Mu ltipole Low Voltage

Cable As s e m b l y I n s t r u c t i o n s C O N N E C T O R S

1. Remove shipping retainer (PS)

and contact block

SEALED VERSION UNSEALED VERSION

2. Slide piece parts over the cable

Unshielded clamp Shielded clamp
(possibly with parts in plastic tube)

Plastic tube (BDS) with cap (PE) Shrinkable tubes for better
terminal insulation

3. Strip cable and wire 3'. Strip cable and wires

4. Fit wire into contact barrel and crimp 4'. Tinning of strands recommended

CRIMP CONTACTS SOLDER CONTACTS

Extraction tool for contact 5. Inserts contacts into
replacement
insulator and push them
home by means
of insertion tool
5'. Solder each wire to the
Solder iron
corresponding contact

CLIC !

Pull shrinkable tubes over

contact terminals and shrink

Ring Screen
Half shell Washer
Half shell Clamp nut
Seal
Ring
Clamp

6. Slide the ring to the front end 9. Slide washer, seal and clamp
7. Bend cable screen outwards against the ring and retain the
screen between ring and washer
8. Insert half shell and retain with the ring

Body 10. Trim protuding

screen strands 12. Screw clamp nut to the
body and tighten by
Guides means of wrenches

The assembly
11. Push the cable assembly is now finished
into the body, orienting
the guides to the slots Clamp nut 2 1
 C

L
O
N
N
E
C

Plug Receptacle Plug Receptacle

T
O

B C
R

107 Series

Wrench Size
S

Wrench Size
Type "A" Type "Z"
L B C

Type
Contact Termination
Cable Clamp 1)
Number of Contacts
Crimping Tool
Part Number
Positioner
Part Number
Insertion Tool
Part Number
Extraction Tool
Part Number
2 2)
Torque [Nm]

1
1 33 5 3 32 32 10
Plug Plug
4 35 5 3 32 32 10
    S 27
   
  8 37 5 3 32 32 10
     
 
 
   
     
    14 39 5 3 32 32 10
 
   
   
 
    1 23 – 3 32 32 10
   

4 25 – 3 32 32 10
107 A 051 Solder U 27
Z 8 27 – 3 32 32 10
Receptacle Receptacle
14 29 – 3 32 32 10
 
   
  
   1 28 3 3 32 32 10
   
 

 
  
  
    4 30 3 3 32 32 10
 
 
   E 27
   
  
 
  8 32 3 3 32 32 10
  
 

14 34 3 3 32 32 10
2 33 5 3 32 32 10
Plug Plug
8 35 5 3 32 32 10
    S 40
   
     
 

   

  16 37 5 3 32 32 10
 
     
   
 
   
  14 39 5 3 32 32 10
   
     
 
  
      
     
    2 23 – 3 32 32 10
   

8 25 – 3 32 32 10
107 A 052 Solder U 40
Z 16 27 – 3 32 32 10
Receptacle Receptacle
14 29 – 3 32 32 10
 
   
    
       2 28 3 3 32 32 10
     
  
  
   
  
  
   8 30 3 3 32 32 10
  
    
     E 40
     
      

  

  16 32 3 3 32 32 10
 
 

14 34 3 3 32 32 10

1) All specifications are typical and have to be adjusted according to the cable construction and dimensions.
S - Shielded cable clamp
U - Unshielded cable clamp Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
E - Sealed cable clamp Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend
the use of thread locking adhesive.
2)
Except for DKBE; DK/DKE 107 body styles : Wrench size = 30
C able A ssembly Instr uc ti ons
Multipole Low Voltage

All dimensions are in millimeters and are for reference only.

 L

Plug Receptacle Plug Receptacle

B C
107 Series

Wrench Size

Wrench Size
Type "A" Type "Z"
L B C
2

Type
Contact Termination
Cable Clamp 1)
Number of Contacts
Crimping Tool
Part Number
Positioner
Part Number
Insertion Tool
Part Number
Extraction Tool
Part Number
2)
Torque [Nm]

5 33 3 2 32 32 10
Plug Plug
8 36 3 3 32 32 10
   
    S 55
       
     
 
     
19 37 3 2 32 32 10
     
    
  
   
       
     
    23 39 3 2 32 32 10
   
Mu ltipole Low Voltage

   
     
     
     
 
        5 23 – 2 32 32 10
   
   

8 26 – 3 32 32 10
Cable As s e m b l y I n s t r u c t i o n s

107 A 023 Solder U 55

Z 19 27 – 2 32 32 10
Receptacle Receptacle
23 29 – 2 32 32 10
   
   
       
     
  5 26 3 2 32 32 10
     
     
    
  
   
       
     
    8 29 3 3 32 32 10
     
 
     
      E 55
     
 
        19 30 3 2 32 32 10
   
   

23 32 3 2 32 32 10

1) All specifications are typical and have to be adjusted according to the cable construction and dimensions.
S - Shielded cable clamp
U - Unshielded cable clamp Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
E - Sealed cable clamp Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend
the use of thread locking adhesive.
2)
Except for DKBE; DK/DKE 107 body styles : Wrench size = 30 All dimensions are in millimeters and are for reference only.
C
O
N
N
E
C
T
O
R
S
 C

L
O
N
N
E
C

Plug Receptacle Plug Receptacle

T
O

B C
107 Series
R
S

Wrench Size

Wrench Size
Type «A» Type «Z»
L B C

1
2 2)

Type
Contact Termination
Cable Clamp 1)
Number of Contacts
Crimping Tool
Part Number
Positioner
Part Number
Insertion Tool
Part Number
Extraction Tool
Part Number
Torque [Nm]

S 4 40 5 3 32 32 10
   
107 A 013 Solder         U 4 25 – 3 32 32 10
Z    
E 4 35 3 3 32 32 10
S 6 40 5 3 32 32 10
   
   
107 A 018 Solder         U 6 25 – 3 32 32 10
Z    
   
E 6 35 3 3 32 32 10
1 35 5 4 32 32 10
S 19 6 37 5 4 32 32 10
12 39 5 4 32 32 10
  
  
    1 25 – 4 32 32 10
 
 
  
   

   

    
    
    
   
107 A 015 Solder     U 19 6 27 – 4 32 32 10
    
    
       
Z    

 
 
 
 
 
 
 


  
  
  
 
12 29 4 32 32 10
1 30 3 4 32 32 10
E 19 6 32 3 4 32 32 10
12 36 3 4 32 32 10
1) All specifications are typical and have to be adjusted according to the cable construction and dimensions.
S - Shielded cable clamp
U - Unshielded cable clamp Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
E - Sealed cable clamp Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend
the use of thread locking adhesive.
2)
Except for DKBE; DK/DKE 107 body styles : Wrench size = 30 All dimensions are in millimeters and are for reference only.
C able A ssembly Instr uc ti ons
Multipole Low Voltage