Architecture Trainer Station

SUPCON OTS Application supports flexible deployment including local deployment,

LAN deployment (supporting virtual machine), and cloud deployment. The system is
screen sharing/record authority management
very scalable and can meet various training need, especially for group training
trainee screen monitoring training plan management
resources sharing.
training scenario management
examination management
test reports generating/export malfunctions intervention management

Training Center Home/Airport

Cloud Server/
Virtual Machine System

Plant 1 … Plant N

Engineer Trainer Trainee Station Trainee Station

Station Station (DCS) (Field)
Overview
Enterprise
Network
Switch
Sophisticated Operation Evaluation
SUPCON Operator Training System (OTS) is a comprehensive operator training
application based on simulation technology. It can provide a standalone virtual plant Model Station Virtual Control Station
Sophisticated operation performance evaluation function, featured with
for the operators to learn process, equipment and other requisite knowledge more
Virtual Machine
malfunctions management and automated scoring, offers multi-dimension
efficiently; meanwhile get repeatedly interactive operation practices, especially on the
Trainee Station evaluation of the operation performance more meticulously and objectively.
general and customized malfunctions. The whole training process can be done in a
highly realistic environment but has no impact on the real plant.
scenario switching
And by incorporating 3D visualization and AR/VR technology, the virtual plant can
operation acceleration/deceleration, display/replay
offer a more realistic and immersive experience, helping the operators to get intuitive
initial condition loading/save
perception of the production process, the operation principles, and the facilities in the
Malfunctions management software is to enrich the diversity of operation scenario
whole plant, so that to improve operators’ capabilities especially in case of process
score analysis during training or examination . It allows instructors to make specific changes of the
upsets, malfunctions and emergency shutdown.
operation guide & procedure instructions process variables, trigger temporary failures and emergencies at specific time and
online help occurrence conditions for trainees of different training levels.
Benefits

Automated scoring software provides objectively and precisely calculated evaluation

Expedite startup and Reduce maloperation and
full load operation shut-down possibilities of the trainee skills driven by scoring steps and scoring factors comprehensively
based on different training scenarios and corresponding operation procedures and
practice.

Enhance operators’ capabilities Facilitate operator training

especially in case of process results evaluation and
upsets and emergencies qualification certifying
Process Simulation Outdoor Outdoor Operation Indoor
Field Operator Training System Operator
Process simulation adopts visualized modeler to accurately simulate the plant
Tags on Equipment
wide operations under different scenarios, such as startup/ shutdown, load
adjustment, process switch, equipment failure, etc. It helps to reproduce the NFC RFID Mobile APP Outdoor OTS Server OTS Server

production process mainly with the following featured technologies: Provide Mobile App Realize indoor &
to experience field outdoor operation
equipment check, Web collaboration
operation, patrol... Service
Smart Engine
10 times + calculation acceleration Outdoor
Data Status Operator
up to 100,000 + tags communication Training
Module
Operation Position
down to 500ms per refresh
Sophisticated Physical Property Calculation
3000+ pure components 3D AR/VR

10+ thermodynamics
temperature independent /dependent properties
Abundant Unit Operation Models
25+ first principle modules
high availability algorithms library
various rigorous models for wide ranges of industries, such as chemical,
electric power, etc.
Comprehensive Learning System
Virtual Control & Safety System
SUPCON OTS Application is not only a operator training application, but can be a
Virtual control & safety system is an emulation of the real control/ safety systems
comprehensive training & learning system at your option. A wide ranges of
with functionalities, configurations and interfaces identical to that of the real
auxiliary tools can be selected to make operator training and learning more
plant, but works independently, thus to save hardware investment. Especially
efficient, effective and easier. It supports flexible access: mobile APP login (for
when emulating the system of SUPCON, the database can be download directly
partial applications) and browser login (for virtual machine system and cloud
from the real system.
system); and support multiple roles authority management with various ID
validations such as facial recognition, etc.
Virtual DCS Operator HMI
Process Model
Direct access Virtual SIS Monitoring &
Applications

Control Unified Login Portal SSO ID Authentication Access Configuration

Virtual CCS
Command Virtual DEH Configuration
Download Real System Authority Training Planning Training Resources Performance Knowledge System Community
Virtual ETS
(for SUPCON systems) Management & Evaluation Management Management Management Management
Trainer Station
(Training management
System) Command Control & Safety
Systems Emulator
Configuration
Emulator Builder
(for other band systems) security
verification
learning path
management tool
live brodcast
(allow interaction)
courseware
developing tool
Operator
Field Simulation
living
validation
performance
analysis system
remote training
access
theory knowdege
library & test Training System
personnel information information system document training material
management system interface management system library illuminate process | refine operation | facilitate evaluation
Field simulation reproduces the field plant facilities including detailed
UNIFIED DEPLOYMENT | INTEGRATED MANAGEMENT | REMOTE ACCESS | SECURITY CONTROL
equipment, pipelines, valves and instruments, so that operations can get
Resource Integration

interactions consistent with the actual field devices. It supports 2D/3D interface,
360
migration
VR/AR experience, physical simulation with real infrastructures built according to Dynamic Physical Remote Electronic Paper Evaluation
3D&VR Curriculums
Simulation Simulation Access Examination Examination Report
the actual or simplified site, and also semi-physical simulation, which is displayed
on the mobile devices and connected to the digital twin of the plant.

Copyright @2022 SUPCON. All Rights Reserved.

GM-BRO-SW-OTS001-EN-V1

Zhejiang SUPCON Technology Co., Ltd.

https://global.supcon.com