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Adicomp - Air Treatment - EN
Adicomp - Air Treatment - EN
AIR TREATMENT
2
Index
Introduction 4
Adsorption dryers 14
Catalytic Converter 17
“ANF” series 22
“AHF” series 26
Oil/water separators 29
Oil/water separators 30
Distributor block 31
Accessories 33
Condensate dischargers 34
pressure gauge 35
www.adicomp.com 3
AIRHANDLING
AIR
TRATTAMENTO ARIA
TREATMENT
INTRODUCTION
INTRODUZIONE
Introduction
As
L’ariatime
time goes
goes on,
compressa on, compressed
in ambito industriale
compressed air hashas affirmed itself
itselfininthe
si è affermata
affirmed nel
thein-
dustrial
corso
industrial environment
del tempo come
environment asas an importantsource
an un’importante
important source ofof
fonte energy
energydi energia
whichwhich is CLASSIFICAZIONE
AIR QUALITY CLASSIFICATION
QUALITÀ DELL’ARIA
is extremely
affidabile
extremely edreliable
reliable andand
estremamente versatile.
versatile. versatile.
The quality of compressed air is
The
La quality
veryqualità
important of for
compressed
dell’aria compressa
the correct air is è
operationvery important
di and
rilevante
long-term for the cor-
importanza
efficiency Solid
Particelle Acqua Residual
Residual Bacteria
Olio Eliminazione
particles oil
water residuo
solide residua elimination
Batteri
rect
per
of the iloperation
corretto
machinery andsystems
and long-term
funzionamento e efficiency
l’efficienza
in which of
it is applied.nelthe machinery
tempo delle GENERAL
ARIA USE AIR,
DI UTILIZZO WITHOUTSENZA
GENERALE, REQUIREMENTS
REQUISITI
and
macchine
Dependingsystems e in
on which
degli
the industryit is applied.
impianti orinfield
cui viene applicata.
of application, the required Sand blasting
Sabbiatura 4 7 3 no
Depending
A seconda
quality level can onforesee
del the industry
settore o del campo
different ortreatments.
field diofapplicazione
application,il the livello re-
quired
di qualità
In fact quality
compressed level
richiesto can
può
air foresee
canprevedere different
be dry, clean, diversi
medical,treatments.
trattamenti.
filtered. This In fact is
compressed
L’aria
why Adicomp compressa air can
makes be
longdry,
itsinfatti può
time clean, medical,
essere
experience filtered.
asciutta,
available This
pulita,
to offer airis
why
medicale,
treatment Adicompmodules makes
filtrata, per
andquestoits longAdicomp
accessories, timeeven experience
mette
sized and available
customisedto
a disposizione Low quality
Sabbiatura sand blasting
di minore qualità 5 7 4 no
offer
la suaair
according handling
to specificmodules
pluriennale esperienza
requirements. and peraccessories,
offrire moduli even sized and
e accessori
customised
di
This trattamento
catalogue according
aria, anche
provides to
thespecific requirements.
dimensionati
reference e personalizzati
standards regarding air su
esigenze
purity, an specifiche.
overlook of the most common complete installations
according to the field of application and a detailed presentation of Nessun
No requisito
requirement 8 9 5 no
This catalogue provides the reference standards regarding
In
air questo
thepurity,
air treatment
an catalogocomponents.
overlook sono
of theriportati
most common i riferimenticomplete normativi instal- CON ESSICATORE A REFRIGERAZIONE
WITH REFRIGERATION DRYER
in
lationsmateria
Compressed according di
air purezza
to the dell’aria,
generally contains
field una panoramica
water,
of application oil, dust
and a and delle
other
detailed
installazioni
impurities whichcomplete
jeopardise più comuni
operation a
and seconda
damage del
the campo
machines Cheese factories,
Caseifici, breweries,
birrifici, impiantipharmaceuti-
farmaceutici 1 4 1 yes
si
presentation of the air handling components. cal plants
di
on whichapplicazione
it is used, thus e increasing
la presentazionemaintenancedettagliata
costs. dei
componenti
Compressed
To this purpose, di
airtrattamento.
generally
the standard contains
ISO 8573-1 water, oil, dust and
establishes andlays oth-
er
down impurities
parameters which jeopardise
to classify operation
compressed and damage the
air quality. Impianti
Food alimentari
systems 2 4 1 no
Generalmente
machines on which l’ariait iscompressa contiene acqua,
used, thus increasing maintenance olio,
polveri e altre impurità
costs. SOLID PARTICULESche vanno a compromettere Water Oil il
funzionamento
Class
e danneggiare le macchine sulle Total
quali VeryAria
clean air,
molto chemical
pulita, impiantisystems
chimici 3 4 1 no
To
viene this utilizzata,
ISO purpose, the
constandard
(Max concentration ofun forISO
conseguente
particules m ) 8573-1
3
Content establishes
aumento Vapor dei and
costilays
Hydrocarbons di
(aerosol, liquid
down
8573-1: parameters to classify compressed air quality.
manutenzione. and vapor)
2010
A questo0,1proposito 0,5 la
-1 normativa ISO WeevingMacchine
machines, perphotographic laboratories,
mg/m8573-1 °Cfissa e impone
- 0,5 1-5 3 tessitura, laboratori fotografici,
mg/m3
micron micron micron
dei parametri per classificare la qualità dell’aria compressa. controlli pneumatici,
pneumatic condizionamento,
controls, air conditioning, laboratori
dentistdentistici,
labora- 1 4 1 no
0 più restrittivo della Classe 1
apparecchi per ilcontrol
tories, process controlloequipment
di processo
C
C
C COMPRESSOR
COMPRESSORE
COMPRESSOR Cheese factories, breweries,
Caseifici, pharmaceutical
birrifici, plants
impianti farmaceutici 1 1-3 1 yes
si
STF
STF
STF STERILE
FILTRO FILTER
STERILESTERILE
FILTER
AC
AC
AC CARBON
COLONNE COLUMNS
CARBONI
CARBON COLUMNS
BB DUST
DUSTFILTER
FILTRO POLVERE
FILTER Microchip,
Microchip, optics,
ottica, impianti high-quality
alimentari food qualità
di elevata systems 2 1-3 1 no
SS SFILTRO
S FILTER
FILTERS
M
M M
M FILTER
FILTRO M
FILTER
A
A A
A FILTER
FILTRO
FILTERA
PP PFILTRO
P FILTER
FILTERP Photographic laboratories
Laboratori fotografici 2 1-3 1 no
RR RFILTRO
R FILTER
FILTERR
RD
RD REFRIGERATION
ESSICCATORE
REFRIGERATIONADRYER
REFRIGERAZIONE
DRYER
AD
AD ADSORPTION
ADSORPTION DRYER
DRYER
ADSORPTION DRYER
Spray painting
Verniciatura spray 3 1-3 1 no
V
V TANK
SERBATOIO
TANK AIR IN CLASS
ARIA IN CLASSE OR DA
O ESENTE CERTIFIED
OLIO E OIL AND SILICON-FREE
SILICONE CERTIFICATA
CD
CD
CD CONDENSATE
CONDENSATE DISCHARGER
SCARICATORE DI CONDENSA
DISCHARGER Clean air, sterile
Aria pura,chamber
tecnologietechnologies,
per camere sterili,topindustria
quality
1 1-2 0 yes
si
food industry,
alimentare cheese
di altissima factories,
qualità, breweries,
caseifici, sterile
birrifici, aria air
sterile
OWS
OWS WATER
WATEROIL
OILSEPARATOR
SEPARATORE ACQUA OLIO
SEPARATOR
CATALYST
CATALYST OIL
OIL CONVERTER
CONVERTITORE WITHOUT
D'OLIO CATALITICO
CONVERTER WITHOUT SENZA
SPLASH
ETC Basic
ETC Basic
Basic
SPLASH
SPLASH PROTECTION
PROTECTION
PROTECTION Pharmaceutical and e
Impianti farmaceutici chemical plants, photograph-
chimici, laboratoti fotografici,
ic laboratories,
verniciaturahigh-quality painting,
di alta qualità, mineral
produzione water
di acqua 1 1-2 0 yes
si
CATALYST OIL
OIL CONVERTER
CONVERTITORE
CATALYST WITH
D'OLIO CATALITICO
CONVERTER CON
WITH SPLASH minarale, produzione
production, di vino, industria
wine production, PET
PET industry
ETC
ETC Basic
Basic
Std
SPLASH
SPLASH PROTECTION
PROTECTION
PROTECTION EAND
AND FINAL FINAL
FILTRO FILTER
FINALE
FILTER
42
IT 4
EN
AIR TREATMENT
non-handled air
handled air
R+CD
4 Introduzione
7 Essiccazione dell’aria compressa P+CD
18 Serie "ANF"
A 22 Serie "AHF"
25 Accessori OWS
26 Scaricatori di condensa
S+CD M+CD
Condensation
27
Condensa che
Colonne di carbone attivo which does
non necessita
not require
di trattamento
treatment
29 Separatori Acqua/Olio
31 Blocco distributore
33 Raffreddatori ad aria finali
STF
34 Serie "AF"
35 “Etc” convertitori d'olio catalitici
39 Serbatoi aria compressa
B+CD AC AD M+CD
M
40 Serbatoi Standard
41 Serbatoi per l'alta pressione
53
www.adicomp.com
www.adicomp.com 5 EN
IT
AIR TREATMENT
6
Compressed air drying
Aside from dust and oil, a certain amount of humidity ADSORPTION DRYERS
is present in compressed air coming from the external The adsorption dryers exploit the hygroscopic
environment, which, inside the plant, can be transformed characteristics derived from minerals, the zeolites,
into condensation. Therefore the humidity level in the which manage to capture in their crystalline structure an
compressed air must be reduced as far as possible to enormous amount of water vapor.
guarantee correct operation of the equipment.
To make this all possible Adicomp offers its centrifugal Their porous structure is open and allows complete
condensate separators, the refrigeration cycle dryers and reversibility (regeneration takes place during the
the adsorption dryers. "desorption" phase) that enables the desiccant to return
always ready for the next cycle of adsorption.
CENTRIFUGAL CONDENSATE SEPARATORS
They exploit centrifugal and gravitational force to separate This achieves a drying method which is simple as it is
water from air. static, environmental friendly, given the non-polluting
nature of zeolites, and with performance well above those
REFRIGERATION CYCLE DRYERS physiologically limited of the refrigeration. In fact with the
They separate water by lowering the compressed air adsorption dryers you can reach dew points up to -70°.
temperature to the dew point of +3 °C.
www.adicomp.com 7
AIR TREATMENT
“ANF” aluminium cyclone condensate separators
An efficient water removal system and therefore of the
condensation contained in the compressed air is implemented by
means of centrifugal separators.
B
Connection Flow rate Weight Dimensions (mm)
C
Model Code
inch Nm3/h kg A B C D
A
ANF010CKL-B 3021.0014 3/4” 235 0,8 257 88 21 60
bar
OMCD 5750.0006 20
OAOK 20B
5750.0037 20
Nipple
OTD 16 5750.0038 16
CORRECTION FACTORS
8
“DRM” series refrigeration dryers
The DRM dryer guarantees excellent operation even in adverse
environmental conditions or in case of very high inlet air
temperatures.
REFERENCE CONDITIONS
LIMIT CONDITIONS
Refrigerant Pressure Power Connection Flow rate Weight Width Depth Height
Model
CORRECTION FACTOR AS OPERATING PRESSURE CHANGES CORRECTION FACTOR AS DEW POINT CHANGES
Inlet air pressure barg 4 5 6 7 8 10 12 14 15 16 Dew point °C 3 5 7 10
Factor 0,77 0,86 0,93 1,00 1,05 1,14 1,21 1,27 1,30 1,33 Factor 0,91 1,00 1,10 1,26
CORRECTION FACTOR AS AMBIENT TEMPERATURE CHANGES CORRECTION FACTOR AS INLET AIR TEMPERATURE CHANGES
Ambient temperature °C ≤ 25 30 35 40 45 Air temperature °C ≤ 30 35 40 45 50 55
Factor 1,00 0,98 0,95 0,88 0,80 Factor 1,15 1,00 0,84 0,71 0,59 0,50
www.adicomp.com 9
AIR TREATMENT
“DR” series refrigeration dryers
Adicomp proposes another range of dryers aimed at reducing
energy consumption thanks to the reliability of the drying module
and the limited pressure drops.
The main benefits are:
Limited pressure drops even with high loads.
Extremely constant dew point even as operating conditions
change.
This series was designed with the purpose of protecting the
environment, by using environmental friendly refrigerants and
selecting recyclable materials.
The data displayed refer to the following nominal conditions:
Ambient temperature 25°C, inlet air at 7 bar and 35°C and
pressurised dew point temperature of 3°C (Dew point at
atmospheric pressure -22°C).
Max operating conditions: Ambient temperature 45°C, Air inlet
temp 55°C and air inlet pressure 14 bar.
10
REFERENCE CONDITIONS
LIMIT CONDITIONS
Refrigerant Pressure Power Connection Flow rate Weight Width Depth Height
Model
type bar Ph/V/Hz inch m3/h kg mm mm mm
DR131 R407C 0,07 1/230/50 2.1/2” 750 141 665 725 1105
DR152 R407C 0,13 1/230/50 2.1/2” 870 150 665 725 1105
DR171 R407C 0,15 1/230/50 2.1/2” 960 161 665 725 1105
DR189 R407C 0,17 3/400/50 DN 80-PN 16 1080 240 790 1000 1465
DR210 R407C 0,21 3/400/50 DN 80-PN 16 1260 242 790 1000 1465
DR250 R407C 0,13 3/400/50 DN 80-PN 16 1500 275 790 1000 1465
DR300 R407C 0,19 3/400/50 DN 80-PN 16 1800 276 790 1000 1465
DR360 R407C 0,26 3/400/50 DN 80-PN 16 2208 311 790 1000 1465
DR400 R407C 0,21 3/400/50 DN 100-PN 16 2400 463 1135 1205 1750
DR500 R407C 0,14 3/400/50 DN 100-PN 16 3000 538 1135 1205 1750
DR600 R407C 0,2 3/400/50 DN 100-PN 16 3600 540 1135 1205 1750
DR720 R407C 0,26 3/400/50 DN 100-PN 16 4416 612 1135 1205 1750
DR900 R407C 0,2 3/400/50 DN 150-PN 16 5400 830 1300 1750 1810
DR1100 R407C 0,26 3/400/50 DN 150-PN 16 6624 940 1300 1750 1810
DR1200 R407C 0,2 3/400/50 DN 200-PN 16 7200 1055 1400 2200 1870
DR1500 R407C 0,26 3/400/50 DN 200-PN 16 8832 1200 1400 2200 1870
CORRECTION FACTOR AS OPERATING PRESSURE CHANGES CORRECTION FACTOR AS INLET AIR TEMPERATURE CHANGES
Inlet air pressure barg 4 5 6 7 8 10 12 14 Air temperature °C ≤ 25 30 35 40 45 50
Factor 0,77 0,86 0,93 1,00 1,05 1,14 1,21 1,27 Factor 1,00 0,99 0,97 0,93 0,88 0,81
CORRECTION FACTOR AS AMBIENT TEMPERATURE CHANGES CORRECTION FACTOR AS DEW POINT CHANGES
Ambient temperature °C ≤ 25 30 35 40 45 50 55 60 65 70 Dew point °C 3 5 7 10
Factor 1,27 1,12 1,00 0,88 0,78 0,70 0,62 0,55 0,49 0,43 Factor 1,00 1,09 1,19 1,37
www.adicomp.com 11
AIR TREATMENT
“DRC” series refrigeration dryers
DRC dryers were designed to meet specific requirements in the
industries used, such as that of special moulding of plastic materials
in the food industry, where the compressed air temperature needs
to be close to that of the dew point.
REFERENCE CONDITIONS
LIMIT CONDITIONS
Ambient temperature 50°C
DRC60 3000.0001 1/230-240/50 G 1.1/2” BSP-F 6000 130 580 655 1240
CORRECTION FACTOR FOR OPERATING PRESSURE CHANGES CORRECTION FACTOR FOR AMBIENT TEMPERATURE CHANGES
Inlet air pressure barg 2 4 5 6 7 8 10 12 14 15 Ambient temperature °C ≤ 25 30 35 40 45 50
Factor 0,49 0,77 0,86 0,93 1,00 1,05 1,14 1,21 1,27 1,30 Factor 1,00 0,98 0,95 0,88 0,80 0,68
CORRECTION FACTOR FOR INLET AIR TEMPERATURE CHANGES CORRECTION FACTOR FOR DEWPOINT CHANGES
Air temperature °C ≤ 25 30 35 40 45 50 55 DewPoint °C 4 5 7 10 15 20
Factor 1,27 1,12 1,00 0,88 0,78 0,70 0,62 Factor 0,83 1,00 1,26 1,54 1,85 2,07
12
“DRH” series refrigeration dryers
The DRH series is especially suited for high pressure compressed
air plants up to 50 bar. Certified high pressure stainless steel plate
heat exchangers are used.
The main features are:
- Simple layout for easy maintenance.
- Extremely constant dew point even as operating conditions
change.
REFERENCE CONDITIONS
LIMIT CONDITIONS
CORRECTION FACTOR FOR OPERATING PRESSURE CHANGES CORRECTION FACTOR FOR AMBIENT TEMPERATURE CHANGES
Inlet air pressure barg 15 20 25 30 35 40 45 50 Ambient temperature °C ≤ 25 30 35 40 45 50
Factor 0,74 0,82 0,87 0,92 0,96 1,00 1,03 1,06 Factor 1,00 0,99 0,97 0,93 0,88 0,81
CORRECTION FACTOR FOR INLET AIR TEMPERATURE CHANGES CORRECTION FACTOR FOR DEWPOINT CHANGES
Inlet air temperature °C ≤ 25 30 35 40 45 50 55 60 65 DewPoint °C 3 5 7 10
Factor 1,27 1,12 1,00 0,88 0,78 0,70 0,62 0,55 0,49 Factor 1,00 1,09 1,19 1,37
www.adicomp.com 13
AIR TREATMENT
ADSORPTION DRYERS
The adsorption dryers consist of two columns filled with mineral All adsorption systems consist of two columns (concentric for
materials, zeolites, with special hygroscopic features. the TCP series and parallel for the DAE and DA series), a pair of
The operating cycle consists of two phases: adsorption and switching valves and relative regeneration relief valves, a circuit
desorption. In the first phase, the zeolites capture a large quantity board or else a pneumatic logic which manages the timing of the
of aqueous vapour in their crystalline structure. In the next phase cycle.
humidity is released by the regeneration of the drying material. Adicomp proposes 4 types of adsorption dryers:
- TCD
This process is performed alternately in each of the columns. - DAE
This achieves a drying method which is simple as it is static, - DA
environmental friendly as it is based on natural minerals and with - TCO
upgraded performance respect to refrigeration.
TCD
The TCD series is manufactured with concentric columns instead REFERENCE CONDITIONS
of parallel, achieving the same efficiency level but reducing space
Inlet air at 7 bar and 35°C
and weight.
The TCD model has been designed for traditional floor-mounted Dew point under pressure -40°C
installation, but can also be installed on the wall or horizontally. TCD dryers are supplied as standard with an inlet filter
(submicronic) and a final dust filter.
Inlet outlet
Recommended
pre-filter microfilter submicron filter final dust filter active carbons filter
filters
optional optional included included optional
DAE is the range of adsorption dryers specific for medium rates Inlet air temperature 35 °C, pressure 7 bar.
(150-480 Nm3/h). In this case the two columns are parallel, made
Pressurised dew point temperature: -40 °C.
in aluminium to reduce the overall weight.
For other temperature and pressure values,
consult the correction factors.
14
DA
The DA range offers the most traditional structure and is suited to high flow rates.
The standard supply does not include the filters. TCD dryers are supplied as standard with
an inlet filter (submicronic) and a final dust
filter.
CORRECTION OF INLET FLOW RATE DEPENDING ON DEW POINT AT OUTLET PRESSURE [Fd]
CORRECTION FACTORS
CORRECTION OF FLOW RATE DEPENDING ON DRYING INLET TEMPERATURE [Ft] (AT CONSTANT PRESSURE)
Compressed air temperature °C 15° 20° 25° 30° 35° 40° 45° 50° <50°
Factor [Fd] 1,00 0,80 0,75 0,60
consult Adicomp consult Adicomp
Purge air correction factor 1,00 1,04 1,10 1,12
CORRECTION OF THE INLET FLOW RATE DEPENDING ON SUPPLY PRESSURE [Fp] (AT CONSTANT TEMPERATURE)
Supply pressure bar(e) 5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0 11,0 13,0
Flow rate adjustment factor 0,70 0,74 0,78 0,91 1,00 1,01 1,03 1,12 1,20 1,25 1,30 1,37 1,70
Purge air correction factor 1,35 1,25 1,15 1,09 1,00 0,95 0,89 0,86 0,84 0,82 0,81 0,70 0,65
Inlet outlet
Recommended
pre-filter microfilter submicron filter final dust filter active carbons filter
filters
optional optional included included optional
www.adicomp.com 15
AIR TREATMENT
16
Catalytic Converter
“Oil free” compressed air is a fundamental requirement of Among the advantages of this process, aside from the green
many industrial processes and applications. aspect, is considerable economical saving as the catalyst
The quality of compressed air is determined by the absence material has a long life and waste disposal of the condensate
of humidity, microorganisms, oil and solid particles. does not require special measures as it is uncontaminated
The “EcoTec” concepts surpasses the system for removing water.
oil from compressed air using active carbons.
This new system uses a special converter which transforms The ETC catalyst converter has the following advantages
the oil, hydrocarbons and other elements in the air into over a dry compressor:
pure water and carbon dioxide. - Less maintenance required
This takes place by means of a physical-chemical process - Transformation of intake air into compressed air absolutely
during which the hydrocarbon molecules are transformed pure and free of bacteria and microbes.
in the “EcoTec” converter. Dry compressors do not improve air quality which remains
It also eliminates silicone monomers and reduces the contaminated by the polluting substances normally present
presence of microbes and bacteria. in the environment.
This renders the compressed air absolutely “oil free” and This type of compressors have formations of fungi and
can be used in all those environments which require class bacteria due to the stagnation of condensate which is
“0” quality CERTIFIED in compliance with standards ISO normally formed.
8573.1. These include: breathable air, blowers (PET), food
and beverage industry, breweries, pharmaceutical industry,
pneumatics, dairy industry, semiconductor industry,
metalworker industry, mechanical engineering, plastic
industry, chemical industry, industrial gases, tobacco
processing, textile industry and the paint industry.
www.adicomp.com 17
AIR TREATMENT
“ETC” system
ETC-SV1 1 16 15x1,5mm 230 0,01 0,5 1,2 140 860 455 1455
ETC-SV2 2 16 28x2mm 230 0,01 1,1 2,5 160 860 4500 1655
18
5
4
1
1 Compressor
2 Air-to-air heat exchanger
3 Eco Tec converter
4 Dryer
5 Oil-Free compressed air
6 Pure water as condensate
The compressed air coming from the compressor is pre-heated in the air-
to-air heat exchanger (2) and then flows into the catalyst (3) which is filled 3
with granular material.
While air passes through the catalyst, the hydrocarbons contained are
catalytically oxidised.
The "purified" compressed air is then cooled by means of the heat
exchanger (2).
After the air has passed through the EcoTec converter, the quality of the
compressed air (5) greatly exceeds the requirements in compliance with
ISO8573.1 Class 1 for hydrocarbon residues (<0.0025 mg/m³).
This high standard level is maintained during the entire life cycle of the
catalyst material.
This guarantees the reliability of the processes!
The condensate (6) coming from the dryer (4) is clean and free from oil
residues.
www.adicomp.com 19
AIR TREATMENT
20
Industrial air filters
Air filters have been introduced to guarantee a constant and Adicomp proposes two ranges of air filters, the ANF range
appropriate level of purity during the entire air treatment for pressures up to 16 bar and the AHF range for high
cycle by removing solid particles, dust, water, oil and odours pressure.
from compressed air in the various industrial applications.
www.adicomp.com 21
AIR TREATMENT
ANF
Aluminium filters for compressed air up to 16 bar.
ANF filters are suitable for installations with operating pressure
up to 16 bar.
The type of filter is determined by the flow rate, the type of
compressed air and the level of purity required.
Six types of cartridges are proposed according to the required
filtering degree (B, P, R, M, S and A).
The construction material is corrosion-proof and suitable for most
applications.
The standard supply includes the filter body and the cartridge.
A wide range of pressure gauges and condensate dischargers are
available optionally according to requirements.
REFERENCE CONDITIONS
Model Code
inch Nm3/h kg A B C D number
inch Nm3/h kg A B C D
ANF005P 3/8” 60 0,7 187 88 20 60 06050 4040.0016
ANF007P 1/2” 78 0,7 187 88 20 60 07050 4040.0003
ANF010P 3/4” 120 0,8 257 88 20 80 14050 4040.0019
ANF018P 1” 198 1,8 263 125 32 100 12075 4040.0010
ANF030P 1” 335 2,5 363 125 32 120 22075 4040.0026
ANF047P 1 1/2” 510 2,5 461 125 32 140 32075 4040.0017
ANF070P 1 1/2” 780 3,2 640 125 32 160 50075 4040.0034
ANF094P 2” 1000 5,1 684 163 43 520 51090 4040.0027
ANF150P 2” 1500 7,1 935 163 43 770 76090 4040.0037
ANF175P 2 1/2” 1680 6,9 935 163 43 770 76090 4040.0072
ANF200P 3” 2160 12,9 795 240 59 630 51140 4040.0121
ANF240P 3” 2760 14 1000 240 59 780 75140 4040.0051
22
Connection Flow rate Weight Dimensions (mm) Cartridge
Model Code
number
"R" series - prefilter 1 μm
inch Nm /h
3
kg A B C D
ANF005R 3/8” 60 0,7 187 88 20 60 06050 4040.0131
ANF007R 1/2” 78 0,7 187 88 20 60 07050 4040.0067
ANF010R 3/4” 120 0,8 257 88 20 80 14050 4040.0075
ANF018R 1” 198 1,8 263 125 32 100 12075 4040.0076
ANF030R 1” 335 2,5 363 125 32 120 22075 4040.0058
ANF047R 1 1/2” 510 2,5 461 125 32 140 32075 4040.0068
ANF070R 1 1/2” 780 3,2 640 125 32 160 50075 4040.0087
ANF094R 2” 1000 5,1 684 163 43 520 51090 4040.0092
ANF150R 2” 1500 7,1 935 163 43 770 76090 4040.0130
ANF175R 2 1/2” 1680 6,9 935 163 43 770 76090 4040.0129
ANF200R 3” 2160 12,9 795 240 59 630 51140 4040.0122
ANF240R 3” 2760 14 1000 240 59 780 75140 4040.0059
Model Code
inch Nm /h
3
kg A B C D number
Model Code
inch Nm3/h kg A B C D number
www.adicomp.com 23
AIRHANDLING
AIR
TRATTAMENTO ARIA
TREATMENT
TECHNICAL
TECHNICAL REFERENCES
RIFERIMENTI TECNICI
REFERENCES
Filtro
Filter
filter B
B B P
P P RR
R MM
M SS
S A
A
A
Purificazione
Purification da
sizeparticelle
solid particlefrom minimum solide
purification:size
downdi dimensioni
solid
to minime:
particles: 15
15 microns
15 microns
microns 33 microns
3 microns
microns 111micron
micron
micron 0,1 micron
0.1
0,1 micron
micron 0,01
0.01micron
0,01 micron
micron ---
Classe
quality––class
Class solidi
solids (ISO 8573-1)
(ISO
- solids 8573-1)
(ISO 8573-1) 4
4 4 3
3 3 22
2 11
1 11
1 ---
Contenuto d’olio residuo [mg/m 3 / ppm]
Residual oilcontent
residual oil content [mg/m3
[mg/m3 / ppm]
/ ppm] -- - -- - -- - 0,1/0,08
0,1/0,08
0,1/0,08 0,01/0,01
0,01/0,01
0,01/0,01 0,005/0,005
0,005/0,005
0,005/0,005
Classe
quality- -class
Class olii ((-ISO
oils ISO 8573-1)
oils8573-1)
(ISO 8573-1) -- - -- - -- - 22
2 11
1 11
1
Perdita
Pressuredidrop
pressure pressione
drop -with con cartridge
new cartuccia
new element nuova
[mbar / psi] 30/0,43
30/0,43
30/0,43 40/0,58
40/0,58
40/0,58 <50/0,72
<50/0,72
<50/0,72 <80/1,16
<80/1,16
<80/1,16 120/1,74
120/1,74
120/1,74 <90/1,3
<90/1,3
<90/1,3
Cambiare
Change
change filter la cartuccia
the cartridge filtro
filter cartridge
at al when
raggiungimento
pressure a pressure
drop drop of
[mbar / psi] 600/8,7 600/8,7 *6 months
months
600/8,7 600/8,7 600/8,7
600/8,7 600/8,7
600/8,7 600/8,7
600/8,7 *6
*6 months
di una perdita
[mbar di pressione di [mbar / psi]
/ psi] is reached
fiter material sintered brass acrile fibres, celulose borosilicate micro fibres active carbon
Materiale filtrante: ottone sinterizzato fibre acriliche microfibre borosilicate carbone attivo
Filtering material: sintered brass acrylic fibres borosilicate microfibres active carbon
min. operating temperature (°C/°F) 1,5/35 1,5/35 1,5/35 1,5/35 1,5/35 1,5/35
Temperatura minima di lavoro (°C/°F) 1,5/35 1,5/35 1,5/35 1,5/35 1,5/35 1,5/35
Minimum working temperature (°C/°F) 1,5/35 1,5/35 1,5/35 1,5/35 1,5/35 1,5/35
max. operating temperature (°C/°F) 65/149 65/149 65/149 65/149 65/149 45/113
Temperatura
Maximum working massima di lavoro (°C/°F)
temperature (°C/°F) 65/149
65/149 65/149
65/149 65/149
65/149 65/149
65/149 65/149
65/149 45/113
45/113
*Filter elements ’’A’’ must be changed periodically to suit application but at least every 6 months. Activated carbon lters must not operate in oil saturated conditions.
*Le
*Thecartucce
cartridges deioffiltri
the“A”
“A”devono essere
filters must becambiate
changed periodicamente,
periodically to suit a the
seconda dell’applicazione,ma
application, but at least every minimo ogni 6Active
6 months. mesi. carbon filters must not work in oil satura-
Ition
filtri conditions.
ai carboni attivi non devono lavorare in condizioni di saturazione d’olio.
CORRECTION FACTORS
CORRECTION
FATTORI FACTORS
DI CORREZIONE
Operating pressure (bar) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Pressione
Work di lavoro
pressure (bar)(bar) 22 33 44 55 6 7 8 9 10 11 12
12 13 14 15
15 16
16
Operating pressure (psi) 29 44 58 72 87 100 115 130 145 160 174 189 203 218 232
Pressione di
Work pressure (psi)lavoro (psi) 29
29 44
44 58
58 72
72 87 100 115 130 145 160 174
174 189 203 218
218 232
232
Correction factor 0,38 0,50 0,63 0,75 0,88 1,00 1,13 1,25 1,38 1,50 1,63 1,75 1,88 2,00 2,13
Fattore di correzione
Correction factor 0,38
0.38 0,50
0.50 0,63
0.63 0,75
0.75 0,88
0.88 1,00
1.00 1,13
1.13 1,25
1.25 1,38
1.38 1,50
1.50 1,63
1.63 1,75
1.75 1,88
1.88 2,00
2.00 2,13
2.13
Pressure switches
Filter cartridges
Optional visor
Condensate dischargers
20
2
20
IT 24
EN
DIFFERENTIAL PRESSURE INDICATORS & GAUGES
Max
pressure
Model Code Description Corresponding to filters
bar
OMDM 60E 5730,0058 Magnetic pressure drop indicator with led 16 ANF005 to ANF240
CONDENSATE DRAINERS
Max
pressure
Model Code Description Corresponding to filters
bar
www.adicomp.com 25
AIR TREATMENT
AHF
Aluminium filters for high pressure up to 50 bar.
B
D
AHF filters are used in all those industrial applications which
operate at high pressure up to 50 bar. These filters are made of
extremely resistant aluminium and the containers are painted
with a special powder resistant to corrosion and abrasions.
A
The type of filter and cartridge are determined by the flow rate,
the type of compressed air and the level of purity required.
Six types of cartridges are proposed according to the required
filtering degree (B, P, R, M, S and A). REFERENCE CONDITIONS
AHF filters are supplied with the body and cartridge. In addition,
Air pressure limit 50 bar.
you may request a particular differential pressure switch (OMDH
50) and two different condensate discharger models (OTD 150M, Working temperature from 1.5 °C to 65 °C. 1/2’’
OTD 150S).
26
"S" series - microprefilter 0,01
AIR TREATMENT
Connections
Attacchi
Connection Flow
Flow rate
Portata
rate Weight
Peso
Weight Dimensions
Dimensioni (mm)
Dimensions (mm)
(mm) Cartridge
“S”
Numero
Model Part number
"S"series
Modello
Model Cartridge number Codice
Code
inch Nm number
cartuccia
inch
inch Nm33/h
Nm /h kg
kg A
A B
B C
C
serie -- microprefiltro
AHF007S
AHF007S 1/2”
1/2” 71
71 2.1
2,1 250
250 110
110 30
30 HF6060
HF6060 4040.3001
4040.3001
0.01
0,01μm
AHF010S
AHF010S 3/4”
3/4” 112
112 2.1
2,1 250
250 110
110 30
30 HF7060
HF7060 4040.3002
4040.3002
microprefilter
μm
AHF018S
AHF018S 1”
1” 204
204 2.1
2,1 250
250 110
110 30
30 HF12060
HF12060 4040.3003
4040.3003
μm
AHF047S
AHF047S 11 1/2”
1/2” 282
282 9.5
9,5 353
353 160
160 45
45 HF22090
HF22090 4040.3004
4040.3004
AHF070S
AHF070S 11 1/2”
1/2” 400
400 9.5
9,5 353
353 160
160 45
45 HF32090
HF32090 4040.3005
4040.3005
AHF094S
AHF094S 2”
2” 494
494 12.2
12,2 715
715 160
160 45
45 HF50090
HF50090 4040.3006
4040.3006
Indice AHF150S
AHF150S 2”
2” 799
799 12.2
12,2 715
715 160
160 45
45 HF51090
HF51090 4040.3007
4040.3007
Connections
Attacchi
Connection Flowrate
Flow rate
Portata Weight
Peso
Weight Dimensions
Dimensioni (mm)
Dimensions (mm)
(mm) Cartridge
“A”
Numero
"A" series
Model
Modello
Model Cartridge number Part number
Codice
Code
"A" series -active carbon
inch
inch Nm /h
Nm 33
kg
kg A B
B C number
cartuccia
serie -active
4 Introduzione1/2”
AHF007A 71 2.1
2,1 250 110 30 HF6060
HF6060 4040.3001
4040.3001
AHF010A 3/4” 112 2.1
2,1 250 110 30 HF7060
HF7060 4040.3002
4040.3002
7 Essiccazione 1”
dell’aria compressa
-activecarbon
Purificazione
Purification da
from
Solid particules particelle
minimumsolide
removal di dimensioni
size solid minime::
particlessolide 15
15 microns
15 microns
microns 33 microns
3 microns
microns 11 micron
1 micron
micron 0,1
0,1 micron
0.1 micron
micron 0,01
0,01 micron
0.01 micron
micron --
14
Classe
Essicatori
– solidi
(ISO(ISO 8573-1)
ad assorbimento serie
4
"DA" e "TCO"
3 2 1 1 --
Class – solids (ISO 8573-1)
Class - solid 8573-1) 4 3 2 1 1
17 Contenuto
Residual
Residual oil d’olio
oilcontent
contentresiduo
[mg/m
[mg/m Filtri aria industriali
3 /[mg/m
ppm] 3 / ppm]
3 / ppm] -- -- -- 0,1/0,08
0,1/0,08 0,01/0,01
0,01/0,01 0,005/0,005
0,005/0,005
-- -- -- 2 1 1
18 Classe
Class
Class -oils
--oilolii
(ISO(( ISO
ISO 8573-1)
8573-1)
8573-1)
Serie "ANF" 2 1 1
Perdita di
Pressure
Pressure pressione
drop
drop con cartuccia
cartridge nuova
withcartridge)
(new new 30/0,43
30/0,43 40/0,58
40/0,58 <50/0,72
<50/0,72 <80/1,16
<80/1,16 120/1,74
120/1,74 <90/1,3
<90/1,3
22
Change
Cambiare Serie
Replace thethe filter
la cartuccia
filter
"AHF"
cartridge
cartridgefiltro alwhen a
raggiungimento
at maximum pressure 600/8,7
600/8,7 600/8,7
600/8,7 600/8,7
600/8,7 600/8,7
600/8,7 600/8,7
600/8,7 *6
*6 months
*6 months
months
pressure
di una
drop drop
perdita
of [mbar of
di [mbar
/ psi] / psi]
pressione diis[mbar
reached
/ psi]
25
Materiale
Accessori
filtrante: microfibre
borosilicateborosilicate carbone attivo
Filtering material:
Filter material sintered
ottone
sintered brass
sinterizzato
brass acrylic
fibre fibers
acriliche
acrylic fibres borosilicate microfibres
microfibers active
active carbon
carbon
26 Scaricatori di condensa
*Filter elements
*Filter
*Filter elements’’A’’
elements ’’A’’
’’A’’
mustmust
must
be bebe changed
changed
changed periodically
periodically
periodically toapplication
to suit suit but
to suit application application atbut
butevery
at least atevery
least leastActivated
6 months. 6every
months.6 carbon
months.
ActivatedActivated
lters carbon carbon
must not lters infilters
must
operate not must not
operate
oil saturated operate
in oil in oil
saturated
conditions. saturated
conditions.
27
conditions. Colonne di carbone attivo
29 Separatori Acqua/Olio
FATTORI DI CORREZIONE
CORRECTION
CORRECTION FACTORS
FACTORS
31
Pressione
Work
Blocco
di lavoro
pressure
Operating (bar)
(bar)
pressure (bar)
distributore
3
3 5
5 7
7 10
10 13
13 16
16 20
20 30
30 40
40 50
50
33 Work pressure
Pressione
Operating (psi)(psi)
di lavoro
pressure (psi) Raffreddatori ad aria finali
44
44 72
72 100
100 145
145 189
189 232
232 290
290 435
435 580
580 725
725
Fattore di correzione
Correction
Correction factor
factor 0.50 0.75 1.00 1.38 1.75 2.13 2.63 3.88 5.13 6.38
34 Serie "AF" 0,50 0,75 1,00 1,38 1,75 2,13 2,63 3,88 5,13 6,38
40 Serbatoi Standard
41 Serbatoi per l'alta pressione DIFFERENTIAL
MANOMETROPRESSURE GAUGE
DIFFERENZIALE
DIFFERENTIAL PRESSURE GAUGES
Part
Model
Modello
Model Codice
Code Suitable
Adatto for i filters
Fit toper
filters filtri
number
OMDH
OMDH 50 5730.0056
5730.0056 AHF007 AHF150
AHF007 to AHF150
AHF007 AHF150
CONDENSATE
SCARICATORIDISCHARGERS
DI CONDENSA
CONDENSATE DRAINERS
Model
Modello
Model PartCodice
number
Code Description
Descrizione
Description Adatto
Suitable
Fit per
to filters i filtri
for filters
Condensate dischargers
OTD Electronic
Scaricatore
Electronic timer
OTD150M
150M 5750.0034
5750.0034 AHF007
AHF007
AHF007 to
to AHF150
AHF150
to AHF150
elettronico con
controlledwith
discharger timer
timer
OTD 150S 5750.0035 Electronic
Scaricatore
Electronic timer AHF007 to AHF150
OTD 150S AHF007
5750.0035 elettronico con timer AHF007 to AHF150
to AHF150
controlledwith timer
discharger
23
3
23
www.adicomp.com
www.adicomp.com 27EN
IT
AIR TREATMENT
28
Oil/water separators
As is known, the air compression process generates a large Water-oil separators are used to limit the oil levels within
amount of condensation mixed with oily residue. Current the parameters intended by the standard and to obtain
standards establish that water drained into the sewer automatic separation of water and oil.
system must not contain more than 5 mg/l of oil.
www.adicomp.com 29
AIR TREATMENT
Oil/water separators
The separator 3.5 is suitable for all compressors with a flow rate
up to 3.5 m3/min.
Features:
- Separation of all types of lubricants.
- Compatible with any condensate discharger model.
- Compact design
Advantages:
- Easy maintenance
- “Clothing kit” included
- “Test kit” included
Features:
- Separation of all types of lubricants and stable emulsifiers.
- Compatible with most condensate dischargers.
Advantages:
- Display of the state of wear.
- Maintenance parts easy to replace.
- Multiple inlets and outlets.
- 1” outlet.
- Alarm indicator.
- Simple maintenance and installation procedures.
Inlet Outlet
Flow rate Width Depth Height
Model Code connection connection
OIL/WATER
SAO3,5 1/2” 1/2” 3,5 395 210 385
SEPARATOR 3,5
OIL/WATER
SAO10 1” 1/2” 10 970 240 750
SEPARATOR 10
OIL/WATER
SAO20 1” 1/2” 20 780 305 900
SEPARATOR 20
OIL/WATER
SAO30 1” 1/2” 30 970 380 900
SEPARATOR 30
30
Distributor block
The distributor block sends condensate to several oil/water
separators. It is especially suited for large size compressors with
a capacity beyond 30 m3/min.
ACCESSORIES INCLUDED
Wall fixing brackets.
Fixing plugs and screws
Level.
Inlet Outlet
Flow rate Width Depth Height
Model Code connection connection
Three elements
Service pack for the
SAO3,5 SP Plastic waste bags for satured elements
OIL\WATER SEPARATOR 3,5
Clothing kit (mouth mask, plastic gloves, plastic overall)
Three elements
Service pack for the
SAO10 SP Plastic waste bags for satured elements
OIL\WATER SEPARATOR 10
Clothing kit (mouth mask, plastic gloves, plastic overall)
Three elements
Service pack for the
SAO20 SP Plastic waste bags for satured elements
OIL\WATER SEPARATOR 20
Clothing kit (mouth mask, plastic gloves, plastic overall)
Three elements
Service pack for the
SAO30 SP Plastic waste bags for satured elements
OIL\WATER SEPARATOR 30
Clothing kit (mouth mask, plastic gloves, plastic overall)
Model Code
www.adicomp.com 31
AIR TREATMENT
32
Accessories
CONDENSATE DISCHARGERS
PRESSURE GAUGE
www.adicomp.com 33
AIR TREATMENT
Condensate dischargers
The separate condensate which accumulates downstream must
be continuously eliminated to prevent the compressed air flow
from flowing back into the pipes.
Adicomp proposes two types of condensate dischargers:
- Mechanical
- Capacitive
Knowing their relative features allows you to make the right
choice based on the type of application.
34
Pressure gauge
STANDARD PRESSURE PRESSURE SWITCHES FOR HIGH PRESSURE
SWITCHES
5720.0008 4-way bi-pole pressure switch - 10 bar 38,79 5720.0011 Danfoss pressure switch KP 5 - 31 bar 181,82
5720.0021 1-way three-pole pressure switch - 10 bar 40,00 5720.0016 Danfoss pressure switch KPS 47 - 60 bar 549,09
5720.0007 4-way three-pole pressure switch - 10 bar 43,64 5720.0021 1-way three-pole pressure switch - 16 bar 82,42
5720.0006 Pressure switch 2,5 - 4 A - 10 bar 123,64 5720.0029 Condorpressure switch MDR3/16 - 20 bar 2,5-4 A 157,58
5720.0004 Pressure switch 4 - 6,3 A - 10 bar 123,64 5720.0030 Condor pressure switch MDR3/16 - 20 bar 4-6,3 A 157,58
5720.0002 Pressure switch 6,3 - 10 A - 10 bar 123,64 5720.0031 Condor pressure switch MDR3/16 - 20 bar 6,3-10 A 157,58
5720.0003 Pressure switch 10 - 16 A - 10 bar 123,64 5720.0026 Condor pressure switch MDR3/16 - 20 bar 10-16 A 157,58
5720.0009 Pressure switch 16 - 20 A - 10 bar 128,48 5720.0027 Condor pressure switch MDR3/16 - 20 bar 16-20 A 157,58
5720.0001 Danfoss pressure switch KP 36 - 14 bar 139,39 5720.0028 Condor pressure switch MDR3/16 - 20 bar 20-24 A 157,58
www.adicomp.com 35
AIR TREATMENT
36
Compressed air tanks
The air tanks have the following functions: The tanks are available in horizontal epoxy powder
• keep the pressure in the system constant; painted versions (only for standard conditions) and upright
• collect compressed air to compensate peaks which versions, again with painted finish or hot-dipped galvanised
exceed the compressor flow rate; according to requirements.
• further cool the air and collect condensation and traces Kits are coupled to the tanks according to the type, including
of oil, thus facilitating the downstream air treatment safety pressure valve, pressure gauge, manual discharge
process; valve and pressure gauge carrier flange.
• prevent the compressor from filling and emptying too These ranges include tanks with capacities ranging from 50
frequently. l to 3000 l and refer to standards EC 105/2009, EC 87/400
• Adicomp proposes tanks suitable to store standard or and EC 97/23 PED.
high pressure compressed air.
www.adicomp.com 37
AIR TREATMENT
Standard tanks
UPRIGHT PAINTED TANKS
Tank Pressure Connections Weight Height
Accessory kit
Model Regulation
code
lt bar mm kg mm
SERB500/2 BP 500 11 600 CE 105/2009 and CE 97/23 PED 8865.0024 130 1858
SERB720/2 BP 720 11 750 CE 105/2009 and CE 97/23 PED 8865.0024 178 1850
SERB900/2 BP 900 11 800 CE 105/2009 and CE 97/23 PED 8865.0024 194 1960
SERB1000/2 BP 1000 12 800 CE 105/2009 and CE 97/23 PED 8865.0025 210 2158
38
ACCESSORIES FOR STANDARD TANKS Painted tanks: inside unfinished, outside with sand-blasting treatment
SA2,5 and painted blue RAL 5015.
Code Pressure Include Galvanised tanks: inside and outside galvanised.
The accessory kit includes: safety pressure valve, pressure gage, manual
Safety valve G 3/8” CE discharger and flange.
8865.0003 10,8 bar
Manometer Ø 63 mm e G 1/4”
www.adicomp.com 39
AIR TREATMENT
40
After air coolers
After air coolers are used in installations which require Proper cooling makes it possible to condensate most of the
lowering the compressed air temperature leaving the water and oil vapour contained in the compressed air.
compressor.
www.adicomp.com 41
AIR TREATMENT
“AF” series
From a structural point of view, after cooler consist of a copper
pipe circuit crossed by compressed air emerged in an aluminium
reed valve. Cooling is achieved by a high efficiency axial fan which
channels the ambient air into the reed valve.
This way the compressed air is cooled to a temperature which
can reach only 10°C higher than the ambient temperature of
reference.
This cooling inevitably generates the condensation of a certain
amount of humidity in the compressed air. A centrifugal separator
is generally installed at the outlet of the cooler to favour its
elimination.
Installation of a after cooler assures the maximum efficiency of all
the downstream parts, such as the refrigeration dryers, adsorption
dryers and filters.
The data displayed refer to the following nominal conditions
Ambient temperature: 25 °C
Air inlet temperature: 120 °C
Operating pressure: 7 bar
Air inlet relative humidity: 70%
Max working pressure: 15 bar
Max air inlet temperature: 170 °C
AF037 3/400/50 G 1.1/2” BSP-F 222 27 990 310 945 765 415
AF049 3/400/50 G 1.1/2” BSP-F 294 29 990 310 945 765 415
AF165 3/400/50 G 2.1/2” BSP-F 990 66 1325 490 1280 1020 480
AF210 3/400/50 DN100 PN16 1260 127 1800 660 1790 1980 810
AF260 3/400/50 DN100 PN16 1560 143 1800 660 1790 1980 810
AF315 3/400/50 DN100 PN16 1890 148 1800 660 1790 1980 800
AF420 3/400/50 DN100 PN16 2520 166 2000 795 1990 2080 800
AF515 3/400/50 DN100 PN16 3090 212 2090 830 2050 3030 800
AF750 3/400/50 DN125 PN16 4500 315 2300 850 2260 3030 800
42
www.adicomp.com 43
© 2016 ADICOMP srl | Edition 09/2016 | Printed in Italy Data and images are indicative and may be changed in any time without notice.