Electric heat tracing, also known as electric trace heating or heat tape, is a method of applying electric

heating elements to pipes, tanks, or other surfaces to prevent freezing, maintain temperature, or
control viscosity of fluids. This technology is commonly used in various industries, including oil and gas,
petrochemical, chemical processing, and residential applications. Here are some key aspects of electric
heat tracing:

1. Purpose:

 Freeze Protection: Prevents the freezing of fluids in pipes and tanks, ensuring the flow
of liquids in cold environments.

 Temperature Maintenance: Controls and maintains a specific temperature for process

fluids, preventing them from falling below a critical level.

 Viscosity Control: Keeps substances such as oils or chemicals at a specific viscosity by

maintaining a required temperature.

2. Components:

 Heating Cable: The core component, usually made of a resistive material, which
generates heat when electrical current flows through it.

 Thermostat: Monitors the temperature and controls the electric heating system,
ensuring it operates only when necessary.

 Control Panel: Contains the necessary electrical controls and may include features like
temperature monitoring, alarms, and safety systems.

3. Types of Electric Heat Tracing:

 Self-Regulating Heat Tracing: The heating cable adjusts its power output based on the
temperature, providing energy efficiency and preventing overheating.

 Constant Wattage Heat Tracing: Delivers a constant amount of power along the entire
length of the heating cable, suitable for applications with relatively consistent heat
requirements.

 Mineral-Insulated (MI) Cable: Features a robust construction with a metal sheath and is
suitable for high-temperature and harsh environments.

4. Applications:

 Process Piping: Used to maintain temperatures in pipelines for the transportation of

various fluids.

 Tank Heating: Prevents the freezing of liquids or controls temperature in storage tanks.

 Roof and Gutter De-icing: Prevents ice buildup on roofs and gutters to avoid structural
damage.

5. Installation and Maintenance:

  Installation must be done following manufacturer guidelines to ensure proper
performance.

 Regular inspections and maintenance are essential to identify and address issues such as
cable damage, thermostat malfunctions, or electrical problems.

Electric heat tracing systems offer effective solutions for temperature maintenance in various industrial
processes and applications, particularly in cold climates or where precise temperature control is crucial.