P1122 Arco Gen Me Man 0015 01

The Engineer: The Employer: The Contractor:
5166535-Refurbishment and Re-Development of Armed Forces Officers’ Club & Hotel Project
Ref.No.: P1122-ARCO-GEN-ME-MAN-0015
Technical Submittal Rev.No.: 01
Date: 21-12-23
Reqd. By:
Subject of Submittal: Operation & Maintenance Manual for Air Handling & Fresh Air Handling Units for EW (H3 & H4)
Enclosure: Pre-Qualification of Subcontractor Method Statement Guarantee Certificate Test Results
Operation & Maintenance Manual Project Quality Plan HSE Plan Calculation Survey Others
Contractor's Sign: Hussam Mostafa Murtada Date: 21-12-23
ATKINS Received Sign: Date:
Ref No 5166535/R11-
ATKINS Engineer's Comments:
Reviewed By: Date:
ATKINS Resident Engineer's Comments:

Code A - Approved
Code B - Approved As Noted, Resubmit
Code C - Not Approved, Resubmit
Code D - Information, Record
Code E - Incomplete, Resubmit
ATKINS RE Sign: Date:
AFOCH Comments & Confirmation:
AFOCH Sign: Date:
Ref.No 5166535/R10-
Contractor Received Sign: Date:

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirement and
specifications. This check is only for review of general conformance with the design concept of the project and general complience with the information given in
the contract documents.
DESIGN & ENGINEERING SITE OPERATIONS Form No.SQP10/FM/006, Rev 00

AFOCH .
REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES

OFFICERS’ CLUB & HOTEL PROJECT
O & M MANUAL FOR AIR HANDLING UNITS & FRESH AIR
HANDLING UNITS (AHU & FAHU)
DOC NO: P1122-ARCO-MB-ME-MAN-0015
DATE: 21-12-2023
OPERATION & MAINTENANCE MANUAL

AIR HANDLING UNIT & FRESH AIR HANDLING
UNITS FOR EAST WING (H3 & H4)
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR AIR HANDLING UNITS AND FRESH AIR
DATE: 21-12-2023
Document Control Register
Originator Reviewer Approver Client
Name Safeer Sulaiman
Version 1 Issue Signature
Date 28-06-2023
Name Safeer Sulaiman
Date 21-12-2023
Name
Date
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DATE: 21-12-2023
REPLY TO ENGINEER’S COMMENTS:
Sl. No Engineer’s Comments Reply to Engineer’s Comments
Refer to mark-up comments on warranty and

Noted. T & C approvals and copy of the original
comply. However, As-built and associated T &
1 warranties will ne enclosed during the final
C shall have obtained code A status and submission.
submitted to the Employer to record the same
Tools and spare parts are not limited to the Please note that there is no spare parts
recommendation. However, it shall be finalized specified in the project specification. However,
2
separately which can be added in final please refer to the attached section for the list of
submission spare parts recommended by the manufacturer.
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INDEX
S.NO DESCRIPTION PAGES

1 ABOUT THE PROJECT 4-6
2 CHANGE CONTROL 7-8
3 EMERGENCY ESCALATION PROCEDURE 9-10
4 EMERGENCY INFORMATION 11-14
5 EMERGENCY EQUIPMENT LOCATION 15-16
6 SYSTEM PURPOSE AND SCOPE 17-18
7 CONTRACTUAL AND LEGAL DOCUMENTS 19-20
8 DESCRIPTION 21-24
9 EQUIPMENT SCHEDULE AND ASSET REGISTER 25-38
10 OPERATING INSTRUCTION AND PROCEDURES 39-44
11 OPERATING MANUALS AND INSTRUCTION 45-199
12 MAINTENANCE PROCEDURE AND CHECK LIST 200-206
13 TROUBLE SHOOTING OF LV PANELS 207-209
14 RECOMMENDED SPARE PARTS LIST 210-211

15 DISPOSAL INSTRUCTIONS 212-213
16 TESTING AND COMMISSIONING 214-214
17 MODIFICATIONS 215-216
18 ASBUILT DRAWINGS 217-364

19 MANUFACTURER AND SUPPLIER LITERATURE 365-366
20 PRODUCT GUARANTEES AND WARRANTIES 367-369
21 CROSS REFERENCE INDEX 370-371
22 CONSULTANT COMMENTS 372-372

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Section 1
ABOUT THE PROJECT
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Project Description:
The Armed Forces Officers Club and Hotel a licensed five-star hotel “AFOCH”- Abu Dhabi Khor Al Maqta, Al
Khaleej Al Arabi Road Abu Dhabi, U.A.E is the result of the vision of the late Sheikh Zayed Bin Sultan Al
Nahyan who sought to provide a modern and fully equipped complex dedicated to the Military officers of UAE.
The AFOCH later became open to the public and now boasts a 600-key hotel, multiple F&B outlets and an
exciting sports and recreation offer amongst many others. The iconic AFOCH building inspired by the profile of
a perched falcon will undergo a renovation that would encapsulate the essence of the five-star hotel
development in Abu Dhabi. Key goals and aspirations of the AFOCH renovation and master plan are to
establish a state of Art facility within Abu Dhabi with the highest level of hospitality and recreation, serving as a
local and regional destination inspiring local and expat residents to have a healthy lifestyle and promoting sports
and recreation. The officer’s club is within walking distance of the Sheikh Zayed Grand Mosque which is 17 km
from the airport.
This refurbishment and redevelopment project includes but is not limited to New Build Additions, renovation and
refurbishment work, external works, and infrastructure & utilities; details as mentioned below
New Build Additions

• Catering Facility
• Banquet Hall
• Beach Club
• Food & Beverage
• Hotel Villa / VIP Villa
• Laundry Facilities
• Sports Hub
Infra Structure & External Works
• Bulk earthwork, Soil Improvement for beach structures
• Landscaping, pool & water features
• External works Infrastructures
Marine works
• Beach development
• water taxi jetty
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Renovation work
• Main Club Building
• Hotel East Wing
• Hotel West Wing
• Main Building – F & B renovation works
1.1 Location of the Site: The project is located nearby Grand Mosque, Zone – Khor Al Maqta, Sector No W-
53, Plot No P1
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Section 2
VERSION CONTROL
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CHANGE CONTROL
Manual
Date System Design By Details of Change
Section
28-06-2023 AHUs & FAHUs -- HLM Initial Submission
Revised As per
21-12-2023 AHUs & FAHUs -- HLM
engineer’s comments
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Section 3
EMERGENCY ESCALATION PROCEDURE
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Section 4
EMERGENCY INFORMATION
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EMERGENCY INFORMATION
Sr.
In case of Emergency Contact Phone No
No
1 Accident /Incident Police/Civil Defense 999
2 Fire Civil Defense 997
3 Medical Emergency Ambulance or Police 998/999
4 Power Failure ADDC 991/992

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Project Directory
Organization
Role Name & Phone-Fax & E-mail
Address
P.O Box 29810, Abu Dhabi
Khor Al Maqta, Al Khaleej Al Arabi
Road, Near Sheikh Zayed Grand
Employer AFOCH
Mosque T:026429110
satpas.singh@afoch.milae ;
kristine.joy@afoch.milae
PO Box 5620 4th Floor, Al Rostamani
(Al Hamriya) Building
Khalid Bin Al Waleed Road
Consultant ATKINS
Tel: +971 4 4059 300
Fax: +971 4 4059 301
E: office.dubai@atkinsglobal.com
P.O. Box 10869, Dubai, United Arab
Emirates
BIC Contracting
Main Contractor T: +971 4 285 7551
LLC
F: +971 4 285 7479
E: info@biccontracting.com
PO Box: 25475, Abu Dhabi, U.A.E
T: +971 2 446 5012
Sub-Contractor ARCO Interiors
F: +971 2 446 5013
E: interiors@arcointeriors.com
P.O Box: 32072, Abu Dhabi, UAE
Trosten T: +971 2 553 82 26
Installer/Supplier/Manufacturer
Industries LLC F: +971 2 553 82 29
E: www.trosten-industries.com
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Appropriate Contact
Organization Name &

Role Phone-Fax & E-mail
Address
P.O Box 29810, Abu Dhabi

Khor Al Maqta, Al Khaleej Al Arabi
Road, Near Sheikh Zayed Grand
Employer AFOCH
Mosque T:026429110
satpas.singh@afoch.milae ;
kristine.joy@afoch.milae
PO Box 5620 4th Floor, Al Rostamani
(Al Hamriya) Building
Khalid Bin Al Waleed Road
Consultant ATKINS
Tel: +971 4 4059 300
Fax: +971 4 4059 301
E: office.dubai@atkinsglobal.com
P.O. Box 10869, Dubai, United Arab
Emirates
Main Contractor BIC Contracting LLC T: +971 4 285 7551
F: +971 4 285 7479
E: info@biccontracting.com
T: +971 2 446 5012
Sub-Contractor ARCO Interiors
F: +971 2 446 5013
P.O Box: 32072, Abu Dhabi, UAE
T: +971 2 553 82 26
Supplier/Manufacturer Trosten Industries LLC
F: +971 2 553 82 29
E: www.trosten-industries.com
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Section 5
EMERGENCY EQUIPMENT LOCATION
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EMERGENCY EQUIPMENT LOCATIONS:
• Fire command room is located at the main building. Fire Alarm and Emergency monitoring PCs are in
the FCC room. Fire alarm and central battery system panels are located at ground floor near main
reception area. Fire Extinguishers, Fire hose reel, Hose. etc. are kept inside the Fire Hose cabinets to
handle the emergency in case of accidental fire.
• The end user should have received proper training before handling these kind of emergency devices
and should be aware how to handle an emergency situation.
• The project consist of Fire hose reels, fire extinguishers, Emergency door release, Manual Fire alarms,
Fireman Telephone jacks and break glasses.
• For the locations of general emergency equipment such as fire alarm call point. etc. Please refer to the
section for Fire Alarm system As- built drawings and O&M Manuals.
Locations of Emergency Equipment are:
Sl.
Item Description Location
No
1 Fire Command Center Main Building, near CCTV Room
2 Generator Room Main Building
3 LV Room East Wing, H4- Ground Floor
4 Fire Alarm Panels East Wing, H4- Main Reception area
5 Central Battery System Panels East Wing, H4 & H3- IDF Rooms 1&2
6 Fire Pump Room Main Building
7 Breeching Inlet East Wing/ H4- Ground Floor
8 Fire Hose Cabinets East Wing/ H4- All Floors (GF to TF)
Please refer to the attached FLS drawing.

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Section 6
SYSTEM PURPOSE AND SCOPE
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Purpose of the Installation:
To provide efficient/ comfort cooling and required ventilation for the occupants as per
project contract agreement and project specification requirements.
Design Criteria:
The design is as per approved product proposed.
Purpose of the Manual:
This manual is a guide for the installation, operation and maintenance of air handling units /
fresh air handling units with and without heat recovery.
Proper assembly, installation, operation and maintenance are essential to get the optimum
performance of the equipment. The equipment services shall be carried out by a qualified
technician as instructed in this manual but not necessarily limiting to the same.
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Section 7
CONTRACTUAL AND LEGAL INFORMATION
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CONTRACTUAL AND LEGAL INFORMATION
LEGAL DETAIL
INFORMATION
System Ownership ARMED FORCES OFFICERS CLUB & HOTEL PROJECT
System Address AHUs & FAHUs For East Wing (H4 & H3)
Consultants ATKINS
ARCO Interiors
Sub-Contractor(s) T: +971 2 446 5012
F: +971 2 446 5013
Practical Completion Date 27th November 2023
DLP Expiry Date 3 year from the date of Taking over certificate
Warranty Expiry Date 3 year from the date of Taking over certificate
Warranty/DLP Agency ARCO Interiors LLC

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Section 8
DESCRIPTION
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SYSTEM DESCRIPTION:
This manual is a guide for the installation, operation and maintenance of air handling units / fresh air
handling units with and without heat recovery.
Proper assembly, installation, operation and maintenance are essential to get the optimum
performance of the equipment. The equipment services shall be carried out by a qualified technician
as instructed in this manual but not necessarily limiting to the same.
Typical Name Plate Details:

Equipment contains various components, designed for required operating conditions. Standard
name plate indicates parameters such as model, serial no., unit tag ref., air flowrate, motor voltage
and rating etc. Refer to the sample name plate shown in image 1.1
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Model Nomenclature
SAFETY INSTRUCTION
1. Safety Symbols
The readers of this manual are alerted to areas of potential hazard with the following symbols:
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2. Information Symbols:
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3. General Indications
• Risk of sheet metal: While working on the equipment, there is a substantial risk of getting
physical injuries like cut or bruise due to the risk of sheet metal corner and edges of panels,
so use (PPE) personal protective equipment: always wear long protective clothing, gloves
and safety shoes, etc.
• Lighting and Ventilation: Provide adequate lighting in and out of equipment to carry out the
maintenance activity. Enough ventilation should be available at the place of work.
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• Hazards involved while working with equipment: Exposure to rotating parts / hot heat
exchanger / electrical parts: Utmost care need to be taken during maintenance activity.
Note:
Please make sure that the below mentioned points are considered before working on the unit:
▪ All and any other electrical component power driven parts such as electric motors, valves,
motors & electric heater are disconnected from the main power source.
▪ Wait until all moving parts, especially fan wheel, motor and heat wheel have come to a
standstill. Wait for at least 2 minutes after switching off, before opening the doors.
▪ Check for the hot media such as steam supply to the unit is isolated and all the heat
exchanger are cooled to ambient temperature.
▪ LOTO ( Lock Out Tag Out ) is recommended to be followed towards safety
• AHU Startup: Before starting the equipment, ensure the below points are checked:
▪ Nobody is inside the AHU.

▪ Ensure all protective devices are in order (Optional safety devices such as door guard is
mounted) and doors are locked properly.
▪ No tools or spares or any other foreign materials are left inside the unit.
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• Preventing the risk of exceeding the maximum operating pressures: Never exceed the
maximum operating pressures (even not for testing purpose). Damage may limit the lifetime
of the system.
• Risk assessment: Identify all the potential hazards involved in the due course of the work,
record them with the control measure, discuss it with team prior to start of the job execution.
4. Rigging and handling

The unit might have been delivered as complete single section or in multiple sections to
assemble at site as per the site condition. All units are securely fixed on wooden skid to
facilitate easy handling without any damage to the unit.
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• Offloading
▪ Verify that the labelled consignment matches with the packing list or delivery note.
Inspect the exterior packaging and store the equipment on the pallet itself with
covering, until you are ready to move it to its final location.
▪ Ensure that the equipment loading, unloading and rigging is carried out by a reputed
and trained skilled team.
▪ Offloading the equipment or sections using Forklift truck is a convenient and safe
method at site. The forks should be extended full length and width to maximum for
lifting. Appropriate fork extensions should be used if the fork reach is not covering the
entire unit.
▪ Alternatively, mobile or tower crane can also be used for lifting the equipment or
sections. Adequate measures should be taken while lifting by crane to prevent the unit
from damages.
▪ The unit is supplied with a base frame made from GI or fabricated steel which shall
have rig holes at all the four corners for lifting purpose. “D” shackles of suitable size
should be inserted through these holes for lifting using web slings.
▪ Appropriate spacers to be used as shown in the image 3.1.C to avoid damage of
equipment
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▪ Check the unit packing condition before unloading the equipment. If found any
damage to packing, it is necessary to inspect the equipment for damage and report to
TROSTEN. Unload the equipment or section on to a leveled, hard surface in the
upright position. Check the availability of the materials as per the packing list.
▪ Damages occurred while handling of equipment / sections at site during unloading,

hoisting, rigging, shifting shall not be covered under warranty.
• Storage at Site
▪ The equipment or sections are generally covered with polythene shrink wrap material
while delivering to site. In case of delay in installation the additional appropriate
covering protection need to be done to protect from damage.
▪ The equipment or sections should be stored in clean and dry area, in case the site is
not ready for installation. The storage space should be hard enough to hold the unit
weight and surface to be levelled to avoid damage to the equipment or its
components.
▪ Ensure dust-free, clean and dry conditions must be ensured during storage (If stored
in an open space, the unit must be covered by water-resistant covering). Refer image
3.2.A. Prior to installation, equipment shall be cleaned both internally and externally.
▪ Store all the filters and accessories including all loose items in a safe place with
packed condition, to avoid damage /missing. All opening shall be covered to prevent
foreign materials entering into the unit.
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• Leading and Positioning

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5. Installation
• Foundation Preparation
▪ The unit location should be decided to consider that sufficient space is left around the
unit for carrying out the regular maintenance activities, space should be available to
remove filters, fans, motors, coil, energy recovery wheel, heaters, etc. Refer to image
4.1.A for minimum clearance dimensions.
▪ The equipment should be installed in level on concrete pedestals or plinths. The

pedestals should be designed and constructed considering the unit operating weight.
The specific load bearing capacity of the concrete floor slab on which the unit is to be
installed. The height of the concrete support should be decided considering the
available head room below the slab soffit, duct connections and condensate drain U
trap height. A height of 300mm from the finished floor level is recommended for
effective U trap and better maintenance. Refer to image 4.1.B.
▪ The surfaces of the concrete supports are to be leveled accurately and finished
smoothly. All the edges may be chamfered for further safety. Water proofing should be
done in case of roof top installations before installing the units. Pedestals should be
adequately extended on both width and height of the equipment so that the vibration
isolators can be positioned comfortably.
▪ A minimum of 25mm thick serrated rubber pads are recommended to be inserted
between the unit base and concrete support to avoid direct contact of metal base and
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concrete surface. Also metal shims may be used along with rubber pads for leveling
purpose to ensure the unit’s upright position. Rubber pads should be positioned on all
corners of every section and further should also be positioned intermittently wherever
span length an any side is exceeding 1500 mm. Otherwise, rubber pads shall be
provided for every 1500 mm span length / an adequate vibration isolation.
▪ For ceiling suspended installations, the customer / contractor should provide common
base frame beneath the equipment so that the equipment is levelled properly. Refer
image 4.1.C. The location and type of vibration isolators should be installed in
consultation with the structural engineer of the specific project.
▪ The cooling coil of the Direct Expansion (DX) type AHU is pressurized with Dry air or
Nitrogen gas. The holding pressure will be approximately 100psi. The holding
pressure should be released before carrying out the pipe connection.
• Section Joining
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• Section Joining Materials

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• Sealing Materials
▪ Ensure that the equipment or equipment sections are positioned in the sequence as
mentioned in the drawing. Affix joining gasket on the periphery area of the unit
sections to be joined. The sections to be joined should be moved very close to each
other and the corner brackets to be fixed internally. Intermediate brackets also to be
provided for every span length of 1500 mm. The brackets to be bolted after the section
touch each other.
▪ Incorrect installation will lead to air leakage and will create unacceptable noise. Apply
sealing material at the joint location as shown in the image 4.2.3.A
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▪ After sections are properly joined, thoroughly clean the internal area using vaccum
cleaner. Then apply sealant into the grooves to form a smooth surface.
• Condensate Drain Line

▪ Drain trays of both cooling coil and humidifier are fitted with male threaded pipe
nipples. The pipe work for the condensate drain should be connected to the unit with a
properly sized U trap. Refer the image 4.3.A for recommended U trap design
according to the unit size/capacity. Incorrectly sized trap will result in flooding within
the unit and consequent flooding of the immediate area. Pipe size used should be a
minimum of the same size as the drain pan connection. Ensure that pipe work is done
with sufficient slope towards the drain collection point and with an open-end
discharge. A minimum slope of 10mm per meter of pipe length is advised to ease the
condensate flow.
▪ The methods of U trap sizing for both Draw-through and blow through units are shown
below:
U-Trap – Draw Through (Fig: 4.3.A)
On each of the condensate drain pan, a
free-flow syphon must be fixed.
The effective syphon height H must be
the maximum internal static pressure in
the unit in mmwg + 15mm (atleast).
Example:
Total pressure=1196Pa (see selection
sheet)
1mmwg=9.81Pa
H1 & H2 =1196/9.81 + 15 = 137mm
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U-Trap – Blow Through (Fig:

4.3.B)
The effective syphon height H
must be the fan outlet pressure in
the unit in mmwg + 15mm (at
least).
Example:
Total pressure=1226Pa (see
selection sheet)
1mmwg=9.81Pa
H=1226/9.81 + 15 = 140mm
• Chilled Water Piping – Coil Connection

▪ As per the selections each coil will have its own different connection sizes (see
selection sheet). As per the connection sizes, suitable pipe fittings should be used.
Please follow the images 4.4.A+B for proper chilled water piping
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• Electrical Connections
▪ Electrical components should be connected through appropriate starter panel, cable
size, cable gland, terminal fasteners and recommended operating voltage, it should be
comply with respective local electricity regulating authorities’ recommendations. And
also ensure that it complies with motor manufacturer recommendations as per name
plate of the motor.
▪ The starter panel should be designed with handling recommended operating voltage,
Overload protection and Sequence of termination (Star Delta/DOL) as per name plate.
The control panel for DX-FAHU/AHU and customized equipment, we can do on
request. Contact our sales representative to get the detailed information.
▪ Star Connection Diagram
o A star connection should be as follows.
o U1, V1, W1 shall be connected to L1, L2 & L3 power cable termination.
o W2, U2, V2 terminals to each other shall be looped. Refer Image 4.5.1.A
▪ Delta Connection Diagram

o A Delta connection should be as follows. Refer Image 4.5.1.A
o U1, W2 shall be looped and shall be connected to L1.
o V1, U2 shall be looped and shall be connected to L2.
o W1, V2 shall be looped and shall be connected to L3.
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▪ Star Delta Connection Diagram:
o Star-delta starting allows a peak current reduction, ensuring however that the
peak torque obtained is bigger than the resistant torque. Motors whose rated
voltage with delta connection corresponds to the main voltage can be started
with the star-delta method. In the case of three phase motors ensure that the
rotation of the motor corresponds with the direction shown by the arrow on the
fan frame. Ref Img: 4.5.3.A
▪ EC Fan Power Wiring Diagram:
o EC Fans comprise of an impeller, EC motor and inverter. Since the EC fans are
built in with inverter (VSD), separate VFD at field is not required and it should
not be connected through VFD.
o Fans are to be provided with individual line protection and control wiring. Read
the operating instructions of the corresponding fan with regard to selection of
the line protection fuses. Ref Img: 4.5.4.A
Name/Version:Visual Ahu / V2.61
Version Date: 20/10/2022
Print Date: 22/05/2023
TROSTEN is participating in the Eurovent Certification Programme for Air Handling Units. The range is certified under the number (12.01.006)
and presented in the Directory of Certified Air Handling Units
PROJECT DETAILS
Date 24/04/2023
Rev Date 22 /05/2023
Unit Model TAH-1790/2090
Unit Name FAHU-F1 S/S
Unit No. 1899-2019-5
Customer Unit Reference FAHU-F1 S/S
Project No. 1899-2019
Project Reference ARCO-Armed Forces Club
Customer
TECHNICAL SPECIFICATION SHEET

GENERAL DETAILS
Model box 50TL08X Unit Qty. 1 Revision 7
Supply / Exhaust Air Flow 14004 m3/h / 11484 m3/h Reference City ABU DHABI INTL
Supply / Exhaust Unit Velocity 1.04 m/s / 1 m/s Unit Typology BVU (Bi-directional Ventilation Unit)
Supply Total Static Pressure 1401 Pa Unit Arrangement Side by side Opposite
Design outdoor Temp DB 33.90 °C User Name Rohith Krishnan | Rohith
Leakage Class L1 / L1 (M) (+700 / -400) / L1 / L1 (R) (+400 / -400)
Unit Typology Operation NRVU (Non Residential Ventilation Unit), Airflow >1000m3/h
UNIT CONSTRUCTION
Panel Insulation 50mm polyurethane 45kg/m3 Unit Location External
Aluminium Framework 50mm Thermal Break - TS Roof Type None
Panel External Sheet GS plain 0.8mm Panel Internal Sheet GS plain 0.8mm
Access Side Right Base Frame 100mm GI Base
SECTION WEIGHTS AND DIMENSIONS
Section No. Length Width Height Weight
A 1150 mm 2200 mm 2000 mm 434
B 547 mm 2200 mm 2000 mm 228
C 2390 mm 2200 mm 2000 mm 1280
D 397 mm 1900 mm 2000 mm 202
E 547 mm 1900 mm 2000 mm 201
F 1147 mm 1900 mm 2000 mm 487
OVERALL UNIT DIMENSIONS AND CENTRE OF GRAVITY
Length Width Height Weight COG X
4087 mm 4100 mm 2000 mm 2831
SUPPLY COMPONENTS
001 INLET SECTION
Air Flow 14004 m3/h Damper No Dimension 2060 x 1760 mm
Air Velocity 1.07 m/s Flange Connection Yes Actuator No
Pressure Drop 0 Pa Louvre No
002 PANEL AND BAG FILTER
Side (Pre) Class G4 (Pre) Filter Air Pressure Drop 6 / 592x592 (Pre)
Withdrawal Qty/Size1 mm
Side (Bag) EN F7 (Bag) 60.68 Pa (Pre) 6 / 592x592 (Bag)
Clean
1.49 m/s (Pre) Class Coarse 65% (Pre) 49.44 Pa (Bag) 3 / 592x287 (Pre)
Velocity Qty/Size2 mm
1.49 m/s (Bag) ISO ePM1 55% (Bag) 87.84 Pa (Pre) 3 / 592x287 (Bag)
Design
Synthetic (Pre) 119.72 Pa (Bag) (Pre)
Model Qty/Size3 mm
Glass Fiber (Bag) 115.00 Pa (Pre) (Bag)
Final
Filter Energy Efficiency C 190.00 Pa (Bag) 48 mm (Pre)
Depth
Filter Energy Consumption 1959.37 kwh/y Spare Set None 525 mm (Bag)
Type pre filter soft bag filter
Date of Selection:24/04/2023 Page 1 of 5

002 ACCESS DOOR

Type Hinged door
003 HRW SA
HRW SA
003 ACCESS DOOR

Type Liftoff door
004 PLENUM
Air Flow 14004 m3/h
Length 300 mm
005 HEAT PIPE
Code 3-HP-3R-12FPI-1070x1720x580-Louvre-Aluminium-Galvanised
Air Volume (14004 x 1) m3/h Coil Width 1540 mm
Effectiveness 41 % Coil Height x 1 1030 mm
Precool Saving 43.51kW Rows / FPI 3 R / 12 FPI
Reheat Saving 43.51 kW Fin Type Louvre
Pressure Drop 233 Pa Casing Material Galvanised
Precool Conditions
Air On Dry Bulb 33.9 °C Air Off Dry Bulb 24.87°C
Air On Wet Bulb 23.9 °C Air Off Wet Bulb 21.45 °C
Air On RH 44 % Air Off RH 74 %
Reheat Conditions
Air off Dry Bulb 21.03°C Air off RH 56%
Air off Wet Bulb 15.58°C
005 HEAT PIPE - CHILLED WATER COOLING COIL
Coil Code 5/8" x CW 1029FH x 1540FL x 6R x 12FPI x 20C x GS x 0.11Al x 2"In x 2"Out
Air Volume (14004 x 1) m3/h Fin Height x 1 1028.70 mm
Air On Coil Db 24.87 °C Fin Length x 1 1540.00 mm
Air On Coil Wb 21.45 °C Rows/FPI 6 R/12 FPI
Air On RH 74.25 % Circuits 20
Air OFF Coil Db 11.86 °C Fin Material Aluminium 0.11
Air Off Coil Wb 11.80 °C Tube Material 5/8" CU - 0.45mm
Air Off RH 99.29 % Header Material Copper
Total Duty (135.46 x 1) kW Coil Casing Galvanized steel
Sensible Duty (63.28 x 1) kW Tubes Per Row 27
Face Velocity 2.46m/s Face Area 1.58 m2
Dry Air Pressure Drop 126.50 Pa No of Sections 1
Wet / Design Air Pressure Drop 480.00 Pa Inlet connection 2"
Condensate Flow Rate 103.10 l/h Outlet connection 2"
Fluid Inlet Temp 5.60°C Connection Side Right
Fluid Outlet Temp 14.40°C Eliminators None
Fluid Flow Rate (3.670 x 1) l/s Medium Chilled Water
Fluid Pressure Drop 24.32 KPa Glycol type None
Coil Water volume (50.67 x 1) l Glycol % 0
Fluid Velocity 1.04 m/s Coil Treatment Type Plain
005 DRAIN PAN
Material SS 304 Main Tray Size 664 x 2060 mm Tray Type ATU-5A Intermediate Tray No

006 CENTRIFUGAL FAN

Impeller Type Backward Curved
Fan Type Centrifugal Drive Type Belt Drive
Model BDB450TM Impeller Diam. 450 mm
Duty % Per Fan Single Fan Quantity 1
Air Flow Volume 14004 m3/h Ext Static Pressure 400 Pa
Total Static Pressure 1401 Pa Dynamic Pressure 87 Pa
Fan Static Efficiency 71.90% Fan Total Pressure 1488 Pa
Fan Efficiency 76.38% Fan System effect 80 Pa
Outlet Velocity 12.1 m/s Abs Power 7.58 kW
Motor Power 11.00 kW Fan Speed 2206 rpm
Poles 4 Fan max speed 2900 rpm
Motor Speed 1460 rpm Motor Type IE2 / 50Hz / 400V
Input Power 9.15 kW Volts/Ph/Hz 400/3/50
Motor Efficiency 90% FLC 23.00 A
Fan Pulley 2 SPB 190 Motor Base ND160M/11.00kW
Motor Pulley 2 SPB 280 Fan Bush 2517 Dia 35
Belt Model 2 SPB 1400 Motor Bush 2517 Dia 42
Vibration Isolator Spring 115
Frequency 63 Hz 125 Hz 250 Hz 500 Hz 1k Hz 2k Hz 4k Hz 8k Hz
Inlet (1) 91 92 94 95 87 85 81 76
Outlet (2) 95 96 98 98 90 88 84 79
(1) SWL INSIDE The Inlet Duct (dB) (2) SWL INSIDE The Outlet Duct (dB)
006 ACCESS DOOR
Type Hinged door
EXHAUST COMPONENTS
007 PANEL FILTER
Withdrawal Side Class EN G4 Filter Air Pressure Drop Qty/Size1 mm 4 / 592x592
Velocity 1.53 m/s Class ISO Coarse 65% Clean 62.20 Pa Qty/Size2 mm 2 / 287x592
Model Synthetic Design 88.60 Pa Qty/Size3 mm 2 / 592x287
Filter Energy Efficiency B Spare Set None Final 115.00 Pa Depth 48 mm
Filter Energy Consumption 836.38 kwh/y Type pre filter
007 ACCESS DOOR
Type Liftoff door
008 HRW EA
HRW EA

009 CENTRIFUGAL FAN

Model BDB450CM Impeller Diam. 450 mm
Fan Pulley 1 SPA 140 Motor Base ND112M/4.00kW
Motor Pulley 1 SPA 160 Fan Bush 2012 Dia 35
Belt Model 1 SPA 1157 Motor Bush 2012 Dia 28
Inlet (1) 85 86 90 84 81 79 74 69
Outlet (2) 89 90 94 87 84 82 77 72
009 ACCESS DOOR
Type Hinged door
AHU ACOUSTIC DATA SUPPLY SECTION

Description 125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz Overall dB(A)
Outlet Sound Power(dB) 96 98 98 90 88 84 79 98
Inlet Sound Power(dB) 90 79 84 73 70 64 59 83
Airborne sound power (dB) 88 88 86 77 69 65 56 86
AHU ACOUSTIC DATA EXHAUST SECTION
SPECIFIC FAN POWER
Supply Fan Extract Fan
SFPv Supply 2.19 kW/m3/s SFPv Extract 1.23 kW/m3/s
Filter Conditions Filter Conditions
Absorbed Power 7.05 Kw Absorbed Power 3.07 Kw
Input Power 8.51 Kw Input Power 3.92 Kw
Drive Efficiency 92% Drive Efficiency 90%
Motor Efficiency 90% Motor Efficiency 87%
Air Volume 14004 m3/h Air Volume 11484 m3/h
ErP INFORMATIONS
Unit typology BVU (Bi-directional Ventilation Unit)
Unit typology (operation) NRVU (Non Residential Ventilation Unit), Airflow >1000m3/h
Internal SFP of ventilation
3179.94 W/m3/s SFPInt conform ErP No
components (SFPint)

EUROVENT NOTES
Fans have been designed for wet condition.
Fan Absorbed electrical power includes all losses.
Fan system effect is taken into account in the fan performance.

Ostberg rotating energy recovery unit Ostberg Calculation 5.1.14
Ostberg OM - N - W - 1500 - CS - K 16/05/2023 12:36
Customer:
Object: Rotor Spec.
Diameter: 1500
Thermal performance Cooling Well height: N
Temperature effectiveness [%] 74.6 Rotorlength: 200 mm
Humidity effectiveness [%] 66.0 Type: OM
Total effectiveness [%] 70.8 Winded
For vertical installation
Rotational speed [rpm] 20
Atmosphere pressure [Pa] 101300 Casing Spec.
Capacity of heat recovery system
Total [kW] -101.8
Sensible [kW] -57.0
Latent [kW] -44.8
Mass transfer humidity [kg/s] -0.02
Pressure drop Supply Exhaust
Pressure drop (std. density) [Pa] 212 160
Density [kg/m³] 1.20
Velocity [m/s] 4.6 3.6
Actual pressure drop [Pa] 233 163
Supply Outdoor Supply

Casing: CS
Volume flow [m³/s] 4.08 3.89
Height (H): 1600 mm
Mass flow [kg/s] 4.90 4.67
Width (W): 1600 mm
Temperature [°C] 46.0 33.9
Length (L): 290 mm
Wet bulb temp [°C] 29.0 23.9
Net weight: 144 kg
Absolute humidity [g/kg] 17.8 14.2
Purge sector: 5.0°
Enthalpy [kJ/kg] 92.6 70.8
Exhaust Return Exhaust Driveunit
Volume flow [m³/s] 3.00 3.19 Constant RPM w. Thermocontact
Mass flow [kg/s] 3.60 3.83 AP63t, 0.18 kW
Temperature [°C] 25.0 40.5 Motor Voltage:
Wet bulb temp [°C] 18.7 26.5 3 x 380-420V / 50-60 Hz
Rated Current:
Absolute humidity [g/kg] 10.8 15.6 0.68A
Leakage
OACF [] 1.10
EATR [%] 0.13
Ostberg (Kunshan) Ventilation, 426 Kunjia Road, 215300 Kunshan City, Jiangsu, China, Tel +86 512 57639555 Fax +86 512 57639588, www.ostberg.com
PROJECT DETAILS
Date 24/04/2023
Rev Date 22 /05/2023
Unit Model TAH-190 TFM
Unit Name FAHU-F2 S/S
Unit No. 1899-2019-6
Customer Unit Reference FAHU-F2 S/S
Customer

GENERAL DETAILS
Supply / Exhaust Air Flow 15948 m3/h / 8640 m3/h Reference City ABU DHABI INTL
Supply / Exhaust Unit Velocity 0.95 m/s / 0.68 m/s Unit Typology BVU (Bi-directional Ventilation Unit)
UNIT CONSTRUCTION
Panel External Sheet GS plain 0.8mm Panel Internal Sheet GS plain 0.8mm
A 1000 mm 2350 mm 2300 mm 454
B 547 mm 2350 mm 2300 mm 247
C 2390 mm 2350 mm 2300 mm 1366
D 397 mm 1800 mm 2300 mm 204
E 547 mm 1800 mm 2300 mm 202
F 997 mm 1800 mm 2300 mm 429
3937 mm 4150 mm 2300 mm 2902
SUPPLY COMPONENTS
001 INLET SECTION
Air Velocity .97 m/s Flange Connection Yes Actuator No
Clean
Design
Model Qty/Size3 mm
Glass Fiber (Bag) 115.00 Pa (Pre) (Bag)
Final
Depth

002 ACCESS DOOR

Type Hinged door
003 HRW SA
HRW SA
003 ACCESS DOOR

Type Liftoff door
004 PLENUM
Air Flow 15948 m3/h
Length 300 mm
005 HEAT PIPE
Code 2-HP-2R-12FPI-1228x1690x510-Louvre-Aluminium-Galvanised
Air Volume (15948 x 1) m3/h Coil Width 1510 mm
Effectiveness 31 % Coil Height x 1 1200 mm
Precool Saving 43.2kW Rows / FPI 2 R / 12 FPI
Reheat Saving 43.2 kW Fin Type Louvre
Pressure Drop 157 Pa Casing Material Galvanised
Precool Conditions
Air On Dry Bulb 36.7 °C Air Off Dry Bulb 28.84°C
Air On Wet Bulb 25.21 °C Air Off Wet Bulb 23.21 °C
Reheat Conditions
Air off Wet Bulb 15.16°C
Coil Code 5/8" x CW 1181FH x 1510FL x 6R x 13FPI x 31C x GS x 0.14Al x 2"In x 2"Out
Coil Water volume (57.05 x 1) l Glycol % 0
005 DRAIN PAN
Material SS 304 Main Tray Size 664 x 2210 mm Tray Type ATU-5A Intermediate Tray No

006 CENTRIFUGAL FAN

Inlet (1) 86 86 93 88 85 82 76 72
Outlet (2) 90 90 97 91 88 85 79 75
006 ACCESS DOOR
Type Hinged door
EXHAUST COMPONENTS
007 PANEL FILTER
Model Synthetic Design 76.22 Pa Qty/Size3 mm
Filter Energy Efficiency B Spare Set None Final 115.00 Pa Depth 48 mm
Filter Energy Consumption 719.52 kwh/y Type pre filter
007 ACCESS DOOR
Type Liftoff door
008 HRW EA
HRW EA

009 CENTRIFUGAL FAN

Model BDB355CM Impeller Diam. 355 mm
Fan Pulley 1 SPA 118 Motor Base ND100L/3.00kW
Inlet (1) 82 84 89 91 81 79 74 66
Outlet (2) 86 88 93 94 84 82 77 69
009 ACCESS DOOR
Type Hinged door

SPECIFIC FAN POWER
SFPv Supply 2 kW/m3/s SFPv Extract 1.24 kW/m3/s
Input Power 8.88 Kw Input Power 2.98 Kw
ErP INFORMATIONS
components (SFPint)

EUROVENT NOTES

Ostberg rotating energy recovery unit Ostberg Calculation 5.1.14
Ostberg OM - N - W - 1600 - CS - K 16/05/2023 12:41
Customer:
Object: Rotor Spec.
Diameter: 1600
Thermal performance Cooling Well height: N
Atmosphere pressure [Pa] 101300 Casing Spec.
Total [kW] -88.1
Sensible [kW] -50.0
Latent [kW] -38.2
Mass transfer humidity [kg/s] -0.01

Casing: CS
Height (H): 1700 mm
Width (W): 1700 mm
Length (L): 290 mm
Net weight: 161 kg
Purge sector: 5.0°
Rated Current:
Leakage
OACF [] 1.10
EATR [%] 0.20
Ostberg (Kunshan) Ventilation, 426 Kunjia Road, 215300 Kunshan City, Jiangsu, China, Tel +86 512 57639555 Fax +86 512 57639588, www.ostberg.com
Eurovent energy efficiency class (2016)
PROJECT DETAILS
Date 02/02/2020 Project Reference Armed Forces Officers Club and
Hotel Renovation
Rev Date 08 /03/2021 Project No. 1899-19
Print Date 08-Mar-21 Unit No. 1899-19-3
Customer Unit Reference FAHU-F3 Unit Model TAH-1790/1390
Customer
GENERAL DETAILS
Supply / Exhaust Air Flow 13464 m3/h / 9864 m3/h External leakage CAL class -400Pa /+400Pa L2(R) / L2(R)
Supply / Exhaust Unit Velocity 1.5 m/s / 1.29 m/s Unit Typology BVU (Bi-directional Ventilation Unit)
Design outdoor Temp DB 34.20 °C User Name Clint Tom | Clint tom
UNIT CONSTRUCTION
Panel Insulation 50mm polyurethane 45kg/m³ Unit Location External
Aluminium Framework 50mm Thermal Break Corner Profile - Al Roof Type None
Panel External Sheet GI precoated 0.8mm Panel Internal Sheet GI precoated 0.8mm
A 1490 mm 1500 mm 2000 mm
B 697 mm 1500 mm 2000 mm
C 540 mm 1500 mm 2000 mm
D 2297 mm 1500 mm 2000 mm
E 383 mm 1300 mm 2000 mm
F 697 mm 1300 mm 2000 mm
G 1597 mm 1300 mm 2000 mm
5068 mm 2800 mm 2000 mm
SUPPLY COMPONENTS
001 INLET SECTION
Clean
2.15 m/s (Bag) ISO (Bag) 105.71 Pa (Pre) 2 / 592x287 (Bag)
Design
Model Qty/Size3 mm
Synthetic (Bag) 150.00 Pa (Pre) (Bag)
Final
Filter Energy Efficiency B 150.00 Pa (Bag) 45 mm (Pre)
Depth
Filter Energy Consumption 2354.52 kwh 535 mm (Bag)
Type Synthetic pre filter Synthetic Fibre soft bag filter
002 ACCESS DOOR
Dimension 707 x 1760 mm Type Hinged door
003 HRW SUPPLY
HRW SUPPLY
Pressure Drop 274
003 ACCESS DOOR
Dimension 557 x 1760 mm Type Liftoff door

PROJECT DETAILS
Hotel Renovation
Customer
004 PLENUM
Air Flow 13464 m3/h
Length 400 mm
005 HEAT PIPE
Air Volume (13464 x 1) m3/h Coil Width 1040
Effectiveness 31 Coil Height x 1 1601
Precool Saving 28.73 Rows / FPI 2 R / 12 FPI
Reheat Saving 28.73 Fin Type Louvre
Pressure Drop 131 Casing Material Galvanised
Precool Conditions
Air On Dry Bulb 34.2 °C Air Off Dry Bulb 28°C
Air On Wet Bulb 24 °C Air Off Wet Bulb 22.37 °C
Reheat Conditions
Air off Wet Bulb 16°C
Coil Code 5/8"CW 1600FH x 1040FL x 4R x 13FPI x 21C Standard
Air On Coil Db 28 °C Fin Length x 1 1040.00 mm
Fluid Flow Rate 3.190 l/s Medium Chilled Water
Coil Water volume 39.92 l Glycol % 0
Fluid Velocity 0.86 m/s
005 DRAIN PAN
Material SS 304 Main Tray Size 657 x 1360 mm Intermediate Tray No

PROJECT DETAILS
Hotel Renovation
Customer
006 CENTRIFUGAL FAN
Model RDH 450 R Impeller Diam. 450 mm
Fan Pulley 1 SPA 132 Motor Base ND160M/11.00kW
Inlet (1) 85 86 86 90 85 81 77 71
Outlet (2) 91 88 87 89 90 86 79 72
006 ACCESS DOOR
EXHAUST COMPONENTS
007 INLET SECTION
008 PANEL FILTER
Model Synthetic Design 107.91 Pa Qty/Size3 mm 1 / 592x287
Filter Energy Efficiency B Final 150.00 Pa Depth 45 mm
Filter Energy Consumption 1018.67 kwh Type Synthetic pre filter
008 ACCESS DOOR
009 HRW EXHAUST
HRW EXHAUST
Pressure Drop 176 Pa
009 ACCESS DOOR

PROJECT DETAILS
Hotel Renovation
Customer
010 CENTRIFUGAL FAN
Model RDH 450 R Impeller Diam. 450 mm
Fan Pulley 1 SPA 112 Motor Base ND132S/5.50kW
Inlet (1) 80 81 84 80 77 74 69 62
Outlet (2) 81 82 82 82 83 77 70 63
010 ACCESS DOOR

SPECIFIC FAN POWER
Filter Conditions Clean Filter Conditions Clean
AHU SFP 2.95 Kw/m3/s

PROJECT DETAILS
Hotel Renovation
Customer
ErP INFORMATIONS
components (SFPint)
476.31 W/m3/s SFPInt conform ErP 2018
EUROVENT NOTES

Östberg rotating energy recovery unit Östberg Calculation 5.1.8
Östberg OM - L - W - 1500 - CS - K 08-Mar-21 09:43
Customer:
Object: Rotor Spec.
Diameter: 1500
Thermal performance Cooling Well height: L
Atmosphere pressure [kPa] 101.3 Casing Spec.
Total [kW] -96.5
Sensible [kW] -53.6
Latent [kW] -42.9
Mass transfer humidity [kg/h] -58

Casing: CS
Height (H): 1600 mm
Width (W): 1600 mm
Length (L): 290 mm
Net weight: 157 kg
Purge sector: 5.0°
Rated Current:
Leakage
OACF [] 1.10
EATR [%] 0.15
Ostberg (Kunshan) Fan Co., No. 426-2 Kun Jia Road, CN-215300 KUNSHAN (Jiang Su), Phone +86 512 57639555, Fax +86 512 5763958
E-mail cn@ca-ostberg.com
EQUIPMENT DETAILS
MODEL TAH-1790 / 1390
QTY 1
SUPPLY AIR FLOW RATE (L/S) 3740
RETURN AIR FLOW RATE (L/S) 2550
OPERATING WEIGHT (kg) 2400
OUTER SKIN 0.8 mm Pre-Painted
INNER SKIN 0.8 mm Pre-Painted
CASING PANEL THICKNESS 50±0.5mm
DETAILS POLYURETHANE
INSULATION
FOAM
PROFILE TS
ENTHALPY DIA (MM) OM-L-W-1500-CSK
HRW DETAILS DEPTH (MM) 200
(STD*) MOTOR POWER (kW) 0.18
SA VOLUME (L/S) 3740
SUPPLY SUPPLY FAN SIZE RDH 450 R
FAN
E.S.P (Pa) 400
DETAILS
(STD*) S.P (Pa) 1294
FAN SPEED (RPM) 2214
POWER (kW) 11.0
SA MOTOR Uctr / UHZ / Pole 4
DETAILS
(STD*) EFFICIENCY IE1
POWER SUPPLY 400V±10% / 3Ph / 50Hz
EA VOLUME (L/S) 3590
EXTRACT EXTRACT FAN SIZE RDH 450 R
FAN
E.S.P (Pa) 350
DETAILS
(STD*) S.P (Pa) 714
(
FAN SPEED (RPM) 1663
POWER (kW) 5.50
EA MOTOR Uctr / UHZ / Pole 4
DETAILS
FIN HEIGHT (MM) 1600
FIN LENGTH (MM) 1040
ROW DEEP 4
CHILLED
WATER FIN SPACING (FPI) 13
COOLING PIPE SIZE (INCH) 2
COIL & NO. OF CIRCUITS 21
MOISTURE
ELIMINATOR TUBE MATERIAL CU
DETAILS FIN MATERIAL AL
(FL±35MM) HEADER MATERIAL CU
(5/8")
COIL FRAME GI
NOTES :- PROTECTIVE COATING HERESITE
DRAIN PAN SS 304
1. BULK HEAD LAMP, LIMIT SWITCH, VIEW PORT,
SA FILTER DETAILS (STD*)
& DOOR GUARD SHALL BE PROVIDED PRE FILTER SIZE 592x592x48 - 4 Nos.
( G4 ) (HxWxD) 292x592x48 - 2 Nos.
2. HORSE SHOE HEAT PIPE SHALL BE PROVIDED
BAG FILTER SIZE 592x592x500 - 4 Nos.
( F7 ) (HxWxD)
MODE /
ASSEMBLED √ 292x592x500 - 2 Nos.
RA FILTER DETAILS (STD*)
PACKING SKD -
PRE FILTER SIZE 592x592x48 - 4 Nos.
DETAILS
CKD - ( G4 ) (HxWxD) 292x592x48 - 2 Nos.
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.
R Client ARCO Drg No. TROSTEN / MK / 2020-Q1899-ERP Revision History Initial Date
TRO TEN Project Ref.

Ref.
Armed Forces Officers Club and Hotel Renovation
FAHU-F3
CRSO No.
Tolerance / Scale Overall Dimension ±3 mm / NTS
No.
1
2
Revision
Revised as per new selection
Revised as per new selection
Date
01.09.20
04.11.20
Initial
MK
MK
Drawn
Checked
Approved
MK
AR
AS
03.08.2020
AHU-ATR1
25/05/2023
Outside Air Properties

-------------------------------------
Air Flow Rate = 1,368 m3/hr
Dry Bulb Temp = 22.0 deg C
Wet Bulb Temp = 15.9 deg C
Dew Point Temp = 12.1 deg C
Relative Humidity = 53.2%
Humidity Ratio (W) = 8.7698 g water/kg dry air
Specific Volume = 0.848 m3 per kg
Enthalpy = 44.29 kJ/kg
25/05/2023
Return Air Properties

-------------------------------------
25/05/2023
Mixed Air Properties

-------------------------------------
PROJECT DETAILS
Date 24/04/2023
Rev Date 25 /05/2023
Unit Name ATR-1
Unit No. 1899-2019-2
Customer Unit Reference ATR-1
Customer

GENERAL DETAILS
Supply / Exhaust Air Flow 45000 m3/h / Reference City ABU DHABI INTL
Supply / Exhaust Unit Velocity 1.96 m/s / Unit Typology UVU (Uni directional Ventilation Unit)
Supply Total Static Pressure 793 Pa Unit Arrangement Inline
UNIT CONSTRUCTION
Panel External Sheet GS precoated 0.8mm Panel Internal Sheet GS plain 0.8mm
A 2197 mm 2950 mm 2450 mm 1357
B 1897 mm 2950 mm 2450 mm 1505
4094 mm 2950 mm 2450 mm 2862
SUPPLY COMPONENTS
001 MIXING BOX
Fresh Air
Air Flow 4500 m3/h Percentage of Fresh Air 10 % Damper No
Air Velocity 1.84 m/s Mixing Ratio (RCA/SUP) 90 % Louvre No
Pressure Drop 1 Pa Dimension 1220 x 557 mm Actuator No
Recirculated Air
Air Flow 40500 m3/h Percentage of Recirc Air 90 % Damper No
Air Velocity 7.81 m/s Dimension 1200 x 1200 mm Louvre No
Pressure Drop 14 Pa Actuator No
001 ACCESS DOOR
Type Liftoff door


Clean
Design
Synthetic (Pre) 133.43 Pa (Bag) 4 / 592x287 (Pre)
Model Qty/Size3 mm
Glass Fiber (Bag) 115.00 Pa (Pre) 4 / 592x287 (Bag)
Final
Depth
002 ACCESS DOOR
Type Hinged door
003 CHILLED WATER COOLING COIL
Coil Code 1/2" x CW 1016FH x 2480FL x 4R x 13FPI x 32C x GS x 0.11Al x 1 1/2"In x 1 1/2"Out
Wet / Design Air Pressure Drop 121.00 Pa Inlet connection 1 1/2"
Condensate Flow Rate 14.91 l/h Outlet connection 1 1/2"
Coil Water Volume (42.29 x 2) l Glycol % 0
003 ACCESS DOOR
Type Coil Panel
003 DRAIN PAN
Material SS 304 Main Tray Size 407 x 2810 mm Tray Type ATU-5A Intermediate Tray Yes

004 CENTRIFUGAL FAN

Inlet (1) 90 98 89 86 83 77 72 66
Outlet (2) 94 102 93 89 86 80 75 69
004 ACCESS DOOR
Type Hinged door

SPECIFIC FAN POWER
SFPv Supply 1.14 kW/m3/s SFPv Extract NaN kW/m3/s
Absorbed Power 11.9 Kw Absorbed Power NaN Kw
Input Power 14.21 Kw Input Power NaN Kw
Drive Efficiency 92% Drive Efficiency NaN%
Motor Efficiency 91% Motor Efficiency NaN%
Air Volume 45000 m3/h Air Volume m3/h
ErP INFORMATIONS
Unit typology UVU (Uni directional Ventilation Unit)
components (SFPint)
EUROVENT NOTES
Coils air side pressure drop for cooling coil is for dry conditions

AHU-ATR-2
25/05/2023
Outside Air Properties

-------------------------------------
Air Flow Rate = 972 m3/hr
25/05/2023
Return Air Properties

-------------------------------------
25/05/2023
Mixed Air Properties

-------------------------------------
PROJECT DETAILS
Date 24/04/2023
Rev Date 25 /05/2023
Unit Name ATR-2
Unit No. 1899-2019-1
Customer Unit Reference ATR-2
Customer

GENERAL DETAILS
Supply / Exhaust Air Flow 48600 m3/h / Reference City ABU DHABI INTL
UNIT CONSTRUCTION
Panel External Sheet GS precoated 0.8mm Panel Internal Sheet GS plain 0.8mm
A 2197 mm 3100 mm 2450 mm 1392
B 1897 mm 3100 mm 2450 mm 1538
4094 mm 3100 mm 2450 mm 2930
SUPPLY COMPONENTS
001 MIXING BOX
Fresh Air
Recirculated Air
Air Velocity 5.50 m/s Dimension 1700 x 1300 mm Louvre No
Pressure Drop 7 Pa Actuator No
001 ACCESS DOOR
Type Liftoff door


Clean
Design
Model Qty/Size3 mm
Glass Fiber (Bag) 115.00 Pa (Pre) 4 / 592x287 (Bag)
Final
Depth
002 ACCESS DOOR
Type Hinged door
Coil Code 1/2" x CW 1016FH x 2655FL x 4R x 13FPI x 32C x GS x 0.11Al x 1 1/2"In x 1 1/2"Out
Coil Water Volume (45.04 x 2) l Glycol % 0
003 ACCESS DOOR
Type Coil Panel
003 DRAIN PAN
Material SS 304 Main Tray Size 407 x 2960 mm Tray Type ATU-5A Intermediate Tray Yes

004 CENTRIFUGAL FAN

Inlet (1) 91 99 91 88 84 78 73 67
Outlet (2) 95 103 95 91 87 81 76 70
004 ACCESS DOOR
Type Hinged door

SPECIFIC FAN POWER
SFPv Supply 1.18 kW/m3/s SFPv Extract NaN kW/m3/s
Input Power 15.93 Kw Input Power NaN Kw
ErP INFORMATIONS
components (SFPint)
EUROVENT NOTES

PROJECT DETAILS
Hotel Renovation
Customer Unit Reference ATR-03 Unit Model TAH-300 TFM
Customer
GENERAL DETAILS
Supply / Exhaust Air Flow 49680 m3/h / External leakage CAL class -400Pa /+400Pa L2(R) / L2(R)
Design outdoor Temp DB 25.20 °C User Name Clint Tom | Clint tom
UNIT CONSTRUCTION
Panel Insulation 50mm polyurethane 45kg/m³ Unit Location Internal
Aluminium Framework 50mm Thermal Break Corner Profile - Al Roof Type None
Panel External Sheet GI precoated 0.8mm Panel Internal Sheet GI plain 0.8mm
A 4447 mm 3100 mm 2450 mm
4447 mm 3100 mm 2450 mm
SUPPLY COMPONENTS
001 MIXING BOX
Fresh Air
Recirculated Air
Air Velocity NaN m/s Dimension 0 x 0 mm Louvre No
Pressure Drop NaN Pa Actuator No
001 ACCESS DOOR
Clean
2.56 m/s (Bag) ISO (Bag) 111.65 Pa (Pre) 3 / 287x592 (Bag)
Design
Model Qty/Size3 mm
Synthetic (Bag) 150.00 Pa (Pre) 4 / 592x287 (Bag)
Final
Filter Energy Efficiency B 200.00 Pa (Bag) 45 mm (Pre)
Depth
Filter Energy Consumption 2509.62 kwh 534 mm (Bag)
Type Synthetic pre filter Synthetic Fibre soft bag filter
002 ACCESS DOOR

PROJECT DETAILS
Hotel Renovation
Customer
Coil Code 5/8"CW 2057FH x 2667FL x 4R x 10FPI x 54C Standard
Fluid Flow Rate 5.802 l/s Medium Chilled Water
Coil Water Volume 117.38 l Glycol % 0
Fluid Velocity 0.61 m/s
003 DRAIN PAN
Material SS 304 Main Tray Size 857 x 2960 mm Intermediate Tray No
004 CENTRIFUGAL FAN
Model RDH 900 K Impeller Diam. 900 mm
Inlet (1) 96 95 92 86 84 79 73 68
Outlet (2) 99 96 94 92 88 81 74 68
004 ACCESS DOOR

PROJECT DETAILS
Hotel Renovation
Customer
SPECIFIC FAN POWER
Filter Conditions Clean Filter Conditions
AHU SFP 1.25 Kw/m3/s
ErP INFORMATIONS
components (SFPint)
EUROVENT NOTES

EQUIPMENT DETAILS
MODEL TAH-300 TFM
QTY 1
SUPPLY AIR FLOW RATE (L/S) 13800
OPERATING WEIGHT (kg) 2618
OUTER SKIN 0.8 mm Pre-Painted
INNER SKIN 0.8 mm Plain GSS
CASING PANEL THICKNESS 50±0.5mm
DETAILS POLYURETHANE
INSULATION
FOAM
PROFILE TS
SA VOLUME (L/S) 13800
SUPPLY SUPPLY FAN SIZE RDH 900 K
FAN
E.S.P (Pa) 340
DETAILS
(STD*) S.P (Pa) 841
FAN SPEED (RPM) 982
POWER (kW) 18.50
SA MOTOR Uctr / UHZ / Pole 4
DETAILS
TUBE DIA (INCH) 5/8"
FIN HEIGHT (MM) 2057
FIN LENGTH (MM) 2667
CHILLED ROW DEEP 4
WATER FIN SPACING (FPI) 10
COOLING
COIL & NO. OF CIRCUITS 54
MOISTURE PIPE SIZE (INCH) 2
ELIMINATOR
DETAILS TUBE MATERIAL CU
(FL±35MM) FIN MATERIAL AL
COIL FRAME GI
PROTECTIVE COATING HERESITE
DRAIN PAN SS 304
ELECTRIC HEATERCAPACITY(kW) -
HEATER NO. STAGES -
FILTER DETAILS (STD*)
592x592x48 - 12 Nos.
PRE FILTER SIZE 292x592x48 - 4 Nos.
( G4 ) (HxWxD) 592x292x48 - 3 Nos.
-
592x592x500 - 12 Nos.
BAG FILTER SIZE 292x592x500 - 4 Nos.
( F7 ) (HxWxD) 592x292x500 - 3 Nos.
-
MODE / ASSEMBLED √
PACKING SKD -
DETAILS CKD -
NOTES:
1. BULK HEAD LAMP, LIMIT SWITCH, VIEW PORT
&DOORGUARDSHALLBEPROVIDED.
ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED.

R Client ARCO Drg No. TROSTEN / MK / 2020-Q1899-ERP Revision History Initial Date
TRO TEN Project Ref.

Ref.
Armed Forces Officers Club and Hotel Renovation
ATR-03
CRSO No.
Tolerance / Scale Overall Dimension ±3 mm / NTS
No. Revision Date Initial Drawn
Checked
Approved
MK
AR
AS
04.11.2020
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DATE: 21-12-2023
Section 9
EQUIPMENT SCHEDULES AND ASSET REGISTERS
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DATE: 21-12-2023
Asset Register:
Location of Capacity
# Asset Description Unit Ref Manufacturer Model No. Serial No.
Equipment (L/s)
EW/ H3/ 2023-
1 Air Handling Unit AHU-ATR-01 TROSTEN TAH-270 TFM 12573
Roof Floor 0696/0001
EW/ H3/ 2023-0697/
Roof Floor 0001
EW/ H4/ 2021-0169
Roof Floor /0001
EW/ H3/ Fresh Air Handling 2023-0694/
FAHU-F1 TROSTEN TAH-1790/2090 4084
4 Roof Floor Unit 0001
EW/ H3/ Fresh Air Handling 2023-0695/
5 FAHU-F2 TROSTEN TAH-190 TFM 4490
Roof Floor Unit 0001
EW/ H4/ Fresh Air Handling TPWO/2021/01
6 FAHU-F3 TROSTEN TAH-1790/1390 1295.49
Roof Floor Unit 70/001
AIR HANDLING UNIT
MIXED AIR ON AIR OFF COOLING

SUPPLY SENSIBLE AIR OFF COOLING
AHU AREA FRESH AIR CAPACITY AIRFLOW FRESH AIR TEMP RETURN AIR TEMP COOLING COIL AIR OFF UNIT CHW. CHW IN CHW OUT QTY
AIRFLOW COOLING COIL COIL ESP LOCATION ZONE
(REF.) (SQM.) FLOW L/S (KW) (L/S) (DBT (C )/ WBT (C ) (DBT (C )/ WBT (C ) COIL HUMIDITY RATIO (W) (DBT (C)/ WBT (C ) (L/S) C C (NOS)
(L/S) CAPACITY (DBT (C)/ WBT (C )
(DBT (C )/ WBT (C ) (g water/kg dry air)
SPECIFIED 12500 380 - - 12500 - - - 4.34 5.6 14.4 340

1 ATR1 536 1 ROOF H3
OFFERED 12500 380 162.74 141.74 12500 22.01/15.9 24.0/17.10 23.9/17.1 14.75/13.23 8.85 15.68/13.50 4.41 5.6 14.4 340
SPECIFIED 13500 270 13500 4.64 5.6 14.4 340

OFFERED 13500 270 177.96 154.08 13500 20.88/15.5 24.0/17.10 23.9/17.1 14.69/13.18 8.00 15.65/13.50 4.82 5.6 14.4 340
AIR HANDLING UNIT
SENSIBLE AIR ON COOLING AIR OFF COOLING
AHU AREA CAPACITY
COOLING COIL AIRFLOW (L/S) COIL COIL CHW.(L/S) CHW IN C CHW OUT C ESP QTY.(NOS.) LOCATION ZONE
(REF.) (SQM.) (KW)
CAPACITY (DBT (C )/ WBT (C ) (DBT (C)/ WBT (C )
SPECIFIED 173.80 13800 - - 4.74 5.6 14.4 340

OFFERED 214.15 169.13 13800 25.20/18.30 15.32/13.85 5.80 5.6 14.4 340
TECHNICAL COMPARISON FOR FRESH AIR HANDLING UNIT WITH HEAT RECOVERY WHEEL AND HEAT PIPE
HORSE SHOE HEAT HORSE SHOE HEAT PIPE

HEAT WHEEL COIL AIR REHEAT APPROX DIMENSION(MM)
PIPE PRE COOL RE HEAT OFF
SUPPLY AIR
SUPPLY RETURN OFF FAHU
MOTOR MOTOR COOLING HUMIDITY
REFERENCE AIR QTY ESP AIR QTY ESP SUPPLY AIR SUPPLY AIR EXTRACT AIR EXTRACT AIR COOLING COOLING CONSIDERING QTY
KW KW SUPPLY AIR ON SUPPLY AIR OFF COIL CHILLED AIR ON COIL AIR OFF COIL SUPPLY AIR ON SUPPLY AIR OFF RATIO (W)
(LPS) (LPS) ON WHEEL OFF WHEEL ON WHEEL OFF WHEEL COIL COIL MOTOR TEMP
PRECOOL DB / PRECOOL DB / CAPACITY WATER TEMP - TEMP - DB / WB TEMP - DB / WB REHEAT DB / WB REHEAT DB / WB (g water/kg dry DB / WB (°C) LENGTH HEIGHT WIDTH
TEMP - DB / TEMP - DB / TEMP - DB / TEMP - DB / CAPACITY WATER air)
WB (°C) WB (°C) SENSIBLE IN/OUT (°C) (°C) (°C) (°C) (°C)
WB (°C) WB(°C) WB(°C) WB (°C) TOTAL (kW) FLOW (lps)
(kW)
SPECIFIED 3890 400 - 3000 350 - 46.0/29.0 - 25.0/18.7 - - - - - 5.6/14.4 - - - - - - - -
FAHU-01 1
OFFERED 3890 400 11.0 3000 350 4.0 46.0/29.0 33.9/23.9 25.0/18.7 40.5/26.5 33.9/23.9 24.87/21.45 135.46 63.28 5.6/14.4 24.87/21.45 11.86/11.80 3.67 11.86/11.80 21.03/15.58 8.7 22.01/15.9 4087 2000 4100
SPECIFIED 4425 400 - 2180 350 - 46.0/29.0 - 25.0/18.7 - - - - - 5.6/14.4 - - - - -
FAHU-02 1
OFFERED 4425 400 11.0 2180 350 3.0 46.0/29.0 36.7/25.2 25.0/18.7 43.9/27.9 36.7/25.2 28.84/23.21 187.97 93.73 5.6/14.4 28.84/23.21 11.95/11.88 5.09 11.95/11.88 19.86/15.16 8.8 20.88/15.5 3937 2300 4150
FRESH AIR HANDLING UNIT SCHEDULE
HORSE SHOE HEAT PIPE HORSE SHOE HEAT PIPE

HEAT WHEEL COIL
PRE COOL RE HEAT
SUPPLY EXTRACT
MOTOR MOTOR COOLING
REFERENCE AIR QTY ESP AIR QTY ESP SUPPLY AIR SUPPLY AIR EXTRACT AIR EXTRACT AIR COOLING COOLING QTY
KW KW SUPPLY AIR ON SUPPLY AIR OFF COIL CHILLED AIR ON COIL AIR OFF COIL SUPPLY AIR ON SUPPLY AIR OFF
(LPS) (LPS) ON WHEEL OFF WHEEL ON WHEEL OFF WHEEL COIL COIL
PRECOOL DB / PRECOOL DB / CAPACITY WATER TEMP - TEMP - DB / TEMP - DB / REHEAT DB / REHEAT DB /
TEMP - DB / TEMP - DB / TEMP - DB / TEMP - DB / CAPACITY WATER
WB (°C) WB (°C) SENSIBLE IN/OUT (°C) WB (°C) WB (°C) WB (°C) WB (°C)
WB (°C) WB(°C) WB(°C) WB (°C) TOTAL (kW) FLOW (lps)
(kW)
SPECIFIED 2805 350 - 2550 325 - 46.0/29.0 30.5/21.0 25.0/18.7 40.5/26.6 30.5/21.0 23.8/19.0 78.80 - 5.6/14.4 23.8/19.0 14.2/13.7 2.15 14.2/13.7 20.7/16.1
FAHU-01 1
OFFERED 2805 350 7.5 2550 325 4.0 46.0/29.0 32.4/23.1 25.0/18.7 40.0/26.3 32.4/23.1 25.36/21.19 76.66 39.46 5.6/14.4 25.36/21.19 14.10/13.83 2.08 14.10/13.83 21.04/16.67
SPECIFIED 3740 400 - 3400 350 - 46.0/29.0 30.3/21.7 25.0/18.7 40.4/26.5 30.3/21.7 23.5/20.1 103.50 - 5.6/14.4 23.6/20.1 14.1/13.6 2.82 14.0/13.6 20.4/16.0
FAHU-02 1
OFFERED 3740 400 11.0 3400 350 5.5 46.0/29.0 32.4/23.1 25.0/18.7 40.1/26.4 32.4/23.1 26.2/21.4 103.74 55.31 5.6/14.4 26.2/21.4 14.3/14.0 2.81 14.3/14.0 20.4/16.0
SPECIFIED 3740 400 - 3400 350 - 46.0/29.0 30.3/21.7 25.0/18.7 40.4/26.5 30.3/21.7 23.5/20.1 103.50 - 5.6/14.4 23.8/20.1 14.2/13.9 2.82 14.0/13.6 20.4/16.0
FAHU-03 1
OFFERED 3740 400 11.0 2550 350 5.5 46.0/29.0 34.2/24.0 25.0/18.7 42.5/27.3 34.2/24.0 28.0/22.3 117.72 63.00 5.6/14.4 28.0/22.3 14.5/14.1 3.19 14.5/14.1 20.4/16.0
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DATE: 21-12-2023
Section 10
OPERATING INSTRUCTIONS AND PROCEDURES
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DATE: 21-12-2023
10. OPERATION
10.1 Pre-Commissioning and Start-Up
Perform a general visual inspection before startup and make sure that the below mentioned
points are taken care of,
o Equipment has received as ordered.
o Check for damage to the equipment interior & exterior.
o Ensure the terminal screws and wiring connections are properly secured.
o Equipment has been installed on flat and levelled surface with proper service
clearance. Refer Image: 4.1.A
o Ensure all shipping brackets and other packing materials are removed.
o Equipment interior to be free from any debris and dirt.
o Condensate drains are properly connected with appropriate U traps. Refer
Image: 4.3.A&B.
o All field piping chilled water or DX pipe connections are completed.
o Duct works are completed and connected to the system.
o All hoods are installed properly (wherever applicable).
o Filter gauges are set to zero (wherever applicable).
o Ensure clean filters are installed.
o Ensure the volume control dampers are open.
▪ Inspecting Fan Assembly
o Check and ensure the fan wheel is properly aligned, is tight on the shaft and
moves freely.
o When the equipment is removed from long storage, check the bearing for
grease and replace with fresh grease if necessary (wherever applicable).
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DATE: 21-12-2023
o Remove the transit brackets / bolts from the spring isolator.
▪ Inspecting Drives
o Verify that the drives are properly aligned and tight on the shaft. Improper
sheave alignment and belt tension are potential cause for excessive noise and
vibration, thereby shortens the life of belt and bearing.
o Check the belt tension. If not familiar with belt tensioning, then please refer the
document attached from page no. 26 to 28 regarding belt tension.
o Make sure that the motor mounting bolt and adjustable motor base bolt are
tight.
▪ Inspecting Isolators:
o Standard fan isolation consists of either rubber mounts or spring isolators

mounted under the fan motor assembly.
o Remove the check nuts / transit brackets / bolts from the isolators.
o Verify the fan is properly aligned with the AHU discharge or supply opening.
▪ Inspecting Heat Recovery Wheel
o With the power off, turn the wheel clockwise to verify that the wheel turns freely
through a 360° rotation.
o Before applying power to the drive motor, confirm that the wheel segments are
fully engaged in the wheel frame, and segment retainers are completely
fastened.
o Supply power to the HRW and confirm the wheel rotation is as per the
indication stickers on the wheel.
▪ Filter Inspection:
o Filters are clean in condition.

o Filters are installed properly based on the types and grades as per the general
arrangement drawings.
o Bag filters pleats should be installed vertically. Refer img: 5.1.5.A
NOTE: Soft bag filters should be installed after a minimum of 30 minutes of continuous running of
the unit to avoid clogging or damages to the non-redeemable type bag filters.
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DATE: 21-12-2023
10.2 Startup Procedure:

▪ Preliminary Steps:
o Clean thoroughly the equipment and all components of dust including debris.
o Remove all unwanted materials like loose parts, papers, tools, etc, from the
unit.
o Remove the transit brackets / bolts from the spring isolator under the fan motor
base frame.
o Ensure that the field duct should be designed and installed according to the
external static pressure as specified in the technical data sheet.
o Ensure that all filters are mounted as shown in the general arrangement
drawing.
▪ Duct Connection:
o It is important to provide intermediary flexible connector installed between the
equipment and field duct to prevent structure-borne sound transmission.
o Ensure that the discharge duct should be straight with the minimum length of
2.5 times of the fan dia. Avoid immediate bends, T Connections and duct
transitions on discharge connection duct. This will create high turbulence and
back pressure. Refer ASHRAE / AMCA standards for appropriate ducting
design.
▪ Electrical Connection:
o Ensure that the installed starter panel is compatible with the motor.
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DATE: 21-12-2023
o Check all motor winding insulation resistance value and winding resistance
value before starting up.
o Check the recommend connections before connecting the cable termination
(Refer motor nameplate).
o The cable should be capable of carrying the full load current of the motor
without producing over-heating or an undue voltage drop under starting
conditions.
o Terminal screws and fixing bolts should be tight and over tighten is not
recommended.
o Be sure that the electrical connection to the fan motor is made using flexible
cabling with appropriate cable gland installation to avoid load on motor
terminals and to have maintenance flexibility.
o Ensure that the power supply to the electric motor should be protected by fuses
and thermal overload protection.
o To prevent humidity from penetrating into the terminal board, make sure the
gasket is correctly installed and well-fixed to the cover.
▪ Earthing System:
o The equipment must be connected with a proper earthing / grounding system.
Complete equipment earthing shall be done at the ground terminals.
▪ Test Run:
o After having done the preparatory work, the equipment can be started for
the test run.
o Make sure that all doors and panels are properly closed.
o Ensure the availability of appropriate voltage at the starter panel incoming.
o Verify the safety interlocks are tested and connected to the starter panel.
o Control cabling loop and termination is verified.
o Make sure that the fan rotating direction as per the indication available on
the fan.
o The actual running current should not exceed the rated or the full load
current that mentioned on the motor name plate.
-
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DATE: 21-12-2023
Section 11
OPERATING MANUAL AND INSTRUCTIONS
Fresh Air Handling Unit
Installation, Operation &

Maintenance Manual
-0-
INDEX Page #
1.0 INTRODUCTION 2
1.1 Typical Name Plate Details 2

1.2 Model Nomenclature 2
2.0 SAFETY INSTRUCTION 3
2.1 Safety Symbols 3

2.2 Information Stickers 6
2.3 General Indications
3.0 RIGGING AND HANDLING 8
3.1 Offloading 8
3.2 Storage at Site 10
3.3 Leading and Positioning 10
4.0 INSTALLATION 11
4.1 Foundation Preparation 11

4.2 Section Joining 13
4.3 Condensate Drain Line 15
4.4 Chilled Water Piping – Coil Connection 16
4.5 Electrical Connections 16
5.0 OPERATION 19
5.1 Pre-Commissioning and Start-Up 19

5.2 Pre-Commissioning and Start-Up Check List 23
6.0 MAINTENANCE 25
6.1 Component Maintenance 24
7.0 TROUBLE SHOOTING 35
8.0 WARRANTY 37
9.0 SPARE PART LIST 38
-1-
1.0 Introduction
This manual is a guide for the installation, operation and maintenance of air handling
units / fresh air handling units with and without heat recovery.
Proper assembly, installation, operation and maintenance are essential to get the
optimum performance of the equipment. The equipment services shall be carried out
by a qualified technician as instructed in this manual but not necessarily limiting to
the same.
1.1 Typical Name Plate Details

Equipment contains various components,
designed for required operating conditions.
Standard name plate indicates parameters such
as model, serial no., unit tag ref., air flowrate,
motor voltage and rating etc. Refer to the sample
name plate shown in image 1.1
Img: 1.1
1.2 Model Nomenclature
T AH 060 TFM
Unit Type
TROSTEN TFM : Floor Mounted
TCS: Ceiling Suspended
AH: Eurovent Certified Air Handler
Unit Size
060: Standard Unit, Air Flow=60 x100 cfm
1650/1250: Customized Unit
-2-
2.0 Safety Instruction
2.1 Safety Symbols
The readers of this manual are alerted to areas of potential hazard with the following
symbols:
DANGER - Indicates the possibility of suffering a harm or injury.
CAUTION – Care to be taken to avoid danger or damage of the equipment.
WARNING – Cautionary advice which indicates a potentially hazardous

situation that could result in serious personnel injury or fatality or damage
of equipment.
NOTE - The intent to clarify or highlight additional required information.
2.2 Information Stickers

The equipment is affixed with appropriate component symbols for the ease of
identification. The symbols and its particulars are given below for reference.
Fan Top
Panel & Bag Filter
Horizontal Right
Fan Top
Energy Recovery
Horizontal Left
-3-
Fan Up-blast Left Mixing Box
Fan Up-blast
Inlet
Right
Volume Control
Cooling Coil
Damper
Heating Coil Water Inlet
Electric Heater Water Outlet
Panel Filter Power
Bag Filter Earthing
-4-
Heat Pipe Humidifier
Energy Recovery
UV- Lamp
– (Cross Flow)
EC Plug Fans
EC Plug Fans Left
Right
Plug Fans Left Plug Fans Right
AC motor plug fans have to be operated at specified frequency mentioned

on the unit name plate and should not be operated below 30 Hz frequency.
Non adherence of above frequency operation shall lead to failure of
equipment.
EC motor plug fans have to be operated at specified control voltage

mentioned on the name plate / general arrangement drawing. Non
adherence of the above control voltage operation shall lead to failure of
equipment.
-5-
2.3 General Indications
2.3.1 Risk of sheet metal: While working on the equipment, there is a substantial
risk of getting physical injuries like cut or bruise due to the risk of sheet metal corner
and edges of panels, so use (PPE) personal protective equipment: always wear long
protective clothing, gloves and safety shoes, etc.
2.3.2 Lighting and Ventilation: Provide adequate lighting in and out of equipment
to carry out the maintenance activity. Enough ventilation should be available at the
place of work.
2.3.3 Hazards involved while working with equipment: Exposure to rotating

parts / hot heat exchanger / electrical parts: Utmost care need to be taken
during maintenance activity.
Injury due to moving parts (Belt driven or direct driven fan impellers,
Heat recovery wheel, etc)
Burns due to hot heat exchangers or steam humidifier pipes.
Electrocution due to electric motors, frequency converters, electric

heaters, control panels, etc.
-6-
Please make sure that the below mentioned points are considered before working on
the unit:
 All and any other electrical component power driven parts such as electric motors,
valves, motors & electric heater are disconnected from the main power source.
 Wait until all moving parts, especially fan wheel, motor and heat wheel have come
to a standstill. Wait for at least 2 minutes after switching off, before opening the
doors.
 Check for the hot media such as steam supply to the unit is isolated and all the
heat exchanger are cooled to ambient temperature.
 LOTO ( Lock Out Tag Out ) is recommended to be followed towards safety
2.3.4 AHU Startup: Before starting the equipment, ensure the below points are
checked:
 Nobody is inside the AHU.
 Ensure all protective devices are in order (Optional safety devices such as door
guard is mounted) and doors are locked properly.
 No tools or spares or any other foreign materials are left inside the unit.
Risk of burns and scalds due to hot surfaces: Piping filled with high
temperature media must be isolated to avoid damages, burns and scalds
Preventing the risk of explosion and fire spread: To prevent the fire
from spreading through ducts, the fire dampers shall be installed at
appropriate locations as per local regulations.
2.3.5 Preventing the risk of exceeding the maximum operating pressures:

Never exceed the maximum operating pressures (even not for testing purpose).
Damage may limit the lifetime of the system.
Prevention of risks due to contact with refrigerant: Physical contact

with refrigerant must be strictly avoided as it can cause severe frostbite
and damage the retina.
-7-
Prevent the risk of suffocation: In case of refrigerant leaks, leave the
affected room immediately. Enter only with breathing protection or with
adequate ventilation.
2.3.6. Risk assessment: Identify all the potential hazards involved in the due
course of the work, record them with the control measure, discuss it with team prior
to start of the job execution.
3.0 Rigging and handling

The unit might have been delivered as complete single section or in multiple sections
to assemble at site as per the site condition. All units are securely fixed on wooden
skid to facilitate easy handling without any damage to the unit.
The Forklift truck or Crane should be provided at site by others.

TROSTEN is not responsible for the unloading or shifting the unit.
Never assemble or bolt sections or sub-assemblies together before
the units are positioned in their respect ive locations.
3.1 Offloading
Verify that the labelled consignment matches with the packing list or delivery note.
Inspect the exterior packaging and store the equipment on the pallet itself with
covering, until you are ready to move it to its final location.
Ensure that the equipment loading, unloading and rigging is carried out by a reputed
and trained skilled team.
Offloading the equipment or sections using Forklift truck is a convenient and safe
method at site. The forks should be extended full length and width to maximum for
lifting. Appropriate fork extensions should be used if the fork reach is not covering
the entire unit.
-8-
Img: 3.1.A Img: 3.1.B Img: 3.1.C
Alternatively, mobile or tower crane can also be used for lifting the equipment or
sections. Adequate measures should be taken while lifting by crane to prevent the
unit from damages. The unit is supplied with a base frame made from GI or fabricated
steel which shall have rig holes at all the four corners for lifting purpose. “D” shackles
of suitable size should be inserted through these holes for lifting using web slings.
Appropriate spacers to be used as shown in the image 3.1.C to avoid damage of

equipment
Contact TROSTEN for the gross weight of the equipment or section

and notify to the operator/rigger. Do not use the coil header pipes,
door locks or any other part of the equipment for rigging purpose.
Check the unit packing condition before unloading the equipment. If found any
damage to packing, it is necessary to inspect the equipment for damage and
report to TROSTEN. Unload the equipment or section on to a leveled, hard
surface in the upright position. Check the availability of the materials as per
the packing list.
Any damage to the equipment or left out materials should be reported

to TROSTEN within 2 days of receipt. Such transit damages, should be
notified to TROSTEN with proper evidence of photograph within 7 days
from the date of arrival of equipment to site. No claims shall be
entertained beyond 7 days of material arrival to site .
Damages occurred while handling of equipment / sections at site during

unloading, hoisting, rigging, shifting shall not be covered under warranty.
Do not tilt or drop the equipment as it would result in permanent

damage to the unit structure and internal components.
-9-
3.2 Storage at Site
The equipment or sections are generally covered with polythene shrink wrap material
while delivering to site. In case of delay in installation the additional appropriate
covering protection need to be done to protect from damage.
The equipment or sections should be stored in clean and dry area, in case the site is
not ready for installation. The storage space should be hard enough to hold the unit
weight and surface to be levelled to avoid damage to the equipment or its
components.
Ensure dust-free, clean and dry conditions must be ensured

during storage (If stored in an open space, the unit must
be covered by water-resistant covering). Refer image Figure 1 change with
3.2.A. Prior to installation, equipment shall be cleaned both better mage
internally and externally.
Store all the filters and accessories including all loose items
in a safe place with packed condition, to avoid damage Img: 3.3.A
/missing. All opening shall be covered to prevent foreign
Images: 3.2.A
materials entering into the unit.
Leaving the equipment uncovered and exposed to the elements will cause
damage and may result in void of factory warranty.
3.3 Leading and Positioning
When moving the equipment or sections into the designated final position,
consideration should be given to engage a plant movement specialist to
avoid the risk of damage. The preferred method of equipment movement is
by hand pallet truck or forklift truck. Mechanical skates, rollers, pinch bars
and jacks may also be utilized as necessary, but due care should always be
taken to avoid damage to the unit sections and finishes.
The equipment or sections should be strictly kept upright on its base

during positioning. Severe damage will occur if it is turned /tilted in
any other angle due to any site restriction.
- 10 -
Img: 3.3.A Img: 3.3.B
Images: 3.3.A+B Unit transportation by forklift truck or hand pallet truck
4.0 Installation
4.1 Foundation Preparation
The unit location should be decided to consider that sufficient space is left around the
unit for carrying out the regular maintenance activities, space should be available to
remove filters, fans, motors, coil, energy recovery wheel, heaters, etc. Refer to image
4.1.A for minimum clearance dimensions.
Img: 4.1.A Minimum Service Clearances
- 11 -
The equipment should be installed
Img: 4.1.B
in level on concrete pedestals or
plinths. The pedestals should be
designed and constructed
considering the unit operating
weight. The specific load bearing
capacity of the concrete floor slab
on which the unit is to be installed.
The height of the concrete support
should be decided considering the
available head room below the
slab soffit, duct connections and condensate drain U trap height. A height of 300mm
from the finished floor level is recommended for effective U trap and better
maintenance. Refer to image 4.1.B.
The surfaces of the concrete supports are to be leveled accurately and finished
smoothly. All the edges may be chamfered for further safety. Water proofing should
be done in case of roof top installations before installing the units. Pedestals should
be adequately extended on both width and height of the equipment so that the
vibration isolators can be positioned comfortably.
A minimum of 25mm thick serrated rubber pads are recommended to be inserted

between the unit base and concrete support to avoid direct contact of metal base and
concrete surface. Also metal shims may be used along with rubber pads for leveling
purpose to ensure the unit’s upright position. Rubber pads should be positioned on
all corners of every section and further should also be positioned intermittently
wherever span length an any side is exceeding 1500 mm. Otherwise, rubber pads
shall be provided for every 1500 mm span length / an adequate vibration isolation.
For ceiling suspended installations, the

customer / contractor should provide common
base frame beneath the equipment so that the
equipment is levelled properly. Refer image
4.1.C. The location and type of vibration
isolators should be installed in consultation with
the structural engineer of the specific project.
The cooling coil of the Direct Expansion (DX)

type AHU is pressurized with Dry air or Nitrogen
gas. The holding pressure will be approximately
100psi. The holding pressure should be released
before carrying out the pipe connection. Img: 4.1.C
- 12 -
4.2 Section Joining
After assembly is completed, all components must be inspected and cleaned if
necessary.
4.2.1 Section Joining Materials
Sl. Component
Picture Area of Usage Representation
No. Name
GI powder
Used to joint
coated L type
1 two sections
internal section
internally.
jointer
GI powder
coated internal Used to joint
2 plate type two sections
section jointer internally.
plate
GI powder Used to joint

coated two different
3
external sections
section jointer externally.
Used in internal
L type section
M8 Nut, bolt jointer
4 and washer
set. SPECS
Used in L type
Hex head self- external section
5 drilling screws jointers & plate
Specs type internal
section jointers.
- 13 -
Used in between
self-adhesive
6 2 sections while
gasket section jointing.
4.2.2 Sealing Materials

S. Component
Picture Area of Usage Unit
No. Name
All gaps and
joints inside
and outside
1 Silicon sealant unit (Other
than access
panels and
doors)
Used for
Self-adhesive
2 panels &
gaskets
doors.
4.2.3 Section to section Joints
Ensure that the equipment or equipment sections are positioned in the sequence as
mentioned in the drawing. Affix joining gasket on the periphery area of the unit
sections to be joined. The sections to be joined should be moved very close to each
other and the corner brackets to be fixed internally. Intermediate brackets also to be
provided for every span length of 1500 mm. The brackets to be bolted after the
section touch each other.
Incorrect installation will

lead to air leakage and will
create unacceptable noise.
Apply sealing material at
the joint location as shown
in the image 4.2.3.A
Img: 4.2.3.A Section Joining Gasket
- 14 -
After sections are properly joined, thoroughly clean the internal area using vaccum
cleaner. Then apply sealant into the grooves to form a smooth surface.
Img: 4.2.3B Internal Section Joint
4.3 Condensate Drain Line
Drain trays of both cooling coil and humidifier are fitted with male threaded pipe
nipples. The pipe work for the condensate drain should be connected to the unit with
a properly sized U trap. Refer the image 4.3.A for recommended U trap design
according to the unit size/capacity. Incorrectly sized trap will result in flooding within
the unit and consequent flooding of the immediate area. Pipe size used should be a
minimum of the same size as the drain pan connection. Ensure that pipe work is done
with sufficient slope towards the drain collection point and with an open-end
discharge. A minimum slope of 10mm per meter of pipe length is advised to ease the
condensate flow.
The methods of U trap sizing for both Draw-through and blow through units are
shown below:
U-Trap – Draw Through (Fig: 4.3.A)

On each of the condensate drain pan, a free-
flow syphon must be fixed.
The effective syphon height H must be the

maximum internal static pressure in the unit in
mmwg + 15mm (atleast).
Example:
Total pressure=1196Pa (see selection sheet)
1mmwg=9.81Pa
H1 & H2 =1196/9.81 + 15 = 137mm
Img: 4.3.A
- 15 -
U-Trap – Blow Through (Fig: 4.3.B)
The effective syphon hight H must be the fan
outlet pressure in the unit in mmwg + 15mm
(atleast).
Example:
Total pressure=1226Pa (see selection sheet)
1mmwg=9.81Pa
H=1226/9.81 + 15 = 140mm
Img: 4.3.B
4.4 Chilled Water Piping – Coil Connection
As per the selections

each coil will have its
own different connection
sizes (see selection
sheet). As per the
connection sizes,
suitable pipe fittings
should be used. Please
follow the images
4.4.A+B for proper
chilled water piping
Img: 4.4.A Img: 4.4.B
without damaging the
coil header.
4.5 Electrical Connections
Electrical components should be connected through appropriate starter panel, cable
size, cable gland, terminal fasteners and recommended operating voltage, it should
be comply with respective local electricity regulating authorities’ recommendations.
And also ensure that it complies with motor manufacturer recommendations as per
name plate of the motor.
The starter panel should be designed with handling recommended operating voltage,
Overload protection and Sequence of termination (Star Delta/DOL) as per name
plate. The control panel for DX-FAHU/AHU and customized equipment, we can do on
request. Contact our sales representative to get the detailed information.
- 16 -
4.5.1 Star Connection Diagram
A star connection should be as follows.
 U1, V1, W1 shall be connected to L1, L2 & L3 power cable termination.

 W2, U2, V2 terminals to each other shall be looped. Refer Image 4.5.1.A
4.5.2 Delta Connection Diagram
A Delta connection should be as follows. Refer Image 4.5.1.A
 U1, W2 shall be looped and shall be connected to L1.

 V1, U2 shall be looped and shall be connected to L2.
 W1, V2 shall be looped and shall be connected to L3.
Img: 4.5.1.A
Img: 4.5.2.A
4.5.3 Star Delta Connection Diagram
Star-delta starting allows a peak current reduction, ensuring however that the peak
torque obtained is bigger than the resistant torque. Motors whose rated voltage with
- 17 -
delta connection corresponds to the main voltage can be started with the star-delta
method. In the case of three phase motors ensure that the rotation of the motor
corresponds with the direction shown by the arrow on the fan frame. Ref Img: 4.5.3.A
Img: 4.5.3.A
4.5.4 EC Fan Power Wiring Diagram
EC Fans comprise of an impeller, EC motor and inverter. Since the EC fans are built
in with inverter (VSD), separate VFD at field is not required and it should not be
connected through VFD.
Fans are to be provided with individual line protection and control wiring. Read the
operating instructions of the corresponding fan with regard to selection of the line
protection fuses. Ref Img: 4.5.4.A
Img: 4.5.4.A
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5.0 OPERATION
5.1 Pre-Commissioning and Start-Up
Before start up, check and ensure that the equipment is completely
assembled and installed properly. All the access doors should be
closed whenever the equipment is in operation
Equipment is designed to operate as per the duty conditions given in

the selection details. If the equipment installation or the duct work is
incomplete, the fan and motor will operate beyond its capacity range
and severe damage may occur due to overloading.
Perform a general visual inspection before startup and make sure that the
below mentioned points are taken care of,
 Equipment has received as ordered.

 Check for damage to the equipment interior & exterior.
 Ensure the terminal screws and wiring connections are properly secured.
 Equipment has been installed on flat and levelled surface with proper
service clearance. Refer Image: 4.1.A
 Ensure all shipping brackets and other packing materials are removed.
 Equipment interior to be free from any debris and dirt .
 Condensate drains are properly connected with appropriate U traps. Refer
Image: 4.3.A&B.
 All field piping chilled water or DX pipe connections are completed.
 Duct works are completed and connected to the system.
 All hoods are installed properly (wherever applica ble).
 Filter gauges are set to zero (wherever applicable).
 Ensure clean filters are installed.
 Ensure the volume control dampers are open.
5.1.1 Inspecting Fan Assembly
 Check and ensure the fan wheel is properly aligned, is tight on the shaft
and moves freely.
 When the equipment is removed from long storage, check the bearing for
grease and replace with fresh grease if necessary (wherever applicable).
 Remove the transit brackets / bolts from the spring isolator.
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5.1.2 Inspecting Drives
 Verify that the drives are properly aligned and tight on the shaft. Improper
sheave alignment and belt tension are potential cause for excessive noise
and vibration, thereby shortens the life of belt and bearing.
 Check the belt tension. If not familiar with belt tensioning, then please
refer the document attached from page no. 26 to 28 regarding belt tension.
 Make sure that the motor mounting bolt and adjustable motor base bolt are
tight.
5.1.3 Inspecting Isolators
 Standard fan isolation consists of either rubber mounts or spring isolators

mounted under the fan motor assembly.
 Remove the check nuts / transit brackets / bolts from the isolators.
 Verify the fan is properly aligned with the AHU discharge or supply opening.
5.1.4 Inspecting Heat Recovery Wheel
 With the power off, turn the wheel clockwise to verify that the wheel turns
freely through a 360° rotation.
 Before applying power to the drive motor, confirm that the wheel segments
are fully engaged in the wheel frame, and segment retainers are completely
fastened.
 Supply power to the HRW and confirm the wheel rotation is as per the
indication stickers on the wheel.
5.1.5 Filter Inspection:
 Filters are clean in condition.

 Filters are installed properly based on the types and grades as per the
general arrangement drawings.
 Bag filters pleats should be installed vertically. Refer img: 5.1.5.A
NOTE: Soft bag filters should be installed after a minimum of 30 minutes of

continuous running of the unit to avoid clogging or damages to the non -
redeemable type bag filters.
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Img: 5.1.5.A
5.1.6 Startup Procedure – Preliminary Steps:
 Clean thoroughly the equipment and all components of dust including

debris.
 Remove all unwanted materials like loose parts, papers, tools, etc, from
the unit.
 Remove the transit brackets / bolts from the spring isolator under the fan
motor base frame.
 Ensure that the field duct should be designed and installed according to the
external static pressure as specified in the technical data sheet.
 Ensure that all filters are mounted as shown in the general arrangement
drawing.
5.1.7 Duct Connection:
It is important to provide intermediary flexible connector installed between the

equipment and field duct to prevent structure-borne sound transmission.
Ensure that the discharge duct should be straight with the minimum length of 2.5
times of the fan dia. Avoid immediate bends, T Connections and duct transitions on
discharge connection duct. This will create high turbulence and back pressure. Refer
ASHRAE / AMCA standards for appropriate ducting design.
5.1.8 Electrical Connection:
Ensure that the installed starter panel is compatible with the motor.
Check all motor winding insulation resistance value and winding resistance value
before starting up.
Check the recommend connections before connecting the cable termination (Refer
motor nameplate).
The cable should be capable of carrying the full load current of the motor without
producing over-heating or an undue voltage drop under starting conditions.
- 21 -
Terminal screws and fixing bolts should be tight and over tighten is not
recommended.
Be sure that the electrical connection to the fan motor is made using flexible cabling
with appropriate cable gland installation to avoid load on motor terminals and to have
maintenance flexibility.
Ensure that the power supply to the electric motor should be protected by fuses and
thermal overload protection.
To prevent humidity from penetrating into the terminal board, make sure the gasket
is correctly installed and well-fixed to the cover.
5.1.9 Earthing System:
The equipment must be connected with a proper earthing / grounding system.

Complete equipment earthing shall be done at the ground terminals.
5.1.10 Test Run: After having done the preparatory work, the equipment can be
started for the test run.
Make sure that all doors and panels are properly closed.
Ensure the availability of appropriate voltage at the starter panel incoming.
Verify the safety interlocks are tested and connected to the starter panel.
Control cabling loop and termination is verified.
Make sure that the fan rotating direction as per the indication available on the fan.
The actual running current should not exceed the rated or the full load current
that mentioned on the motor name plate.
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5.2 Pre- Commissioning & Startup Checklist for FAHU / AHU
PRE-COMMISSIONING CHECK LIST

Report number: Date:
Customer's name: Job order No:
Project:
Address: Contact Detail:
Type of Equipment and Model number location detail /
TAG number
1 Unit Installation Remarks
Sufficient service clearance available around the unit as per the
1.1
recommendation in installation manual
All the panels are fixed and access doors are openable with service
1.2
clearance
Rubber pads are installed on beneath of the base at all sides and
1.3
corners of the unit
Condensate drain is connected with floor train through U trap and it is
properly sized in accordance with the type of unit and operating
1.4
pressure (check also by pouring water in to the drain pan for free
flow)
1.5 Temporary commissioning Filters are in place and secured properly
1.6 Unit interior cleaned with wet cloth and free from debris/tools.
2 Fans
2.1 Transit locks are removed from the fan base
Fan casing is free from foreign objects (like gloves, helmets, water
2.2
bottles, etc.
2.3 Fan impeller and pulleys are secured rigidly
Fan and motor pulleys are in proper alignment and motor is adjusted
2.4
for proper belt tension
Fan impeller & motor rotating freely without having any contact with
2.5
casing
3 Heat Recovery Wheel
3.1 Check for free rotation and direction of the Wheel
3.2 Check the unusual noise / vibration of Wheel
3.3 Check the belt tension and alignment of Wheel
3.4 Cleanness of the Heat Recovery Wheel
4 Cooling Coil
4.1 Chilled water in/out connections done properly
4.2 Chilled water piping pressure tested
Air vents and drain plugs are to be installed on water coils with shutoff
4.3
valves as specified
4.4 Any damage to coil fins has been repaired
5 Duct system
5.1 Duct work is completed and connected to the unit as per GA drawing.
5.2 All the control dampers are operational
5.3 All fire dampers and MSFDs are open and working.
5.4 Serving area is free from construction dust
6 ACCU-Air cooled condensing unit
- 23 -
6.1 Field copper piping is done as per recommended size.
Field coper piping is tested with recommended pressure and
6.2
vacuumed for 500 micron
6.3 Any damage to coil fins has been repaired
Oil trap is provided every 4 to 5 meter on vertical suction line (where
6.4 the compressor is located above the evaporator) and on vertical
discharge line (where the compressor is located below the Condenser).
Power supply to be turn on to crankcase heater 12 hrs. before
6.5
commissioning
6.6 Check filter drier is installed and its direction
Check expansion valve installation and its position. It has to be as per
6.7
the manufacturer recommendation.
Check whether field piping is connected to the respective circuit as per
6.8
information on the labels.
Check the control wiring and Its size. The size must be minimum of
6.9
1.5 Sq mm- CU
7 Electrical
Power and control wiring are done in accordance with manufacturer’s
7.1
instruction
All cables terminations are tight and free from loose gripping, Proper
7.2
sized cable with gland is provided.
Motor terminals are checked for loose contact and DOL or star delta
7.3 sequence as per the Motor nameplate.
Disconnect switch is located nearby the unit to operate in case of
7.4
emergency.
7.5 Power available to electric heater and Humidifier
Proper control panel is provided that has required logics of operation
7.6 and safety controls as specified.
8 Controls
8.1 Control valves/actuators properly installed and operation checked.
8.2 Dampers/actuators properly installed and operation checked.
8.3 Differential pressure switch is installed and working to be verified..
Verify proper location, installation and calibration of duct static
8.4
pressure sensor
8.5 Motor controller /starter safety controls operation checked
8.6 Temperature control system operational verified.
9 Start Up Test Run
9.1 Motor winding resistance measured.
9.2 Controls cabling loop and terminations are checked
9.3 Safety interlocks are tested
9.4 Proper rotation of the motor is verified
Comments:
Inspected by :
Name:
Signature:
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DATE: 21-12-2023
PLEASE REFER THE ATTACHED MANUAL & INSTRUCTIONS

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Section 12
MAINTENANCE PROCEDURE
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12. MAINTENANCE
12.1 Component Maintenance
▪ Filter Section
o The contamination level of the filter can be monitored by the differential
pressure drop. Reaching the pressure difference indicated in the technical
data sheet or in filter name plate (Hygienic unit), cleaning or replacement is
required.
▪ Inspection & Maintenance Procedure

o Ensure the equipment power supply is disconnected before opening the
doors for inspection.
o Inspect the filters visually. If the filters found dusty during inspection,
remove the filters and clean or replace if required.
o Place the filters in reverse position and wash the filters with pressurized
water (for washable filters only) and dry it completely before installation.
o For non-washable filters, use compressed air for cleaning.
o Clean the air handling unit, filter housing and plenum chamber.
o Filter inspection / cleaning shall be carried out as per the PPM schedule
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▪ Replacement of Filters:
o When replacing pocket filters, check gaskets and clamping for damage,
correct fit and functionality; replace it if necessary. Fit clip-on gasket to
the mounting frame (Hollow compartment facing inwards; start in the
middle of one side, not in corner; form corners completely).
o Hold pocket filters at the front frame with the pockets vertical position
(For full size filters), then push it through the mounting frame. Rigid bag
filter type pocket depth is 292mm includes sizes 1/2 and 5/6 may also be
mounted with pockets in horizontal position of necessary.
o First, fit the bottom edge of front frame against the gasket then push in
top edge.
o Careful! Take special care to ensure that filter pockets do not get caught
between the front frame and the mounting frame (For soft bag filters
only). Because then, these pockets would not be able to open completely
in the air flow.
o Lock the springs in the inner hooks.
o Clean air side installation is recommended for Hygienic units.
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▪ Heat Exchangers (Cooling & Heating coils):
▪ Heat Exchanger cleaning:

o Coil shall be cleaned with water jet and using with recommended cleaning
agents. Please refer maintenance chart for complete cleaning intervals. Use
fin comb to correct improper or damaged fins.
o For periodic cleaning and maintenance, it is not mandatory to

completely dismantle the coils from the unit. Both the coils can be
accessed from downstream and upstream, so both the coils can be
cleaned when it is fixed inside the unit itself using water jet and
recommended cleaning agents. Please refer the maintenance chart for
periodic cleaning intervals.
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▪ Droplet Eliminators
o Droplet eliminators are one of the most import component which
protects unit from moisture carry over. This should be checked and
cleaned periodically as per the maintenance chart.
▪ Cleaning: Droplet eliminators can easily be sided out from its section using
the dedicated removable type panel. Then it can be completely cleaned using
water jet with recommended cleaning agents.
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▪ Heat Recovery Wheel
o The purge sector is designed at very high velocity and if adjusted

properly, it provides constant back flushing. Being a cross airflow
design, self-cleaning is continuous process. If pre-filters are cleaned
periodically, wheel cleaning is not required. In case some dust or
particulate matter occurs at the media surface, it can be vacuumed or
blown using compressed air. Where more thorough cleaning is required,
low pressure steam or hot water
can be used for cleaning.
▪ Wheel Bearings:
o The bearings are greased prior to shipment of the unit from supplier.
However, re-lubrication just prior to startup is recommended.
Lubrication cycle for normal duty 24 hours per day operation (-40º C to
+40º F) is once every 6 months. Higher temperature applications will
require lubrication cycle of every 3 months
▪ Belt:
o The rotor is driven by motor via a drive belt around the rotor periphery.
Tension of the drive belt must be checked after the first 100 operating
hours.
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DATE: 21-12-2023
o Pull belt tight around sheaves to check hand tight length, tension can be
increased by shortening the belt, which is joined by means of small
fishplates.
▪ Drive Assembly:
o Gear motors using oil-bath lubricated gearboxes. The gear motors are
supplied with life lubricated (Synthetic Oil) is capable of operating at an
ambient temperature range of 0° to +50 °C. The lubricated gearboxes
do not require any periodic oil changes.
▪ Media Cleaning:
o The honeycomb/media is designed for a laminar airflow. It resists
plugging and accumulation of dust particles. It can be cleaned using
vacuum cleaner or compressed air if required.
▪ Wheel Maintenance Schedule Chart:

o Regular heat recovery wheel maintenance chart for different wheel
casing constructions.
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DATE: 21-12-2023
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DATE: 21-12-2023
▪ Fan Maintenance Check list:

o In order to assure a trouble-free operation and for safety reasons, we
recommend to check the fans’ appearance, noise and function within
regular intervals by Trained persons.
Regular or periodic checking of the fan will assure trouble free

operation and safety:
o Check on dust deposit and corrosion.
o Check impeller whether damage or unbalancing exists
o Check bearings for noise
o Re-lubricate bearing
o Check the tightness of base / foundation fasteners.
o Check flexible connecters condition and tightness
o Check vibration isolator, guards & safety devices functionality.
o Check whole fan on correct and safe operation.
▪ Drives:
o Pulleys: Before assembling the drive, check the pulley grooves are free
from scores or sharp edges, and all dimensions are as per the design.
Drive installation is straightforward with taper lock.
o Pulley Alignment: Correct pulley alignment is very important to avoid
belt flank wear. The below images show some of the common alignment
faults.
o Pulley misalignment should not exceed 1/2° angular and 10mm / meter
drive center distance, axial. We recommend to use laser alignment tool
to carry out the pulleys alignment.
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DATE: 21-12-2023
o Belt: When the pulleys have been correctly positioned on the shafts, the belt can be
installed to complete the drive. The drive center distance should be reduced to the
install of the belts, it distance can be increase to meet the belt tension. Recommended
to use belt tensioner to measure the deflection of belts.
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DATE: 21-12-2023
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Section 13
RECOMMENDED SPARE PARTS
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RECOMMENDED SPARE PARTS

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DATE: 21-12-2023
Local Supplier/Manufacturer Details
Supplier Name: Trosten Industries Company LLC

Contact Name: Mr. Mohammed Nemer
Address Line 1: P.O Box: 32072, Abu Dhabi
Address Line 2: United Arab Emirates
LOCAL SUPPLIER Telephone: +971 2 553 82 26
Fax: +971 2 553 82 29
Email: Edwan@trosten-industries.com
info@trosten-industries.com
Webpage: www.trosten-industries.com
MANUFACTURER
Manufacturer Name: Trosten Industries Company LLC
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DATE: 21-12-2023
Section 14
DISPOSAL INSTRUCTION
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AS PER LOCAL AUTHORITY RULE & REGULATIONS

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Section 15
TESTING AND COMMISSIONING
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Will be included in the Final Version

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Section 16
MODIFICATION
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NOT REQUIRED – SECTIONS INTENTIONALLY LEFT BLANK

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Section 17
AS-BUILT DRAWINGS
Transmittal
Sl. No Drawing Description Drawing Reference
Reference
1 EAST WING- H3 GROUND FLOOR HVAC LAYOUT SHEET 1 OF 3 P1122-3200-EW-HV-AB-3467 ABD-1053
2 EAST WING- H3 GROUND FLOOR HVAC LAYOUT SHEET 2 OF 3 P1122-3200-EW-HV-AB-3468 ABD-1053
3 EAST WING- H3 FIRST FLOOR HVAC LAYOUT SHEET 1 OF 3 P1122-3200-EW-HV-AB-3470 ABD-1054
4 EAST WING- H3 FIRST FLOOR HVAC LAYOUT SHEET 2 OF 3 P1122-3200-EW-HV-AB-3471 ABD-1054
5 EAST WING- H3 SECOND FLOOR HVAC LAYOUT SHEET 1 OF 3 P1122-3200-EW-HV-AB-3473 ABD-1055
6 EAST WING- H3 SECOND FLOOR HVAC LAYOUT SHEET 2 OF 3 P1122-3200-EW-HV-AB-3474 ABD-1055
7 EAST WING- H3 THIRD FLOOR HVAC LAYOUT SHEET 1 OF 3 P1122-3200-EW-HV-AB-3476 ABD-1056
8 EAST WING- H3 THIRD FLOOR HVAC LAYOUT SHEET 2 OF 3 P1122-3200-EW-HV-AB-3477 ABD-1056
9 EAST WING- H3 ROOF FLOOR HVAC LAYOUT SHEET 1 OF 3 P1122-3200-EW-HV-AB-3479 ABD-1061
10 EAST WING- H3 ROOF FLOOR HVAC LAYOUT SHEET 2 OF 3 P1122-3200-EW-HV-AB-3480 ABD-1061
11 EAST WING- H3 VENTILATION SCHEMATIC DIAGRAM SHEET 1 OF 2 LAYOUT P1122-3200-EW-HV-AB-3731 ABD-1052
12 EAST WING- H3 VENTILATION SCHEMATIC DIAGRAM SHEET 2 OF 2 LAYOUT P1122-3200-EW-HV-AB-3732 ABD-1052
13 EAST WING- H3 CHILLED WATER SCHEMATIC DIAGRAM LAYOUT (SHEET 2 OF 2) P1122-3200-EW-HV-AB-3484A ABD-1051
14 EAST WING - H3 BASEMENT FLOOR PLAN CHILLED WATER NETWORK LAYOUT SHEET 2 OF 3 P1122-3200-EW-HV-AB-3484C ABD-1051
15 EAST WING - H3 BASEMENT FLOOR PLAN CHILLED WATER NETWORK LAYOUT SHEET 3 OF 3 P1122-3200-EW-HV-AB-3484D ABD-1051
16 EAST WING - H4 GROUND FLOOR HVAC LAYOUT P1122-3200-EW-HV-AB-3469 ABD-2321

17 EAST WING - H4 & H3 HVAC TYPICAL DETAILS LAYOUT P1122-3200-EW-HV-AB-3469A ABD-2321
18 EAST WING - H4 FIRST FLOOR HVAC LAYOUT P1122-3200-EW-HV-AB-3472 ABD-2322
19 EAST WING - H4 SECOND FLOOR HVAC LAYOUT P1122-3200-EW-HV-AB-3475 ABD-2324
20 EAST WING - H4 THIRD FLOOR HVAC LAYOUT P1122-3200-EW-HV-AB-3478 ABD-2323
21 EAST WING - H4 ROOF FLOOR HVAC LAYOUT P1122-3200-EW-HV-AB-3481 ABD-1999
22 EAST WING - H4 VENTILATION SCHEMATIC DIAGRAM SHEET 1 OF 2 LAYOUT P1122-3200-EW-HV-AB-3483 ABD-2007
23 EAST WING - H4 CHILLED WATER SCHEMATIC DIAGRAM SHEET 1 OF 2 P1122-3200-EW-HV-AB-3484 ABD-2061

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Section 18
MANUFACTURER AND SUPPLIER LITERATURE
Company Profile
Trosten Industries Company LLC., specializes in manufacturing of centralized air
conditioning and kitchen ventilation equipment, with a fully-fledged, state-of-
the-art manufacturing facility of 200,000 sq.ft located in Dubai Investments
Park.
At Trosten, it's all about providing quality HVAC solutions for residential,
industrial and specialized applications. With our strength in providing the right
HVAC engineering solution, we offer factual benefits to our customers by saving
energy, ecological returns and application of products.
Modular construction of our product range offers complete flexibility in

accommodating different sizes and functions, all built-in features in our
computer aided selection software conforming to the customer's requirement.
Towards assurance to a quality management system, Trosten had acquired ISO

9001:2015 certification from TUV-SUD for the manufacturing of centralized
air conditioning and kitchen ventilation equipment to ensure our commitment to
continual improvement of our products and services to achieve increased
customer satisfaction.
A structured Environmental Management System has been successfully

implemented to fulfill social responsibility towards protecting the environment
and minimizing the risk of pollution through ISO 14001:2015. Implementation
of OHSAS 18001:2007 for Occupational Health & Safety Management System
has ensured to maintain a safe and comfortable working environment.
Reliable and innovative technologies are our strength, addressing the solutions
for hygiene application, energy saver / recovery application, customizing the
product to suit the customer requirements.
Our manufactured product range includes
 Air Handling Units (both chilled water and refrigerant systems)

 Heat Recovery Units (both chilled water and refrigerant systems)
 Fan Coil Units (chilled water system) – AC & DC Type
 Hygiene Air Handling Units
 Ducted Split Units
 Air Cooled Condensing units
 Roof Top Package Air Conditioners
 Ecology Units
 Electrostatic Precipitator
 Ventilation Units
Air Handling Units / Heat Recovery Units :
TROSTEN brand TAH Series Air Handling Units are EUROVENT Certified with the
best performance of mechanical strength, casing / filter by-pass leakage and
thermal efficiencies using both Polyurethane and Rockwool insulations.
In this context, we would like to highlight the salient features of our product.
1) Double skin Air Handling Units TAH series are EUROVENT Certified
with the following mechanical performance,
a. Casing mechanical strength : D1

b. Casing leakage : L1
c. Thermal transmittance : T2
d. Thermal bridge factor : TB2
e. Filter by-pass leakage : F9
2) Fan & Motor is mounted on a common extruded aluminium channel base

by using anti-vibration isolators and self extinguishing fabric flexible
connection tested to UL-214 and confirms to NFPA 90A & NFPA 90B
standards. Thus ensuring low operating noise & vibration.
3) The fans are certified for AMCA Standard 210 for air performance and
300 for sound performance. The fans shall be fitted with special bearings
having a life time of more than 200,000 hrs.
4) Panels are injected with environment friendly CFC / HFC free, self
extinguishing PUF as per ASTM D 3014. The pressure injected
polyurethane foam insulation are Class “O” of ISO 1182.2 standards.
Alternatively, we can also provide Rock Wool insulation against PUF for
LEED certified projects.
5) Drain-pan is made of Stainless Steel as standard with built-in dual slope to

facilitate immediate discharge of condensate. Specially designed drain
pan with all round edges allow complete cleaning & avoid microbial
growth as per ASHRAE 62-1999.
6) Our AHUs are constructed out of high quality components as per the
details given below.
a. Fan : AMCA Certified
b. Motor : CE Certified
c. Cooling Coil : AHRI certified
d. Thermal Break
Al. Profiles : Italian Origin
e. Heat Recovery Wheel: Eurovent Certified
7) We also specialize in manufacturing Air Handling Units addressing the
solutions for,
a. Clean Room Application
b. Hygiene Units
c. Energy recovery
d. Customization
e. Faster deliveries
8) Our Air Handling Units have been performance tested in TUV-NORD, TUV-
SUD and Intertek Laboratories at various instances to re-assure of our
product quality.
9) We have Hygiene certification for our Air Handling units and tested as per
DIN 1946 Part 4: 2008 & VDI 6022 part 1: 2011 in TUV-NORD, Germany.
10)Customization is our strength. We can construct units based on the site

requirement / constraints. If the need arises, we can despatch the units in
CKD / SKD condition and assemble at site. Further, we can also extend our
assistance at the time of commissioning.
11)We can meet urgent delivery schedules and make deliveries in accordance
with project program, hereby, avoiding necessary storage space / damage
at site.
Fan Coil Units :
TROSTEN brand TFC Series Fan Coil Units are built in-house with the following
salient features.
1) AHRI 440 performance tested at UL Laboratory. Test reports are

attached herewith.
2) AHRI 350 sound performance tested at UL Laboratory. Test reports

are attached herewith.
3) AHRI 410 certified cooling coils
4) DC Fan Coil units tested in TUV Lab in Germany
5) Motors are UL listed from Genteq (Brand of Regal Beloit, USA), with 5
speeds provided with built-in thermal overload protection for
trouble free operation.
6) Units have been specifically designed for ultra-silent operation, low

installation heights and reliable operation.
7) Fan deck has been acoustically insulated for low operating sound levels.
8) Statically and dynamically balanced blowers for silent operation.

9) Coils are provided with brass forged header clamped to the casing, so that
during plumbing (piping), the applied torque doesn’t affect the brazing
joints.
10)The brass forged headers (both inlet and outlet) are provided with air
purge and drain facilities.
Ducted Split Units / Roof Top Package Units :
Ducted Split units and Roof-top packaged units with ozone-friendly refrigerant
R410a/R407c are built to deliver great performance with unmatched reliability
and better energy efficiency with the following features:
1) In terms of capacity, Ducted split units can be offered upto 25 tons and
RTPU upto 90 Tons
2) ESMA certified units with High EER complying to DM and Green

Building regulations.
3) Scroll and rotary compressor available
4) AHRI 410 certified cooling coils
5) Side and top discharge outdoor units options available
6) Heresite and Hydrophylic coating for the cooling coils
7) Customized / Lower height units options available
8) 100% Fresh air package units available
Ecology Units :
TEU series Ecology Units are ideal kitchen ventilation product for effective
filtration and odour removal. Factory packaged control panel ensures trouble
free operation by providing continuous monitoring and feedback on the health of
the system. Electrostatic Precipitators with ETL certification are also
available for sustainable and efficient removal of grease and smoke for kitchen
extract systems.
The equipment installations are spread over the MENA region and South Asian
countries as well. The most prestigious landmark installations include,
1) Expo 2020 Thematic Districts

a) Opportunity
b) Mobility
c) Sustainability
2) Healthcare
a) Clemenceau Medical Center
b) Aster Hospital, Dubai
c) Danat Al Emarat, Abu Dhabi
3) Hotels
a) The Address Residences – Jumeirah resort and spa in JBR
b) The Onyx Hotel, Dubai
c) Jumeirah Saadiyat Island Beach Resort, Abu Dhabi
4) High Rise Towers

a) Harbour Views in Creek Harbour
b) The One, JVC, Dubai
c) JW Marriott Marquis (90 storey, twin tower)
5) Shopping Malls
a) Dubai Hills Estate mall
b) IMPZ Midtown by Deyaar
c) Al Maryah Central Mall
6) Residential Housing Complex

a) Mirdiff Hills – Janayen and Nasayem Avenues
b) 469 Villa Complex - The Saadiyat Point - Saadiyat Island (Hidd Al
Saadiyat)
c) Neighborhood One and Two Residences of Masdar in Abu Dhabi
7) Commercial Establishments
a) Federal Supreme Court in Abu Dhabi
b) Lapita Parks – Dubai Parks and Resorts
c) Parsons Regional Headquarters in Abu Dhabi, etc.,
List of prestigious projects are attached as a part of this prequalification

documents for your perusal.
We are keen to work with your esteemed organization and would like to explore
the possibility of associating with your / parent company for marketing and sales
of TROSTEN products.
.
AFOCH

DATE: 21-12-2023
Local Supplier/Manufacturer Details
Supplier Name: Trosten Industries Company LLC
Contact Name: Mr. Mohammed Nemer
Address Line 1: P.O Box: 32072, Abu Dhabi

Address Line 2: United Arab Emirates (UAE)
LOCAL
SUPPLIER +971 (2) 553 82 26
Telephone:
+971 50 308 40 22
Fax: +971 (2) 553 82 29
edwan@trosten-industries.com
Email:
info@trosten-industries.com
Webpage: www.trosten-industries.com
.
AFOCH

DATE: 21-12-2023
Section 19
PRODUCT GUARANTEES AND WARRANTIES
A BIN DASMAL GROUP Company
WARRANTY CERTIFICATE
TR/CRSO-2021-079/WC-2680R2
Date: 11-0ct-2023
Contract Ref. No: L.P.O No. Al19J10/422
Project: Refurbishment and Re-Development of the Armed Forces Officers' Club & Hotel
Employer: The Armed Officers Club & Hotel (AFOCH)
Contractor: BIC Contracting LLC and Leighton Contracting
Systems Details : Air Handling Units/Fresh Air Handling Unuits (AHUs/FAHUs)
Project specification refence number: 237300
Warranty addressed to: The Armed Officers Club & Hotel
OLP commencement date: 28-Feb-2023 date of issuance of Final Taking Over Certificate
OLP Expiry Date: 3yrs from the date of TOC
OLP duration period: 3yrs from the date of TOC Taking-Over Certificate
We the undersigned,
Contractor (Name, Address, Registration No)
• BIC Contracting LLC and Leighton contracting (Abu Dhabi) LLC

• Units 402-404, 4th Floor Mazyad Offices Tower 3 Mohammed Bin Zayed City
• P.O Box 94267 Abu Dhabi UAE
• TRN : 100259779500003
Installer (Name, Address, Registration No}
• Arco Electromechanical LLC

• Airport Road, Arabian Company Building, Floor:14, Abu Dhabi; United Arab Emirates
• P.O Box 25475 Abu Dhabi UAE
• TRN : 100319500300003
We hereby provide a Warranty for supplied and installed below enlisted MEP
Systems at East Wing (H4} carried by M/s Arco Electromechanical LLC in
Armed Forces Officers' Club and Hotel in Banquet Hall , and not limited to the items
TROSTEN INDUSTRIES COMPANY LLC
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TRO<S)TEN
®
A BIN DASMAL GROUP Company
below listed, and to repair or replace subject to the Warranty requirements below
and conditions stated in the contract documents during the period of 3yrs from the
date of TOC, from the above mentioned commencement date at our own
complete cost and expense to the full satisfaction of the employer or authorized
Employer's representative.
SI. No Location I Discipline Description of System Subcontractor I Remarks
Air Handling Units/Fresh ARCO MEP 3yrs from the date

East Wing of TOC
1 MEP Air Handling Unuits (M/s
(H4)
(AHUs/FAHUs) TROSTEN)
Warranty requirements:
1. Related damages and losses: when correcting warranted work that has failed, remove and replace
other work that has been damaged as a result of such failure or that must be removed and replaced
to provide access for correction of warranted work.
2. Reinstatement of warranty: when the material/product/works covered by warrant has failed and
been corrected by replacement or rebuilding reinstate the warranty by written endorsement. The
reinstated warranty shall be equal to the original warranty with an equitable adjustment for
depreciation.
3. Replacement cost: Upon determination that work covered by warranty has failed, replace, and
rebuild the work to an acceptable condition complying with the requirements of the contract
documents. The contractor is responsible for the cost of replacing or rebuilding defective work
regardless of whether the Employer has benefit from use of the work through a portion of its
anticipated useful service life subject to the employer providing all preventive maintenance records as
applicable in line with the O&M manual.
4. Employer's recourse: Expressed warranties made to the employer are in addition to
implied/standard product warranties and shall not limit to the duties, obligations, rights and remedies
otherwise available under the law. Expressed warranty periods shall not be interpreted as limitations
on the time in which the Employer can enforce such other duties, obligations rights or remedies.
5. Where contract documents require a special warranty, or similar commitment on the work or part of
the work, the employer reserves the right to refuse the work, until the contractor presents evidence
that the respective entities required to countersign such documents are willing to do so.
Terms and Conditions:-
1. The units should be operating within the designed parameters and within critical limits
provided in the technical submittal.
2. Maintenance for filters, fan, motor, heat recovery wheel, heat exchangers, ESP, humidifiers
and all other components, as applicable, to be carried out as per the preventive maintenance
guidelines furnished in our operations and maintenance manual including respective major
component manufacturer's manual. Warranty will void if the units are not maintained
periodically as described.
3. Copy of periodic maintenance log details should be forwarded to us every month regularly
during the warranty period and warranty will void if the periodic maintenance log details are
not sent us the same time.
TROSTEN INDUSTRIES COMPANY LLC
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P.O.Box 5389, Dubai, UAE. ·i>·t ·I - <r-J or A'\ : ':"·U"'
T: +971 4 806 7666 F: +971 4 806 7667 +W\ ti\•iViiV:�u+'\V\ tA·iViY\:.....:;L,,
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W: www.trosten-industries.com ISO 900I:2015 Certified Company www.trosten-industries.com :.;..,�>'I t-i_,..ll
.
AFOCH

DATE: 21-12-2023
Section 20
CROSS-REFERENCING INDEX
.
AFOCH

DATE: 21-12-2023
S.NO DESCRIPTION Section

1. ABOUT THE PROJECT Section 1
2. CONTRACTUAL AND LEGAL DOCUMENTS Section 7
3. CROSS REFERENCE INDEX Section 20
4. DESCRIPTION Section 8
5. DISPOSAL INSTRUCTIONS Section 14
6. DRAWINGS Section 17
7. EMERGENCY EQUIPMENT LOCATION Section 5
8. EMERGENCY ESCALATION PROCEDURE Section 3
9. EMERGENCY INFORMATION Section 4
10. EQUIPMENT SCHEDULE AND ASSET REGISTER Section 9
11. MAINTENANCE PROCEDURE Section 12
12. MANUFACTURER AND SUPPLIER LITERATURE Section 18
13. MODIFICATIONS Section 16
14. OPERATING INSTRUCTION AND PROCEDURES Section 10
15. OPERATING MANUALS AND INSTRUCTION Section 11
16. PRODUCT GUARANTEES AND WARRANTIES Section 19
17. RECOMMENDED SPARE PARTS LIST Section 13
18. SYSTEM PURPOSE AND SCOPE Section 6
19. TESTING AND COMMISSIONING Section 15
20. VERSION CONTROL Section 2
.
AFOCH

DATE: 21-12-2023
Section 21
CONSULTANT COMMENTS
The Engineer The Employer The Contractor
Project Name: Armed Forces Officers Club and Hotel

JDE: 5166535 Asset Name: Section 4 - Renovation of Main Building
Operation and Ref. No.: 5166535-TES-MB-MECH-OM-483-0

Maintenance Manual
Originator of Submittal: Safeer Sulaiman Date: 04/07/2023
Discipline: Mechanical Required By Date: 13/07/2023
Is it a revision?: No Programme Start Date: 29/12/2018
Previous Reference: Programme Finish Date: 29/09/2023
Contractor's reference: P1122-ARCO-GEN-ME-MAN-0015-00
Subject of Submittal: Operation and Maintenance Manual for Air Handling Unit and Fresh Air Handling
Units (AHUs & FAHUs) For East Wing (H4)
Enclosure
Introduction Overall Purpose and Scope Description of Work
Equipment Schedule Tools and Spares Testing and Commissioning Records
Maintance Procedure Disposal Instruction
Operating Instruction and Procedure
Name and Address of Manufacture Index of Plans and Drawings Emergency Procedure / Information
Manufacture's Literature Manual Others
Manufacture's Guarantee and
Warranty
Contractor's Authorisation: Safeer Sulaiman Date: 04/07/2023 12:18:00 PM
ATKINS Engineer's comments:
Primary Review: Mechanical

Reference Remarks
Comments: refer to comments inside the submittal and comply
Recommended Approval Code: B+R - Approved
as Noted, Resubmit
Reviewed By: Rahul S Babu Date: 14/07/2023 08:01:00 AM
Final Approver Comments:
Discipline 2 Review: QAQC

Reference 5166535-TES-MB-MECH-OM-483-0 Remarks
Design and Engineering Site Operations Page 1 of 2

Comments: Refer to mark-up comments on warranty and comply. However, As-built and associated T & C shall have
obtained code A status and submitted to the Employer to record the same.
Tools and spare parts are not limited to the recommendation. However, it shall be finalized separately which can be
added in final submission
Recommended Approval Code: B+R - Approved
as Noted, Resubmit
Reviewed By: Oluwasesan Kolawole Date: 27/07/2023 05:00:00 PM
SHODs/Lead Engineer Comments
Reviewed By: Date:
Client Comments:
Reviewed By: Date:
ATKINS Resident Engineer's Comments Status

B+R - Approved as Noted,
Resubmit
Authorised by: Prasad Thomas Date: 31/07/2023 11:09:00 AM
Contractor Final Submission
Contractor Signature: Date:
Engineer Final Verification Status
ATKINS Resident Engineer's Final Comments
Authorised By: Date:
Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirement and specifications.
This check is only for review of general conformance with the design concept of the project and general compliance with the information given in the contract
documents.
Attachments
Design and Engineering Site Operations Page 2 of 2

Draft warranty to be submitted separately for review and
approval. However, the duration and date provided is not
acceptable and subject to draft submission

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The Engineer: The Employer: The Contractor:

Contractor's Sign: Hussam Mostafa Murtada Date: 21-12-23

ATKINS Received Sign: Date:

ATKINS Engineer's Comments:

Reviewed By: Date:

ATKINS Resident Engineer's Comments:

Code B - Approved As Noted, Resubmit

Code C - Not Approved, Resubmit

Code D - Information, Record

Code E - Incomplete, Resubmit

ATKINS RE Sign: Date:

AFOCH Comments & Confirmation:

AFOCH Sign: Date:

Contractor Received Sign: Date:

DESIGN & ENGINEERING SITE OPERATIONS Form No.SQP10/FM/006, Rev 00

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES

OPERATION & MAINTENANCE MANUAL

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

Document Control Register

Originator Reviewer Approver Client

Name Safeer Sulaiman

Version 1 Issue Signature

Name Safeer Sulaiman

Version 2 Issue Signature

Version 3 Issue Signature

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REPLY TO ENGINEER’S COMMENTS:

Sl. No Engineer’s Comments Reply to Engineer’s Comments

Refer to mark-up comments on warranty and

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

S.NO DESCRIPTION PAGES

6 SYSTEM PURPOSE AND SCOPE 17-18

7 CONTRACTUAL AND LEGAL DOCUMENTS 19-20

9 EQUIPMENT SCHEDULE AND ASSET REGISTER 25-38

10 OPERATING INSTRUCTION AND PROCEDURES 39-44

11 OPERATING MANUALS AND INSTRUCTION 45-199

12 MAINTENANCE PROCEDURE AND CHECK LIST 200-206

13 TROUBLE SHOOTING OF LV PANELS 207-209

14 RECOMMENDED SPARE PARTS LIST 210-211

16 TESTING AND COMMISSIONING 214-214

18 ASBUILT DRAWINGS 217-364

20 PRODUCT GUARANTEES AND WARRANTIES 367-369

21 CROSS REFERENCE INDEX 370-371

22 CONSULTANT COMMENTS 372-372

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

New Build Additions

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

28-06-2023 AHUs & FAHUs -- HLM Initial Submission

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

1 Accident /Incident Police/Civil Defense 999

2 Fire Civil Defense 997