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WOM Asia Pacific Pte Ltd

17 Gul Way
Singapore-629194

WOM Asia Pacific Pte Ltd


17 Gul Way
Singapore-629194

W.O.M. Southeast Asia Pte Ltd


17 Gul Way

W.O.M.

Southeast
d
17 Gul Way
Singapore-629194

W.O.M. Southeast Asia Pte Ltd


ingapore-629194

Page 1 of 136
WORLDWIDE OILFIELD MACHINE

DATA BOOK
FOR
W.O.M. SOUTHEAST ASIA PTE LTD

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM PURCHASE ORDER # MI-829-11-602257(E)-WSEA

CUSTOMER REF # --- WOM ASSEMBLY # IO9523-1

WOM SO # 4024Y QTY 1

Page 2 of 136
MR PRAMOD PADALE Date: 11/02/2012
Corporate QA Manager
TABLE OF CONTENTS

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM


WOM ASSEMBLY # IO9523-1

A WOM SALES ORDER

B PRODUCT SPECIFICATION RECORD

C CERTIFICATE OF COMPLIANCE

D BILL OF MATERIAL & ASSEMBLY DRAWING

E TRACEABILITY SHEET

F MATERIAL TEST REPORT & NDE RESULTS

G PRESSURE TEST REPORT

H WELDING DATA BOOK

I NDE OPERATOR QUALIFICATIONS

J PAINT & COATING REPORT

Page 3 of 136
WORLDWIDE OILFIELD MACHINE

SALES ORDER

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM ASSEMBLY NO # IO9523-1

Page 4 of 136
WOM Asia Pacific Pte Ltd. Sales Order No: C18-AP0131
17 Gul Way Order Taken By: HAMIDAH
Singapore 629194 Date : 08/02/2018
Phone: +65 6560 3857 Revision :
Fax: +65 6558 7562 Rev. Date :
Co. Reg. & GST Reg No.: 200722416H Customer PO No: 18-2039-PT

Sales Order / Acknowledgement


Quotation Ref. No. : Q18-AP0230
Rig/Project Name : CONOCO & TATELY
Rig Type :
Destination : INDONESIA
End User : PT AIR DRILLING
Delivery Terms : EX-WORKS WOM SINGAPORE
Payment Terms : 100% ADVANCE PAYMENT
Currency: US Dollar

Route To: CP10045 Ship To: 1


PT AIR DRILLING PT AIR DRILLING WAREHOUSE
MENARA SENTRAYA IT. 17 JI ISKANDARSYAH 1, KP. LEUWI JAMBE RT 06/03
BLOK M KEL. KADUNGMANGGU CITARINGGUL
KEBAYORAN BARU, JAKARTA SELATAN KEC. BABAKAN MADANG
JAKARTA 12160 KM 27, SENTUL SIRKUIT, BOGOR
INDONESIA 16810
INDONESIA
Contact Name: CAROLUS ANDRY/NOVIDA ALDILA Contact Name:
Phone: +60-21-2788 1931 Phone:
Fax: +62-21-2788 1932

Cust Currency: USD US Dollar


$0.00

Ship Via Freight Charge Terms Verification Date


EX-WORKS WOM SINGAPORE 100% ADVANCE PAYMENT August 02, 2018

Line/Release Due Date UM Qty Item $0.00 Unit Price Net Amount

1 0 8/8/2018 EA 2.00 WM700HM $0.00 0.00 0.00


VALVE, GATE 2-1/16" 5K HYD. MODEL 200M, F.E

Taxable: GSTO-0 GST Output 0%

SPEC AS PER NACE MR0175, API 6A, PSL-3, PR-2, MC-DD, P+U, SS OVERLAY IN RTJ

NO TPI IS INCLUDED.

TOPCOAT WOM PAINT SPEC 4.9.3, COLOUR RED

VALVE SERIAL NO : IO9523-1 & IO9524-1

WOM STANDARD PACKING.

WOM Asia Pacific Pte Ltd. Page 1 of 3


Page 5 of 136
WOM Asia Pacific Pte Ltd. Sales Order No: C18-AP0131
17 Gul Way Order Taken By: HAMIDAH
Singapore 629194 Date : 08/02/2018
Phone: +65 6560 3857 Revision :
Fax: +65 6558 7562 Rev. Date :
Co. Reg. & GST Reg No.: 200722416H Customer PO No: 18-2039-PT

Sales Order / Acknowledgement


Quotation Ref. No. : Q18-AP0230
Rig/Project Name : CONOCO & TATELY
Rig Type :
Destination : INDONESIA
End User : PT AIR DRILLING
Delivery Terms : EX-WORKS WOM SINGAPORE
Payment Terms : 100% ADVANCE PAYMENT
Currency: US Dollar

Route To: CP10045 Ship To: 1


PT AIR DRILLING PT AIR DRILLING WAREHOUSE
MENARA SENTRAYA IT. 17 JI ISKANDARSYAH 1, KP. LEUWI JAMBE RT 06/03
BLOK M KEL. KADUNGMANGGU CITARINGGUL
KEBAYORAN BARU, JAKARTA SELATAN KEC. BABAKAN MADANG
JAKARTA 12160 KM 27, SENTUL SIRKUIT, BOGOR
INDONESIA 16810
INDONESIA
Contact Name: CAROLUS ANDRY/NOVIDA ALDILA Contact Name:
Phone: +60-21-2788 1931 Phone:
Fax: +62-21-2788 1932

Cust Currency: USD US Dollar


$0.00

Ship Via Freight Charge Terms Verification Date


EX-WORKS WOM SINGAPORE 100% ADVANCE PAYMENT August 02, 2018

Line/Release Due Date UM Qty Item $0.00 Unit Price Net Amount

2 0 8/8/2018 EA 1.00 WM700HM(PH) $0.00 0.00 0.00


VALVE, GATE 2-1/16"-5K MODEL 200M HYDRAULIC F.E.

Taxable: GSTO-0 GST Output 0%

SPECS AS PER NACE MR0175, API 6A, PSL-3, PR-2, MC-DD, P+X, SS OVERLAYS IN RTJ

NO THIRD PARTY IS INCLUDED.

TOPCOAT WOM PAINT SPEC 4.9.3, COLOUR ORANGE

VALVE SERIAL NO : IO0012981-1

WOM STANDARD PACKING.


.

WOM Asia Pacific Pte Ltd. Page 2 of 3


Page 6 of 136
WOM Asia Pacific Pte Ltd. Sales Order No: C18-AP0131
17 Gul Way Order Taken By: HAMIDAH
Singapore 629194 Date : 08/02/2018
Phone: +65 6560 3857 Revision :
Fax: +65 6558 7562 Rev. Date :
Co. Reg. & GST Reg No.: 200722416H Customer PO No: 18-2039-PT

Sales Order / Acknowledgement


Quotation Ref. No. : Q18-AP0230
Rig/Project Name : CONOCO & TATELY
Rig Type :
Destination : INDONESIA
End User : PT AIR DRILLING
Delivery Terms : EX-WORKS WOM SINGAPORE
Payment Terms : 100% ADVANCE PAYMENT
Currency: US Dollar

Route To: CP10045 Ship To: 1


PT AIR DRILLING PT AIR DRILLING WAREHOUSE
MENARA SENTRAYA IT. 17 JI ISKANDARSYAH 1, KP. LEUWI JAMBE RT 06/03
BLOK M KEL. KADUNGMANGGU CITARINGGUL
KEBAYORAN BARU, JAKARTA SELATAN KEC. BABAKAN MADANG
JAKARTA 12160 KM 27, SENTUL SIRKUIT, BOGOR
INDONESIA 16810
INDONESIA
Contact Name: CAROLUS ANDRY/NOVIDA ALDILA Contact Name:
Phone: +60-21-2788 1931 Phone:
Fax: +62-21-2788 1932

Cust Currency: USD US Dollar


$0.00

Ship Via Freight Charge Terms Verification Date


EX-WORKS WOM SINGAPORE 100% ADVANCE PAYMENT August 02, 2018

Line/Release Due Date UM Qty Item $0.00 Unit Price Net Amount

$0.00 Order Amount: 0.00

GST : 0.00

Freight: 0.00
Misc: 0.00
Prepaid: 0.00
Total (USD) : 0.00

THIS IS COMPUTER GENERATED. NO SIGNATURE IS REQUIRED.

WOM Asia Pacific Pte Ltd. Page 3 of 3


Page 7 of 136
WORLDWIDE OILFIELD MACHINE

PRODUCT SPECIFICATION RECORD

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM ASSEMBLY NO # IO9523-1

Page 8 of 136
Page 9 of 136
WORLDWIDE OILFIELD MACHINE

CERTIFICATE OF COMPLIANCE

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

Page 10 of 136
Page 11 of 136
WORLDWIDE OILFIELD MACHINE

BILL OF MATERIAL & ASSEMBLY DRAWING

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

Page 12 of 136
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WORLDWIDE OILFIELD MACHINE

TRACEABILITY SHEET

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

Page 22 of 136
WORLDWIDE OILFIELD MACHINE S.O. 4024Y

TRACEABILITY SHEET - ASSEMBLY

Main Assembly No. :WM700HM API Monogram reqd . :N


Serialization Reqd. : Y API 6A Y

Serial No. : IO9523-1 PSL : 3

Description : VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

Part No Description Job No. Job Sr. No. Qty


CW-726H BODY, P21634 5 1

30510 BONNET M31510 1 1

CW-725H OPERATING STEM M30917 10 1

CW-732H BALANCE STEM M30918 2 1

SW-4130 GATE, J34661 1 1

SW-0999 (#5) SEAT J34759 23 , 45 2

SW-1000 SEAT RETAINER M33002 , 37 , 4 2


M33994
CW-2214H PISTON M31000 10 1

CW-710H CYLINDER P21612 5 1

DB-0740 STUD 8

AB-06110 STUD 6

1/10/2011
Ashwin Dimble Date

Assembled by
WOM/024/REV.0

Page 23 of 136
WORLDWIDE OILFIELD MACHINE , PVT. LTD.

WELDING ASSEMBLY TRACEABILITY SHEET

Main Assembly No. : CW-726H Sales Order No : 2562


Assembly Job No :
Serialization Reqd. : Y P21634
API Monogram reqd . : N
Serial No : IO4870-1-1
PSL : 3
API : 6A
Date : 30/9/2009
Assembly description : BODY

Sr No Part No Description Job No. Job Sr. No. Qty


BODY, 2 1/16"-5M MODEL 200
1 CW-726H-1 M32284 5 1
HYDRAULIC.

BOTTOM PLUG, 2 1/16"-5M


2 CW-726H-2 M27661 1 1
MODEL 200 HYD.

Assembled by G.Patil

V. Murumkar
Page 24 of 136
WOM( I )/024/REV.
WORLDWIDE OILFIELD MACHINE

MATERIAL TEST REPORTS AND NDT RESULTS

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

Page 25 of 136
WORLDWIDE OILFIELD MACHINE CERT NO 14398

STRESS RELIEVE CERTIFICATE


CERT DATE 02/10/2009

JOB NO P21634 MATERIAL SAE 4130

JOB SR NO 5 WPS NO WS-I-008

PART NO CW-726H HEAT NO ----

BODY, 2 1/16"-5M MODEL


DESCRIPTION SPECIFICATION 4.6.11
200 HYD.

REQ. HARDNESS 197-235 HBW


SO. NO. 2562
MEDIA TEMP OBSERVED OBS HARDNESS BHN
OPERATION TEMP TIME COOLING
QTY
AT TEMP
C O MEDIUM INITIAL FINAL PMAT : 218 HBW
Hr.
TEMP TEMP
O
STRESS AIR C O C WMAT : 216 HBW
RELEVING 630 2 1
HAZ : 217 HBW
28 28

AUTHORISED SIGNATURE

V. Murumkar
WOM /098/ REV. 0

Page 26 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 25308
DATE 3-10-09
WOM M/C SHOP
PART # CW-726H
BATCH # P21634
JOB DESCRIPTION BODY, 2 1/16"-5M MODEL 200 HYD.

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1,2,3,5 04 00 00 No Defective indication Found

MATERIAL 4130
TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 9632

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 2000

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 27 of 136
MAGNUM FORGE & MACHINE WORKS NO 46547.2009
AN ISO 9001 MATERIAL TEST CERTIFICATION DATE 29/08/2009
COMPANY
CUSTOMER : WOM [I] PART NO : CW-726H-1 S.O. / P.O NO : : WOM/VND/F02562A
DESCRIPTION : BODY, 2 1/16"-5M MODEL 200 HYDRAULIC. INV. NO : -
DRAWING # :- HEAT NO : 87KB6062 QTY : 2
MATERIAL/SPEC/: 4130 HEAT CODE : X40 CUSTOMER SPEC 4.6.11 REV 9.0
:
GRADE/CL/YEAR
CUSTOMER :
BATCH NO : M32284 -3,5 JOB/ID # REQ. HBW : 197-235 (22 HRC 237HBW Max)
SERVICE : ANSI/NACE MR0175/ISO 15156-2: 2003
CHEMICAL ANALYSIS (%) (H2S) OBS .HBW : 207 235
C Mn Si P S Cr Ni Mo Cu Al Va Sn cb+Ta - TESTED BY ACC. STD.

OBSERVED 0.290 0.480 0.240 0.006 0.008 0.900 0.020 0.170 0.070 0.030 0.010 - - - DAYE/ 4.6.11 REV
00010782 9.0
Max 0.330 0.600 0.350 0.025 0.025 1.100 0.500 0.250 - - - - - - 4130
REQUIRED 0.280 0.400 0.150
Min - - 0.800 - 0.150 - - - - - -

TENSILE TEST (PSI) FORGED DOWN TEST BAR - HARDNESS 229 , 229 HBW] UT 19873
NDT
TENSILE YIELD %ELONG % R.A. TESTED BY ACC. STD. TEST MP
OBSERVED 105617 82506 23.78 69.08 1364 4.6.11 REV 9.0 REPORT LP
4130 NO.
REQUIRED min 95000 75000 18 35 ACC. STD API 6A PSL--3
CHARPY V-NOTCH IN FT.LBS. ( -50 °F )/ LATERAL EXAPANSION IN INCH HEAT TREATMENT (FORGED DOWN TEST BAR & FORGING)
DIRECTION OF ORIENTATION- LONGITUDINAL METHOD - FURNACE TEMP MONITORING
TESTED TEMP TIME COOLING WATER TEMP °F
Cert. No
1 2 3 AVG BY ACC. STD OPERATION °F AT MEDIUM
TEMP Start Finish
Obs. Charpy 58 84 58 66.67 MFMW/1412 Table 5.3 Quenching 1634 4 Water 84.2 91.4 24662

Reqd. Charpy min 20 20 20 20 Temp 1220 6.5 Air By


Obs. Lateral Exp 0.039 0.063 0.035 0.046 MFMW
Reqd.Lateral Exp mi 0.015 0.015 0.015 0.015
[1] All Forgings were manufactured at Magnum forge and Machine Works,India [2] None Of the Forgings Received any Weld Repairs. [3] Size Of The Forged Down Bar : 4'' X 4''X 8'' Long and the Tensile and Imp
Test specimen taken with in 1/4T location and machined to ASTM A370 [4] Forging did not come in contact with mercury during manufacture,inspection and testing [5] Reduction Ratio min 3:1

THE TEST RESULTS REPORTED HEREWITH ARE BASED ON SPECIFIED INSPECTION & TESTING . THIS CERTIFICATE IS ISSUED IN ACCORDANCE WITH DIN - EN 10204-3. 1
WE CERTIFY THAT THE TEST RESULTS AND PROCESS INFORMATION CONTAINED IN THIS REPORT ARE CORRECT AND MATERIAL MEETS THE REQUIREMENTS OF THE MATERIAL SPECIFICATION AND PURCHASE ORDER /CONTRACT.

Mr.Pramod Padale MFF#55 / Rev 1


QA/ QC INCHARGE
Page 28 of 136
MAGNUM FORGE & MACHINE WORKS
ULTRASONIC INSPECTION REPORT
LOCATION NO. : 19873
MFMW SHOP DATE 29/08/2009
M32284 - 3,5 PART # CW-726H-1
29/08/2009
REV.
JOB DESCRIPTION BODY, 2 1/16"-5M MODEL 200 HYDRAULIC. BATCH #M32284

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

No recordable / unacceptable
3,5 02
indiacation obs

MATERIAL TYPE 4130

APPLICABLE SPECIFICATION ASTM A 388

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION UT 100% AFTER HEAT TREATMENT.


SURFACE CONDITION AS FORGED TECHNIQUE : PULSE ECHO
COUPLANT : OIL
EXAMINATION SURFACE ACCESSIBLE AREA
RANGE 0-500MM
MACHINE SETTING C GAIN 20db
DAMPING
F GAIN 6db
REJECT OFF
EN2LS [ NORMAL ]
TRANSDUCTOR TYPE
ANGLE
FREQUENCY2MHZ
SIZE DIA 24MM
ULTRASONIC MACHINE TYPE : DS-322
S/N 407HAJ
CALIBRATION BLOCK THICKNES IIW TYPE V1 HOLE DIAMETER 3 MM FBH

CUSTOMER WOM(I) NCR NIL


TECHNICIAN S. Kamble
LEVEL II
ASNT NDT LEVEL II MP, UT

MFF# 21 Rev 0

Page 29 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
NO. : PM6696
LOCATION
DATE 10-5-09
WOM M/C SHOP
PART # CW-726H-1
BATCH # M32284

JOB DESCRIPTION BODY, 2 1/16"-5M MODEL 200 HYDRAULIC.

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-5 5 00 00 No Defective indication Found

MATERIAL SAE 4130

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION ROUGH RING GROOVE

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8028

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES CENTRAL COND. CURRENT 2500HWDC

CUSTOMER NCR

TECHNICIAN BHONG M.D


ASNT NDT MP LEVEL II

WOM/045/ REV #.

Page 30 of 136
WORLDWIDE OILFIELD MACHINE CERT NO 6755

STRESS RELIEVE CERTIFICATE


CERT DATE 15/09/2009

JOB NO M32284 MATERIAL SAE 4130

JOB SR NO 1-5 WPS NO WS-I-002

PART NO CW-726H-1 HEAT NO 87KB6062

BODY, 2 1/16"-5M MODEL


DESCRIPTION SPECIFICATION 4.6.11
200 HYDRAULIC.

REQ. HARDNESS 197-235 HBW


SO. NO. 2562
MEDIA TEMP OBSERVED OBS HARDNESS BHN
OPERATION TEMP TIME COOLING
QTY
AT TEMP
C O MEDIUM INITIAL FINAL PMAT : 218 HBW
Hr.
TEMP TEMP
O
STRESS AIR C O C WMAT : 216 HBW
RELEVING 650 2 5
HAZ : 217 HBW
28 28

AUTHORISED SIGNATURE

V. Murumkar
WOM /098/ REV. 0

Page 31 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 30464
DATE 26-09-09
WOM M/C SHOP
PART # CW-726H-1
BATCH # M32284
JOB DESCRIPTION BODY, 2 1/16"-5M MODEL 200 HYDRAULIC.

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-5 5 0 0 No Defective indication Found

MATERIAL SAE 4130


TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 9048

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES CENTRAL COND.&COIL CURRENT 2500 HWDC

CUSTOMER NCR

TECHNICIAN M.D. BHONG


ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 32 of 136
WORLDWIDE OILFIELD MACHINE
LIQUID PENETRANT INSPECTION REPORT
LOCATION NO. : 8133
DATE 4-10-09
W.O.M M/C SHOP
PART # CW-726H-1
BATCH # M32284

JOB DESCRIPTION BODY, 2 1/16"-5M MODEL 200 HYDRAULIC.

ACCEPTED REJECTED

SERIAL NO QTY SERIAL NO QTY COMMENTS

1-5 5 0 0 No Relevant indication Found

BASE MATERIAL SAE 4130 INLAY/OVERLAY MATERIAL SS


TEST SPECIFICATION 4.10.7
APPLICABLE SPECIFICATION API-6A(ASTM E 165)
ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION Finish machined inlay area duly stress releived


METHOD VISIBLE
PENETRANT FC911 BATCH NO 9626
PENETRANT DWELL TIME 15 Min. APPLICATION SPRAY
DEVELOPER APPLICATION FC 811-SPRAY BATCH NO 9628

DEVELOPING TIME 15 Min EXAMINATION VISUAL

CLEANER TYPE FC-711 BATCH NO 9612


BLACK LIGHT INTENSITY U/V SERIAL NO.

CUSTOMER NCR

TECHNICIAN BHONG M.D


ASNT NDT LEVEL II PT

WOM / 046 / REV.1

Page 33 of 136
MAGNUM FORGE & MACHINE WORKS NO 43083.2009
AN ISO 9001 MATERIAL TEST CERTIFICATION DATE 22/04/2009
COMPANY
CUSTOMER : WOM {I} PART NO : CW-726H-2 S.O. / P.O NO : : WOM/VND/F02273
DESCRIPTION : BOTTOM PLUG, 2 1/16"-5M MODEL 200 HYD. INV. NO : -
DRAWING # :- HEAT NO : C05966 QTY : 19
MATERIAL/SPEC/: 4140 HEAT CODE : W88 CUSTOMER SPEC 4.6.10 REV 6.0
:
GRADE/CL/YEAR
CUSTOMER :
BATCH NO : M27661 -1-19 JOB/ID # REQ. HBW : 187-235 (22 HRC 237HBW Max)
SERVICE : ANSI/NACE MR0175/ISO 15156-2: 2009
CHEMICAL ANALYSIS (%) (H2S) OBS .HBW : 207 235
C Mn Si P S Cr Ni Mo Cu Al Va Sn cb+Ta - TESTED BY ACC. STD.

OBSERVED 0.390 0.830 0.230 0.013 0.007 0.950 0.190 0.170 0.170 - 0.003 - - MUSCO 4.6.10 REV
2008016942 6.0
Max 0.430 1.000 0.350 0.025 0.025 1.100 0.250 4140
REQUIRED 0.380 0.750 0.150
Min - - 0.800 0.150

TENSILE TEST (PSI) FORGED DOWN TEST BAR - HARDNESS 217 , 217 HBW] UT 17165
NDT
TENSILE YIELD %ELONG % R.A. TESTED BY ACC. STD. TEST MP
OBSERVED 116276 94291 22.54 68.151 1374 4.6.10 REV 6.0 REPORT LP
4140 NO.
REQUIRED min 85000 60000 18 35 ACC. STD API 6A PSL--3
CHARPY V-NOTCH IN FT.LBS. ( -50 °F )/ LATERAL EXAPANSION IN INCH HEAT TREATMENT (FORGED DOWN TEST BAR & FORGING)
DIRECTION OF ORIENTATION- LONGITUDINAL METHOD - FURNACE TEMP MONITORING
TESTED TEMP TIME COOLING WATER TEMP °F
Cert. No
1 2 3 AVG BY ACC. STD OPERATION °F AT MEDIUM
TEMP Start Finish
Obs. Charpy 34 28 40 34.00 MFMW/1417 Table 5.3 Quenching 1634 3.30 Polymer 84.2 91.4 22554,22788

Reqd. Charpy min 20 20 20 20 Temp 1256 6.30 Air By


Obs. Lateral Exp 0.023 0.019 0.03 0.024 MFMW
Reqd.Lateral Exp mi 0.015 0.015 0.015 0.015
[1] All Forgings were manufactured at Magnum forge and Machine Works [2] None Of the Forgings Received any Weld Repairs. [3] Size Of The Forged Down Bar : 4'' X 4''X 8'' Long and the Tensile and Impact Te
specimen taken with in 1/4T location and machined to ASTM A370 [4] Forging did not come in contact with mercury during manufacture,inspection and testing [5] Reduction Ratio min 3:1

THE TEST RESULTS REPORTED HEREWITH ARE BASED ON SPECIFIED INSPECTION & TESTING . THIS CERTIFICATE IS ISSUED IN ACCORDANCE WITH DIN - EN 10204-3. 1
WE CERTIFY THAT THE TEST RESULTS AND PROCESS INFORMATION CONTAINED IN THIS REPORT ARE CORRECT AND MATERIAL MEETS THE REQUIREMENTS OF THE MATERIAL SPECIFICATION AND PURCHASE ORDER /CONTRACT.

Mr.Pramod Padale MFF#55 / Rev 1


QA/ QC INCHARGE
Page 34 of 136
MAGNUM FORGE & MACHINE WORKS
ULTRASONIC INSPECTION REPORT
LOCATION NO. : 17165
MFMW SHOP DATE 27/03/2009
M27661 --1-19 PART # CW-726H-2
27/03/2009
REV. B
JOB DESCRIPTION BOTTOM PLUG, 2 1/16"-5M MODEL 200 HYD. BATCH #M27661

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

NO RECORDABLE /
19
UNACCEPTABLE INDICATION
OBS

MATERIAL TYPE 4140

APPLICABLE SPECIFICATION ASTM A 388

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION UT 100% AFTER HEAT TREATMENT.


SURFACE CONDITION AS ROLLED TECHNIQUE : PULSE ECHO
COUPLANT : OIL
EXAMINATION SURFACE FACE & O.D.
RANGE 0-300 MM
MACHINE SETTING C GAIN 20db
DAMPING
F GAIN 6db
REJECT OFF
EN2LS [ NORMAL ]
TRANSDUCTOR TYPE
ANGLE
FREQUENCY2MHZ
SIZE DIA 24 mm
ULTRASONIC MACHINE TYPE : DS-322
S/N 170BBL
CALIBRATION BLOCK THICKNES IIW TYPE V1 HOLE DIAMETER 3 mm FBH

CUSTOMER WMS(HOUSTON) NCR NIL


TECHNICIAN MANOJ PATIL
LEVEL II
ASNT NDT LEVEL II MP, UT

MFF# 21 Rev 0

Page 35 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 21801
DATE 9-05-09
WOM M/C SHOP
PART # CW-726H-2
BATCH # M27661
JOB DESCRIPTION BOTTOM PLUG, 2 1/16"-5M MODEL 200 HYD.

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

01-30 30 00 00 No Defective indication Found

MATERIAL SAE 4140

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8076

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES CENTRAL COND. CURRENT 1000HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 36 of 136
Page 37 of 136
MAGNUM FORGE & MACHINE WORKS
ULTRASONIC INSPECTION REPORT
LOCATION NO. : 19386
MFMW SHOP DATE 08/08/2009
M31510 -1-2 PART # 30510
08/08/2009
REV. AC
JOB DESCRIPTION BONNET, 2 1/16" - 5M TYPE 'FC' BATCH #M31510

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

No recordable / unacceptable
02
indiacation obs

MATERIAL TYPE 4130

APPLICABLE SPECIFICATION ASTM A 388

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION UT 100% AFTER HEAT TREATMENT.


SURFACE CONDITION AS FORGED TECHNIQUE : PULSE ECHO
COUPLANT : OIL
EXAMINATION SURFACE FACE & O.D.
RANGE 0-250MM
MACHINE SETTING C GAIN 20db
DAMPING
F GAIN 6db
REJECT OFF
EN2LS [ NORMAL ]
TRANSDUCTOR TYPE
ANGLE
FREQUENCY2MHZ
SIZE DIA 24MM
ULTRASONIC MACHINE TYPE : DS-322
S/N 407HAJ
CALIBRATION BLOCK THICKNES IIW TYPE V1 HOLE DIAMETER 3 MM FBH

CUSTOMER WOM(I) NCR NIL


TECHNICIAN S. Kamble
LEVEL II
ASNT NDT LEVEL II MP, UT

MFF# 21 Rev 0

Page 38 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 26165
DATE 13-11-00
WOM M/C SHOP
PART # 30510
BATCH # M31510
JOB DESCRIPTION BONNET, 2 1/16" - 5M TYPE 'FC'

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-3 3 0 0 No Defective indication Found

MATERIAL SAE 4130


TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Weld Repaired

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8057

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 2000HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 39 of 136
MAGNUM FORGE & MACHINE WORKS NO 45507.2009
AN ISO 9001 MATERIAL TEST CERTIFICATION DATE 28/07/2009
COMPANY
CUSTOMER : WOM [I] PART NO : CW-725H S.O. / P.O NO : : WOM/VND/F02562
DESCRIPTION : OPERATING STEM, 2 1/16"-5M MODEL 200 HYDRAULIC INV. NO : -
DRAWING # :- HEAT NO : VBMU2435 QTY : 10
MATERIAL/SPEC/: 17-4PH HEAT CODE : X52 CUSTOMER SPEC 4.6.15 REV 7.0
:
GRADE/CL/YEAR
CUSTOMER :
BATCH NO : M30917 -1-10 JOB/ID # REQ. HBW : 265-311
SERVICE : ANSI/NACE MR0175/ISO 15156-2: 2003
CHEMICAL ANALYSIS (%) (H2S) OBS .HBW : 307
C Mn Si P S Cr Ni Mo Cu Al Va Sn cb+Ta - TESTED BY ACC. STD.

OBSERVED 0.030 0.720 0.360 0.038 0.020 15.400 3.900 0.100 3.100 - - - 0.220 VENUS 4.6.15 REV
INDUS./ 4067 7.0
Max 0.070 1.000 1.000 0.040 0.030 17.500 5.000 5.000 0.450 17-4PH
REQUIRED
Min 15.000 3.000 3.000 0.150

TENSILE TEST (PSI) FORGED DOWN TEST BAR - HARDNESS 302 , 302 HBW] UT 19224
NDT
TENSILE YIELD %ELONG % R.A. TESTED BY ACC. STD. TEST MP
OBSERVED 140966 128720 18.64 65.93 1445 4.6.15 REV 7.0 REPORT LP
17-4PH NO.
REQUIRED min 135000 105000 18 50 ACC. STD API 6A PSL--3
CHARPY V-NOTCH IN FT.LBS. ( -75 °F )/ LATERAL EXAPANSION IN INCH HEAT TREATMENT (FORGED DOWN TEST BAR & FORGING)
DIRECTION OF ORIENTATION- LONGITUDINAL METHOD - FURNACE TEMP MONITORING
TESTED TEMP TIME COOLING WATER TEMP °F
Cert. No
1 2 3 AVG BY ACC. STD OPERATION °F AT MEDIUM
TEMP Start Finish
Obs. Charpy 84 84 90 86.00 MFMW/ 1477 Table 5.3 SoL ANNEALING 1900 1.50 WATER VENUS
WIRE
Reqd. Charpy min 20 20 20 20 I AGE HAREDNED 1150 6 AIR By
Obs. Lateral Exp 0.042 0.043 0.05 0.045 II AGE HARDENED 1150 6 AIR VENUS
Reqd.Lateral Exp mi 0.015 0.015 0.015 0.015 WIRE
INDUSTRIES
[1] All Forgings were manufactured at Magnum forge and Machine Works,India [2] None Of the Forgings Received any Weld Repairs. [3] Size Of The Forged Down Bar : 4'' X 4''X 8'' Long and the Tensile and Imp
Test specimen taken with in 1/4T location and machined to ASTM A370 [4] Forging did not come in contact with mercury during manufacture,inspection and testing [5] Reduction Ratio min 3:1

THE TEST RESULTS REPORTED HEREWITH ARE BASED ON SPECIFIED INSPECTION & TESTING . THIS CERTIFICATE IS ISSUED IN ACCORDANCE WITH DIN - EN 10204-3. 1
WE CERTIFY THAT THE TEST RESULTS AND PROCESS INFORMATION CONTAINED IN THIS REPORT ARE CORRECT AND MATERIAL MEETS THE REQUIREMENTS OF THE MATERIAL SPECIFICATION AND PURCHASE ORDER /CONTRACT.

Mr.Pramod Padale MFF#55 / Rev 1


QA/ QC INCHARGE
Page 40 of 136
MAGNUM FORGE & MACHINE WORKS
ULTRASONIC INSPECTION REPORT
LOCATION NO. : 19224
MFMW SHOP DATE 28/07/2009
M30917 --1-10 PART # CW-725H
28/07/2009
REV.
JOB DESCRIPTION OPERATING STEM, 2 1/16"-5M MODEL 200 HYDRAULI BATCH #M30917

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

No recordable / unacceptable
10
indiacation obs

MATERIAL TYPE 17.4PH

APPLICABLE SPECIFICATION ASTM A 388

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION UT 100% AFTER HEAT TREATMENT.


SURFACE CONDITION AS ROLLED TECHNIQUE : PULSE ECHO
COUPLANT : OIL
EXAMINATION SURFACE FACE & O.D.
RANGE 0-100/0-500MM
MACHINE SETTING C GAIN 20db
DAMPING
F GAIN 6db
REJECT OFF
EN 4 LS (Normal)
TRANSDUCTOR TYPE
ANGLE
FREQUENCY4 MHz
SIZE DIA 10MM
ULTRASONIC MACHINE TYPE : DS-322
S/N 146BBI
CALIBRATION BLOCK THICKNES IIW TYPE V1 HOLE DIAMETER 3 MM FBH

CUSTOMER WOM(I) NCR NIL


TECHNICIAN S. Kamble
LEVEL II
ASNT NDT LEVEL II MP, UT

MFF# 21 Rev 0

Page 41 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 24438
DATE 22-08-09
WOM M/C SHOP
PART # CW-725H
BATCH # M30917
JOB DESCRIPTION OPERATING STEM, 2 1/16"-5M MODEL 200 HYDRAULIC

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-10 10 0 0 No Defective indication Found

MATERIAL 17 4PH

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION ALL SURFACE AREA CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8099

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 1500 HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 42 of 136
Page 43 of 136
Page 44 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 24697
DATE 31-08-09
WOM M/C SHOP
PART # CW-732H
BATCH # M30918
JOB DESCRIPTION BALANCE STEM, 2 1/16"-5M MODEL 200 HYDRAULIC

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1 - 10 10 0 0 No Defective indication Found

MATERIAL 17 4PH
TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION ALL SURFACE AREA CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8099

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 2000 HWDC

CUSTOMER NCR

TECHNICIAN SHRIKANT C.KULKARNI


ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 45 of 136
Page 46 of 136
Page 47 of 136
Page 48 of 136
Page 49 of 136
Page 50 of 136
Page 51 of 136
Page 52 of 136
Page 53 of 136
Page 54 of 136
Page 55 of 136
MAGNUM FORGE & MACHINE WORKS NO 48601.2009
AN ISO 9001 MATERIAL TEST CERTIFICATION DATE 16/11/2009
COMPANY
CUSTOMER : WOM [I] PART NO : SW-1000 S.O. / P.O NO : : WOM/VND/F02562
DESCRIPTION : SEAT RETAINER, 2 1/16"-10M MODEL 200M INV. NO : -
DRAWING # :- HEAT NO : H9324 QTY : 64
MATERIAL/SPEC/: 17-4PH HEAT CODE : Y60 CUSTOMER SPEC 4.6.15 REV 7.0
:
GRADE/CL/YEAR
CUSTOMER :
BATCH NO : M33002 -1-64 JOB/ID # REQ. HBW : 265-311 [33 HRC]
SERVICE : ANSI/NACE MR0175/ISO 15156-3: 2003
CHEMICAL ANALYSIS (%) (H2S) OBS .HBW : 285 311
C Mn Si P S Cr Ni Mo Cu Al Va Sn cb+Ta - TESTED BY ACC. STD.

OBSERVED 0.032 0.790 0.390 0.037 0.021 15.350 3.950 0.190 3.150 - - - 0.190 - BHANSALI 4.6.15 REV
000977 7.0
Max 0.070 1.000 1.000 0.040 0.030 17.500 5.000 5.000 0.450 17-4PH
REQUIRED
Min 15.000 3.000 3.000 0.150

TENSILE TEST (PSI) FORGED DOWN TEST BAR - HARDNESS 269 , 303 HBW] UT
NDT
TENSILE YIELD %ELONG % R.A. TESTED BY ACC. STD. TEST MP
OBSERVED 164503 127486 19.48 67.03 1548 4.6.15 REV 7.0 REPORT LP
17-4PH NO.
REQUIRED min 135000 105000 18 50 ACC. STD
CHARPY V-NOTCH IN FT.LBS. ( °F )/ LATERAL EXAPANSION IN INCH HEAT TREATMENT (FORGED DOWN TEST BAR & FORGING)
DIRECTION OF ORIENTATION- LONGITUDINAL METHOD - FURNACE TEMP MONITORING
TESTED TEMP TIME COOLING WATER TEMP °F
Cert. No
1 2 3 AVG BY ACC. STD OPERATION °F AT MEDIUM
TEMP Start Finish
Obs. Charpy Sol Annealing 1904 3.00 Water 27956

Reqd. Charpy min I AGE HAREDNED 1164 6.00 Air By


Obs. Lateral Exp II AGE HARDENED 1157 6 Air MFMW
Reqd.Lateral Exp mi
[1] All Forgings were manufactured at Magnum forge and Machine Works,India [2] None Of the Forgings Received any Weld Repairs. [3] Size Of The Forged Down Bar : 4'' X 4''X 8'' Long and the Tensile and Imp
Test specimen taken with in 1/4T location and machined to ASTM A370 [4] Forging did not come in contact with mercury during manufacture,inspection and testing [5] Reduction Ratio min 3:1

THE TEST RESULTS REPORTED HEREWITH ARE BASED ON SPECIFIED INSPECTION & TESTING . THIS CERTIFICATE IS ISSUED IN ACCORDANCE WITH DIN - EN 10204-3. 1
WE CERTIFY THAT THE TEST RESULTS AND PROCESS INFORMATION CONTAINED IN THIS REPORT ARE CORRECT AND MATERIAL MEETS THE REQUIREMENTS OF THE MATERIAL SPECIFICATION AND PURCHASE ORDER /CONTRACT.

Mr.Pramod Padale MFF#55 / Rev 1


QA/ QC INCHARGE
Page 56 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 26198
DATE 21-11-09
WOM M/C SHOP
PART # SW-1000
BATCH # M33002
JOB DESCRIPTION SEAT RETAINER, 2 1/16"-10M MODEL 200M

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-49, 51-64 63 0 0 No Defective indication Found

MATERIAL 17 4PH

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION ALL SURFACE AREA CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 9068

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 1000 HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 57 of 136
MAGNUM FORGE & MACHINE WORKS NO 48612.2009
AN ISO 9001 MATERIAL TEST CERTIFICATION DATE 16/11/2009
COMPANY
CUSTOMER : WOM [I] PART NO : SW-1000 S.O. / P.O NO : : WOM/VND/F02653
DESCRIPTION : SEAT RETAINER, 2 1/16"-10M MODEL 200M INV. NO : -
DRAWING # :- HEAT NO : H9324 QTY : 36
MATERIAL/SPEC/: 17-4PH HEAT CODE : Y60 CUSTOMER SPEC 4.6.15 REV 7.0
:
GRADE/CL/YEAR
CUSTOMER : P
BATCH NO : M33994 -1-36 JOB/ID # REQ. HBW : 265-311
SERVICE : ANSI/NACE MR0175/ISO 15156-2: 2003
CHEMICAL ANALYSIS (%) (H2S) OBS .HBW : 285 311
C Mn Si P S Cr Ni Mo Cu Al Va Sn cb+Ta - TESTED BY ACC. STD.

OBSERVED 0.032 0.790 0.390 0.037 0.021 15.350 3.950 0.190 3.150 - - - 0.190 - BHANSALI 4.6.15 REV
000977 7.0
Max 0.070 1.000 1.000 0.040 0.030 17.500 5.000 5.000 0.450 17-4PH
REQUIRED
Min 15.000 3.000 3.000 0.150

TENSILE TEST (PSI) FORGED DOWN TEST BAR - HARDNESS 269 , 303 HBW] UT
NDT
TENSILE YIELD %ELONG % R.A. TESTED BY ACC. STD. TEST MP
OBSERVED 164503 127486 19.48 67.03 1548 4.6.15 REV 7.0 REPORT LP
17-4PH NO.
REQUIRED min 135000 105000 18 50 ACC. STD
CHARPY V-NOTCH IN FT.LBS. ( °F )/ LATERAL EXAPANSION IN INCH HEAT TREATMENT (FORGED DOWN TEST BAR & FORGING)
DIRECTION OF ORIENTATION- LONGITUDINAL METHOD - FURNACE TEMP MONITORING
TESTED TEMP TIME COOLING WATER TEMP °F
Cert. No
1 2 3 AVG BY ACC. STD OPERATION °F AT MEDIUM
TEMP Start Finish
Obs. Charpy Sol Annealing 1904 3.00 Water 27956

Reqd. Charpy min I AGE HAREDNED 1164 6.00 Air By


Obs. Lateral Exp II AGE HARDENED 1157 6 Air MFMW
Reqd.Lateral Exp mi
[1] All Forgings were manufactured at Magnum forge and Machine Works,India [2] None Of the Forgings Received any Weld Repairs. [3] Size Of The Forged Down Bar : 4'' X 4''X 8'' Long and the Tensile and Imp
Test specimen taken with in 1/4T location and machined to ASTM A370 [4] Forging did not come in contact with mercury during manufacture,inspection and testing [5] Reduction Ratio min 3:1

THE TEST RESULTS REPORTED HEREWITH ARE BASED ON SPECIFIED INSPECTION & TESTING . THIS CERTIFICATE IS ISSUED IN ACCORDANCE WITH DIN - EN 10204-3. 1
WE CERTIFY THAT THE TEST RESULTS AND PROCESS INFORMATION CONTAINED IN THIS REPORT ARE CORRECT AND MATERIAL MEETS THE REQUIREMENTS OF THE MATERIAL SPECIFICATION AND PURCHASE ORDER /CONTRACT.

Mr.Pramod Padale MFF#55 / Rev 1


QA/ QC INCHARGE
Page 58 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 26199
DATE 21-11-09
WOM M/C SHOP
PART # SW-1000
BATCH # M33994
JOB DESCRIPTION SEAT RETAINER, 2 1/16"-10M MODEL 200M

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-36 36 0 0 No Defective indication Found

MATERIAL 17 4PH

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION ALL SURFACE AREA CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 9068

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 1000 HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 59 of 136
Page 60 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 24597
DATE 28-08-09
WOM M/C SHOP
PART # CW-2214H
BATCH # M31000
JOB DESCRIPTION PISTON, 4 1/16" - 5M MODEL 200 HYDRAULIC

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1-12 12 00 00 No Defective indication Found

MATERIAL SAE 4130

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 9632

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 1500 HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 61 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 25170
DATE 22-09-09
WOM M/C SHOP
PART # CW-710H
BATCH # P21612
JOB DESCRIPTION CYLINDER, 2 1/16"-5M MODEL 200 HYDRAULIC

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

2-5,7-11,13 10 No Defective indication Found

MATERIAL
TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8099

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 1500HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 62 of 136
MAGNUM FORGE & MACHINE WORKS NO 42569.2009
AN ISO 9001 MATERIAL TEST CERTIFICATION DATE 08/04/2009
COMPANY
CUSTOMER : WOM {I} PART NO : CW-710H-A S.O. / P.O NO : : WOM/VND/F02273
DESCRIPTION : THREADOLET CYLINDER 2 1/16"-10M HYDRAULIC MODEL 200 F.E. INV. NO :
DRAWING # :- HEAT NO : 89887 QTY : 59
MATERIAL/SPEC/: 4140 HEAT CODE : P71 CUSTOMER SPEC 4.6.11 REV 9.0
:
GRADE/CL/YEAR
CUSTOMER :
BATCH NO : M27659 -1-59 JOB/ID # REQ. HBW : 197-235 (22 HRC 237HBW Max)
SERVICE : ANSI/NACE MR0175/ISO 15156-2: 2003
CHEMICAL ANALYSIS (%) (H2S) OBS .HBW : 207 235
C Mn Si P S Cr Ni Mo Cu Al Va Sn cb+Ta - TESTED BY ACC. STD.

OBSERVED 0.385 0.755 0.255 0.025 0.015 1.100 0.018 0.231 - - - - - MCMW/ 807 4.6.11 REV
9.0
Max 0.430 1.000 0.350 0.025 0.025 1.100 0.250 4140
REQUIRED 0.380 0.750 0.150
Min - - 0.800 0.150

TENSILE TEST (PSI) FORGED DOWN TEST BAR - HARDNESS 235 , 235 HBW] UT
NDT
TENSILE YIELD %ELONG % R.A. TESTED BY ACC. STD. TEST MP
OBSERVED 112019 95927 24.4 66.36 MFMW/ 787 4.6.11 REV 9.0 REPORT LP
4140 NO.
REQUIRED min 95000 75000 18 35 ACC. STD
CHARPY V-NOTCH IN FT.LBS. ( -50 °F )/ LATERAL EXAPANSION IN INCH HEAT TREATMENT (FORGED DOWN TEST BAR & FORGING)
DIRECTION OF ORIENTATION- LONGITUDINAL METHOD - FURNACE TEMP MONITORING
TESTED TEMP TIME COOLING WATER TEMP °F
Cert. No
1 2 3 AVG BY ACC. STD OPERATION °F AT MEDIUM
TEMP Start Finish
Obs. Charpy 80 82 78 80 MFMW/ 825 Table 5.3 Quenching 1634 3 Polymer 84.2 91.4 22506

Reqd. Charpy min 20 20 20 20 Temp 1205 6 Air By


Obs. Lateral Exp 0.058 0.056 0.052 0.055 MFMW
Reqd.Lateral Exp mi 0.015 0.015 0.015 0.015
[1] All Forgings were manufactured at Magnum forge and Machine Works,India [2] None Of the Forgings Received any Weld Repairs. [3] Size Of The Forged Down Bar : 4'' X 4''X 8'' Long and the Tensile and Imp
Test specimen taken with in 1/4T location and machined to ASTM A370 [4] Forging did not come in contact with mercury during manufacture,inspection and testing [5] Reduction Ratio min 3:1

THE TEST RESULTS REPORTED HEREWITH ARE BASED ON SPECIFIED INSPECTION & TESTING . THIS CERTIFICATE IS ISSUED IN ACCORDANCE WITH DIN - EN 10204-3. 1
WE CERTIFY THAT THE TEST RESULTS AND PROCESS INFORMATION CONTAINED IN THIS REPORT ARE CORRECT AND MATERIAL MEETS THE REQUIREMENTS OF THE MATERIAL SPECIFICATION AND PURCHASE ORDER /CONTRACT.

Mr.Pramod Padale MFF#55 / Rev 1


QA/ QC INCHARGE
Page 63 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 36170
DATE 26-04-09
WOM M/C SHOP
PART # CW-710H-A
BATCH # M27659
JOB DESCRIPTION THREADOLET CYLINDER 2 1/16"-10M HYDRAULIC MODEL 200 F.E.

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

1 - 59 59 0 0 No Defective indication Found

MATERIAL SAE 4140

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION ALL SURFACE AREA CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 7072

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 500 HWDC

CUSTOMER NCR

TECHNICIAN D.D. LENDAVE


ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 64 of 136
Page 65 of 136
Worldwide Oilfield Machine
MAGNETIC PARTICLE INSPECTION REPORT
LOCATION NO. : 25039
DATE 16-09-09
WOM M/C SHOP
PART # CW-710HA
BATCH # M31566
JOB DESCRIPTION CYLINDER, 2 1/16"-5M MODEL 200 HYDRAULIC

ACCEPTED REJECTED
COMMENTS
SERIAL NO QTY SERIAL NO QTY

01-15 15 00 00 No Defective indication Found

MATERIAL SAE 4130

TEST SPECIFICATION 4.10.6

APPLICABLE SPECIFICATION ASTM E 709

ACCEPTANCE STANDARD API 6A PSL-3

SCOPE OF EXAMINATION All Surface Area CONDITION Machined

EQUPMENT Magnaflux S. NO. 220202

METHOD Wet Fluorescent CARRIER : Kerosene

PARTICLE TYPE 135 - A BATCH NO. 8057

BLACK LIGHT INTENSITY 1400 µw / cm² U/V SERIAL NO. 270101

AMPERES COIL CURRENT 2000 HWDC

CUSTOMER NCR

TECHNICIAN D.D.LENDAVE
ASNT NDT MP LEVEL II

WOM / 045 / REV #. 1

Page 66 of 136
Page 67 of 136
Page 68 of 136
B-06

B-07

B-10

Page 69 of 136
B-11

B-12

B-13

B-14

Page 70 of 136
B-16

B-17

B-20

Page 71 of 136
Page 72 of 136
WORLDWIDE OILFIELD MACHINE

PRESSURE TEST REPORT

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

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WORLDWIDE OILFIELD MACHINE

WELDING DATA BOOK

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

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WORLDWIDE OILFIELD MACHINE

NDE OPERATOR QUALIFICATIONS


VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

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Worldwide Oilfield Machine

NDE OPERATORS CERTIFICATION SUMMARY


Certification to the requirements of ASNT SNT-TC-1A

Date of Expiry Certification Date


Operator NDE Level
MM/DD/YY MM/DD/YY

UT II 9/23/2012 9/24/2009
MPI II 2/28/2012 3/1/2009
Lendave Dadasaheb Dnyandeo LPI II 6/9/2012 6/10/2009
Visual Testing II 1/30/2013 1/31/2010
Latest Visual Acuity Record 2/20/2012 2/21/2011

UT II 8/8/2013 8/9/2010
MPI II 12/18/2011 12/20/2008
Shrikant C.Kulkarni
LPI II 8/24/2011 8/25/2008
Latest Visual Acuity Record 2/14/2012 2/15/2011

UT II 1/20/2014 1/21/20011
MPI II 9/11/2012 9/12/2009
Makarand D.Bhong
LPI II 12/22/2011 12/23/2008
Latest Visual Acuity Record 2/15/2012 2/16/2011

MPI II 1/20/2014 1/22/2011


Santosh B.Thorat LPI II 8/25/2012 8/26/2009
Latest Visual Acuity Record 8/18/2012 8/19/2011

UT II 3/12/2012 3/13/2009
Rahul R. Shete LPI II 6/10/2016 6/11/2011
Latest Visual Acuity Record 9/8/2012 9/9/2011

UT II 2/18/2012 2/19/2009
Mahesh D. Sutar LPI II 4/8/2015 4/9/2010
Latest Visual Acuity Record 6/8/2011 6/9/2010

MPI II 5/6/2015 5/7/2010


Rajendra S. Mahadik LPI II 8/26/2015 8/27/2010
Latest Visual Acuity Record 2/15/2012 2/16/2011

LP II 4/27/2013 4/28/2010
Rajendra D. Shinde
Latest Visual Acuity Record 2/15/2012 2/16/2011

UT II 3/1/2010 3/2/2007
Manoj A.Patil
Latest Visual Acuity Record 12/2/2010 12/3/2009

UT II 12/15/2011 12/16/2008
Shirish R. Kamble MP II 12/11/2011 11/13/2008
Latest Visual Acuity Record 2/20/2012 2/21/2011

UT II 7/21/2012 7/22/2009
Amit Mahajan LPI II 11/18/2012 11/19/2009
Latest Visual Acuity Record 6/15/2012 6/16/2011

Revision 18-Updated on 09/09/2011


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WORLDWIDE OILFIELD MACHINE

PAINT & COATING REPORT

VALVE, 2 1/16"-5M MODEL 200M HYDRAULIC F.E.

WOM PART # WM700HM WOM ASSEMBLY # IO9523-1

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