Design Report

Design Name New Design

Unit of Measure Metric

CALCULATED RESULTS
Heat Loss 10,9 W/m Total Heater Length 108,2 m
Insulation K-Factor 0,043 W/m.º C Heater Length for Valves 0,7 m

Uncontrolled Pipe Temp. 60 º C Heater Length for Supports 5,0 m

Heater Catalog No. 8BTV2-CT Heater Length for Flanges 0,5 m

Max. Heater Length 124,8 m
Heater Output Rate 16,2 W/m
Trace Ratio 1,00 Circuit Startup Current 19,5 A
Number of Cables 1 Circuit Operating Current 7,5 A
Circuit Operating Load 1,89 kW

BILL OF MATERIALS

Catalog No. Description Quantity Units

8BTV2-CT Raychem Self-Regulating Heating Cable 109 m

E-100-E End seal, above insulation, ATEX 1 each
JBS-100-E Single entry power connection, ATEX 1 each
JBS-SPA Small Pipe Adapter for E-100, JBS-100, and JS-100 1 bag
GT-66 Glass Tape (20m/roll) (not for stainl. steel pipes) 4 each
LAB-I-01 Warning Label - English 34 each
PSE-090 Pipe Strap for 1 1/4 to 3 (40-90mm) 2 each

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 Design Report

INPUT PARAMETERS
Pipe and Insulation Temperatures
Pipe Type Steel - Schedule 40 Maintain 30 º C
Pipe Diameter 1,000 in Min. Ambient -5 º C
Pipe Length 100,0 m Max. Ambient 40 º C
Max. Exposure 60 º C
Insulation Type Mineral Fiber/Blanket (ASTM C553-70)
Max. Operating 60 º C
Thickness 25,4 mm
Max. Allow able 85 º C

Valves Typical Metal Valve

Environment
Quantity 1
Location Outdoor
Supports Typical Pipe Support
Wind Speed 8,9 m/s
Quantity 50
Chemical Exposure Organics
Flanges Typical Flange (fixed adder)
Startup Temp -5 º C
Quantity 1
HL Safety Factor 10 %
Standards Body CENELEC (Europe)
Electrical Area Classification Zone 22
Voltage 230 V
T-Rating T3 - 200°C / 392°F
Max. CB Size 30 A
Control and Monitoring
Control Options Uncontrolled
Controller Type N/A
Monitoring Options No signal light

Design Notes and Warning

a) Quantities of component sets reported do not include spares or any allow ance f or variance in installation. Circuit design must be done
independently by an engineer. The user of this program must then verify the number of circuits, thermostats, and component sets. In addition, Tyco
Thermal Controls recommends that you order an additional 10% of each product selected f or spares.
b) Connection, termination kits, and controls are approved f or use by the specified Approval Agency. The specified items must be used in order to
comply w ith Agency as w ell as Tyco Thermal Controls w arranty requirements. For specific approval inf ormation, contact your Tyco Thermal
Controls representative.
c) All inf ormation, including illustrations, contained in the program or designs produced by it are believed to be reliable. Users, how ever, should
independently evaluate the suitability of each design f or their application. Tyco Thermal Controls makes no w arranties as to the accuracy or
completeness of the information, and disclaims any liability regarding its use. Tyco Thermal Controls' only obligations are those in the Tyco
Thermal Controls Standard Terms and Conditions of Sale f or this product and other products, and in no case w ill Tyco Thermal Controls be liable
for any incidental, indirect, or consequential damages arising f rom the sale, resale, use, or misuse of the product. Specifications are subject to
change w ithout notice. Tyco Thermal Controls reserves the right to make changes--w ithout notification to Buyer--to processing or materials that do
not affect compliance w ith any applicable specification.

WARNING:
a) There is a danger of f ire f rom sustained electrical arcing if the heating cable is damaged or improperly installed. To comply w ith Tyco Thermal
Controls requirements, certifications, and National Electrical Codes, and to protect against the risk of f ire, each cable must have a grounded metal
covering and ground-fault protection of equipment. A rcing may not be stopped by conventional circuit breakers. Ref er to the most recent version of
the U.S. National Electrical Code, Sections 427-22 and 427-23; the Canadian Electrical Code, Part 1, Section 62; EN 50019; or other appropriate
standard. In addition, all installation instructions must be f ollow ed caref ully.
b) Fire and Explosion Hazard. When used in hazardous locations (Zone 1 or Zone 2) there is a danger of f ire or explosion if the heating cable
system is not selected, installed, and maintained properly. This program w ill only select the proper heating cable and components if the input
variables are correct. Be sure the data you input are correct, and that the heating cable is properly installed and maintained as described in the
appropriate design guide, installation instructions, and maintenance manuals available f rom your representative or Tyco Thermal Controls. Follow
all applicable codes and standards, including IEEE 515, CAN/CSA- E60079 Series, or EN60079-14. Contact Tyco Thermal Controls if you have
any questions or concerns before installing the cable.

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