchasing painting materials, review the

proposed systems, materials, and substrates, with qualified
representatives of the selected manufacturer. Obtain manufacturer's
concurrence of the proposed systems or any recommended changes
thereto prior to submission of the following specified data. Submit a
written copy of the review minutes to the Engineer.
- All paint and finishes used shall have class A rating in accordance with
ASI/ASTM E 84.
- Samples: Submit samples for Engineer's review and approval. Provide a

listing of the material and application for each coating. On 300 mm x 300
mm, provide samples of each color and material, with texture to simulate
actual conditions. Resubmit each sample as requested until acceptable
sheen, color, and texture is achieved.
- Apply solvent-thinned paints only when the temperature of surfaces to be

painted and the surrounding air temperatures are between 10°C and
35°C, unless otherwise permitted by the paint manufacturer's printed
instructions.
- Do not apply exterior paint during sand storms, rain, or fog. Do not apply
paint when the relative humidity exceeds 85%, or to damp or wet
surfaces, unless permitted by the paint manufacturer's printed
instructions.
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CIVIL SPECIFICATION
9.8.2 Materials
- Provide paints of durable and cleanable quality. Use paint materials

which will withstand normal washing as required to remove pencil marks,
ink, ordinary soiling, and related conditions without showing discoloration,
loss of gloss, staining, or other damage.
- Prior to beginning the work, the Contractor shall submit to the Engineer
for approval sample color chips and a Color Schedule for all surfaces to
be painted and finished. Colors may not necessarily be the
manufacturers' standard colors. Special colors shall be provided as
required, and Final acceptance of colors will be from sample mock-ups
applied on the job.
- Color Pigments: Pure, non-fading types to suit the substrates and service
indicated. Lead content in pigment, if any, shall not exceed more than
0.5% lead, based on the total non-volatile, dry-film, of the paint by weight.
This limitation shall extend to all interior surfaces and those exterior
surfaces, such as stairs, decks, porches, railings, windows, and doors
which are readily accessible to children under seven years of age.
- Products manufactured by the Hempel Industrial Coatings, Sigma, and

Joutan are specified herein for exterior and interior painting systems to
establish quality and types of paint materials.
- Primers for Galvanized Metal:
 Surfaces which have not received shop pretreatment shall receive

either SSPC-PT 2 "Cold Phosphate Surface Treatment" or be
alkali cleaned with a solution of trisodium phosphate, 200 ml. per
liter (2.5 oz./gal.) in accordance with the recommendation of the
Zinc Institute.
 For interior or exterior surfaces to receive finish coats of oil base

paints or touch-up of galvanized surfaces to receive acrylic latex
paint, provide SSPC-Paint 5-T No. 5, "Zinc Dust, Zinc Oxide, and
Phenolic Varnish Paint."
- Primers for Aluminum: Surfaces which are not shop primed and are
scheduled for finish painting shall be solvent cleaned and primed with a
zinc-phosphate, alkyd primer complying with SSPC-Paint 20.
- Exterior Work :
Iron and Steel:
 One coat of zinc chromate primer when unprimed.
 Touch up for primer surfaces.
 Two coats larcoloid enamel, alkyd, oil-base.
Concrete Block:
 One coat acrylic binder containing mineral type filler
containing aggregate.
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CIVIL SPECIFICATION
 Three coats acrylic latex paint with mildew inhibitors.
- Interior work :
Plaster (flat):
 One coat primer sealer.
 Two coats interior flat wall paint.
Plaster (semi-gloss):
 One coat interior latex emulsion.

 One coat interior enamel under-coat.
 One coat interior enamel semi-gloss.
Iron and Steel:
 One coat zinc chromate primer when unprimed.

 Touch up for primed surfaces .
 Two coats larcoloid enamel, alkyd, oil-base.
Wood to be painted :
 One coat acrylic latex under-coat.

 Two coats acrylic latex gloss enamel.
Wood to be transparent Finished:
 Three coats polyurethane lacquer.
Wood to be linseed oil finished :
 Rub down with white mineral spirits.

 Two coats linseed oil.
Prefab fairface columns and walls:
 Two coats interior flat wall paint.
Epoxy paint:
 Plastered surfaces to receive epoxy paint should be properly

sanded and cleaned from all impurities and dust particles. The
surfaces must be solid sound and well prepared.
 Apply one coat of Acrylic based, flexible copolymer, primer with a
minimum volume of solids of 35%, and minimum dry film thickness
of 30 microns.
 24 hours later, apply one coat acrylic based middle coat with 60%
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CIVIL SPECIFICATION
volume of solids, and minimum dry film thickness of 250 microns

per coat.
 24 hour later apply by a special hopper gun, two coats of two
component polyurethane based with excellent glass and colour
retentive, resistant to water and abrasion, top coats of 50% volume
of solids, and minimum dry film thickness of 40 microns.
 Tyrolean finish on plaster shall be applied with an approved
machine in not less than two coats to minimum of 6mm finished
thickness. The surface finish is to be either 'rough texture' or
'pressed', and the render is to be cured after application of the
second coat.
9.8.3 Execution
- Remove all hardware, hardware accessories, machined surfaces, plates,
lighting fixtures, and similar items not to be painted, or provide surface-
applied protection prior to surface preparation and painting operations.
Remove, if necessary, for the complete painting of the items and adjacent
surfaces. Following completion of painting of each space or area, reinstall
the removed items by workmen skilled in the trades involved.
- Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or
conditions otherwise detrimental to the formation of a durable paint film.
- Before applying succeeding finish coats, primers and undercoats shall be

dry and adhered to substrates. Properly prepare and touch-up all
scratches, abrasions, or other disfigurements and remove any foreign
matter before proceeding with following coats. All soft-priming or spot-
coating shall be featheredged into adjacent coatings to produce a smooth,
and level, and unnoticeable touch-up surface.
- All paint shall be applied by brush except plastered surfaces which may
be applied by roller or spray. Lacquered paint finish as specified in the
drawings shall be by spray.
- Materials shall be applied in strict accordance with the manufacturer’s

directions, no prepared paint shall be thinned in any way except as
directed by the manufacturer. All paint shall be thoroughly mixed before
being used.
- Final coats shall be free from holidays, laps, runs, sags, brush marks, and
other surface imperfections. Make edges of paint adjoining other materials
or colors sharp and neat, without overlapping.
END OF SECTION
91
CIVIL SPECIFICATION
DIVISION (10)
Mobily Specialties Specs
10.1 Civil requirements:
10.1.1 Design criteria in technical buildings:
- The design should be compatible with latest versions of SBC code and
international codes (ACI) as below:
I. Saudi code of practice for design and construction of reinforced
concrete structures (SBC-304).
II. Saudi code of practice for loading and forces on structures (SBC-301).
III. Saudi code of practice for soil mechanics and foundation design &
construction (SBC-303).
IV. The building code requirements for structural concrete (ACI 318).
V. ASCE 7 code for wind load design.
VI. ASCE 7 code for seismic load design.
- Structural dead loads should be taken the own weight of structural

elements and superimposed dead load from flooring and walls.
- for structural live loads we should be consider all actual loads in design
specially the loads of power rooms, data centre, Battery rooms and
mechanical equipment.
I. Power room / transformer room = 40 kN/m2

II. Racks area live loads = 20 KN/m2
III. Mechanical chiller area = 5 KN/m2
IV. Utilities hangeged in slab = 2.4 KN/m2
V. Other area for live loads = (2 – 5) KN/m2
- the Lateral loads (wind & seismic) should be consider in the design.
- The minimum grade of reinforcement concrete according to (ACI) as

below:
I. Grade C20 used for blinding slabs and lean concrete (minimum
cylinder compressive strength at 28 dayes = 20 N/mm2).
II. Grade C35 used for reinforcement concrete elements (minimum
cylinder compressive strength at 28 dayes = 35 N/mm2).
- the cement type and content as below:

I. For subsurface concrete use sulphate resisting Portland cement type
(V) or as per mention in soil report with cement content minimum 350
kg/m3.
II. For super structure use ordinary Portland cement or as per mentioned
in soil report with cement content minimum 350 kg/m3.
- Concrete cover as per the ACI requirements.
- All reinforcing steel shall conform the following:

I. Deformed bar reinforcing : ASTM A615 grad 60 (fy=420 MPa).
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CIVIL SPECIFICATION
II. Deformed welded wire reinforcing (WWR) sheets: ASTM A497 (fy=
317 MPa).
- All reinforcing bars details shall be supported in Conformance with the
manual of standard practice for detailing reinforced concrete structure
(ACI 315 latest edition).
- The masonry walls shall be non-load bearing and the external walls shall
be insulated and obtain the R value according to the code.
- The soil report should be ready during the design stage to consider the
suitable type of foundation and check the ground water table.
- The shop drawings should be Comply with ACI 315 "Manual of Standard
Practice for Detailing Reinforced Concrete Structures.“
- For Concrete Formwork Recommended to follow ACI 347.
10.1.2 Considerable points in the Construction:
- Before construction the contractor shall be finalizing the following

documents:
I. Site hand over contractor form.
II. BOQ (if not available).
III. Kick of meeting form.
IV. Work permit.
V. Prepare the time schedule for project (PIP).
VI. Shop drawings should be approval before construction.
VII. Material samples approval.
- During construction the contractor shall be preparing the following

documents:
I. Daily report.
II. Inspection forms.
III. Weekly meeting (MOM).
IV. Material delivering schedule.
- During close out the project the contractor shall be preparing the following
documents:
I. As built drawings.
II. Certificates.
III. Hand over with key persons using the official forms.
IV. Rectifying all the snags
93
CIVIL SPECIFICATION
10.1.3 Recommendation for Slab Coring:

1- Remove the finishing flooring from the location of opening up to slab concrete.
2- Mark out the position to be cored.
3- Ensure that there is no services below the location to be cored.
4- Make strength for concrete slab during coring by add additional jack scaffolding
around the area of opening.
5- After making the coring the surface of concrete cutting should be painting by
bituminous damp proofing.
6- After making the opening you can make 15 cm brick up stand with fully insulation
around the opening to avoid any drainage from this opening floor to below room and
filling the opening with any fire rated material suitable for fibre optic cables.
10.1.4 Traditional treatment for cracks in masonary walls:

1- Chip and remove the plaster around the crack affected area.
2- Dry brush the surface to remove all loose materials and dust.
3- Provide a strip of expanded metal lathe stainless steel 300 mm wide along the line
of CMU and CIP structures.
4- Proceed with plastering work and finally with the painting works that matching with
the existing texture and colour of wall.
10.1.5 Strengthen concrete Elements

 Method of statement for Slab strengthening:
1- Supporting all the area of slab.
2- Remove the concrete cover.
3-cleaing the steel bar and coating them by Epoxy (chemical materials).
4- Installing the vertical and horizontal dowels.
5- Install the new mesh.
6-cooting the surfaces with Epoxy.
7-pouring required new layer of concrete.
 Method of statement for concrete Column/Beam strengthening (Jacketing):

1- Supporting all the area around columns.
3-cleaing the steel bar and coating them by Epoxy (chemical materials).
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CIVIL SPECIFICATION

 Method of statement for concrete Foundation strengthening:

1-Excavate the area around footing.
2- Supporting all the area above the footing.
4-cleaing the steel bar and coating them by Epoxy (chemical materials)
10.2 Architectural requirements:

10.2.1 Design criteria in technical buildings:
- All External walls should be thermal insulated and should be coordinated
with mechanical calculation to obtain the R value according to the code.
 The external wall consists of 200mm insulated masonry
block+50mm Rock wool insulation+150 insulated masonry
block+2cm plastering + internal painting if otherwise mention in the
drawings.
 For enclosed generator rooms the walls consists of thermal and
sound insulation with minimum level of airborne sound resistance for
dividing walls or floors is 57- 62 dB (refer to section 7.5 ).
- The internal walls should be insulated if masonry walls or gypsum board

also.
- The minimum clear height for data rooms (Racks area) is 4.50 m from
slab to slab or 3.60 m above raised floor.
- All floor area should be waterproof insulated.
- All doors should be fire rated with minimum width 1.0 m.
- The ceiling type recommended to Acoustic ceiling or as per approved

Engineer.
95
CIVIL SPECIFICATION
- For raised floor type recommended Tate access floor, and the supplier
should be submitted all tests (loading, burn,……etc)
- The finishing of main entrance, stairs, offices staff, and corridors are
recommended Porcelain tiles 600X600mm, and for toilets and kitchen
ceramic tiles 300X300 mm.
- The finishing of generator room and fiber optics are recommended

concrete screed with Epoxy coated.
END OF SECTION
96

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ETIHADꞏETISALAT- MOBILY TBP&O

SECTION TITLE PAGE

DIVISION (1) Definitions: 4

DIVISION (2) Codes & References: 6

DIVISION (3) Site Preparation :

DIVISION (4) Concrete:

DIVISION (5) Masonary:

DIVISION (6) Metals fabrications

SECTION TITLE PAGE

DIVISION (7) Thermal and Moisture Protection

DIVISION (8) Doors and Windows

DIVISION (9) Finishes

DIVISION (10) Mobily Specialties Specs

E. Quality Control Program: is the procedure for the continuous process of

F. Mock up Samples: the suggested materials from contractor that submitted to

G. Submittal: At Contractor's option, provide preliminary submittal of a single set of

H. Shop Drawings: the contractor should be submitted details drawings before

Indicate compliance with standards, and special coordination requirements. Do

K. Strengthen elements: It means strengthening all or part of the existing building

- AASHTO “American Association of State Highway and Transportation

‐ Building materials and equipment shall be protected from inclement conditions at

‐ Where safety to pedestrians and drivers is endangered in the area of removal

‐ The contractor should be provide suitable Scaffolding with stair access.

‐ The contractor should be provide Personal protective tools (PPE).

3.2 Site Clearing

‐ Protections: Provide temporary fences, barricades, coverings or other protections

‐ Fill depressions caused by clearing and grubbing operations with satisfactory

3.3 Demolition Works

‐ The demolition work includes dismantling and removal of existing finishing,

3.3.1 Demolition Method of statement

3.3.2 Dust Control

3.3.3 Existing Facilities To Be Removed

3.3.4 Disposal Demolishing Materials

3.4 Soil Treatment

‐ The work of this section shall be performed by a contractor certified by the

‐ Sampling and testing of each TEST AREA shall be performed by an Independent

‐ Termiticide Solution shall be an emulsive concentrate insecticide for dilution with

‐ All application shall comply with the manufacturer's recommendations as included

‐ Remove all foreign matter which could decrease effectiveness of treatment on

3.5.1 Quality Assurance

‐ Perform excavation work in compliance with applicable requirements of

‐ Where new utilities cross under existing utilities or structures, submit

‐ Satisfactory soil materials for backfill shall include the following

Gravel, well graded (GW) / Gravel, poorly graded (GP)

‐ Bedding material shall consist of sand, stone, gravel or stone screenings,

Passing 9.50 mm sieve - 100 %

Passing 4.75 mm sieve - 85 - 100 %

Passing 0.15 mm sieve - 0- 10%

Passing 0.075 mm sieve -0-3%

‐ Material Type II shall be tested by using ASTM D1557 as a laboratory standard to

‐ Type I or Type II material having particle sizes in excess of 50 mm. shall be

‐ If unsuitable bearing materials are encountered at the required sub-grade

‐ Dewatering: the contractor should be Prevent surface water and subsurface or

3.6 Concrete Curbs and Gutters

3.6.1 cast- in-place curbs & gutters

‐ Reinforcing Bars: Deformed steel bars, ASTM A615, Grade 40.

‐ Concrete Materials: Comply with requirements of applicable Division 3 sections

‐ Expansion Joint Material: Comply with applicable requirements of specification

 Compressive Strength: 30 MPa, at 28 days.

‐ During pouring concrete Keep vibrator away from joint assemblies,

3.6.2 Precast Curbs / Gutter

‐ Curbs shall be precast by hydraulic pressing in an approved machine, using

‐ Prior to approval of elements of commercial manufacture, cores shall be taken