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HALAL CONTROL POINTS AND RISK ASSESSMENT IN GELATIN

MANUFACTURING

Method · August 2019

DOI: 10.13140/RG.2.2.31119.53922

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Yousaf Ayub
The Hong Kong Polytechnic University
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 HALAL CONTROL POINTS AND RISK ASSESSMENT FORM
Doc # FRM-12.03 Rev#: 00 Effective Date: 1st Aug 2019

Year: _2019

Product: Gelatin
Corrective Action/ Verification
Hazard Monitoring Procedures/
Process Step CCP Description Critical Limit Person HACCP Records Procedures /
Description Frequency/Person Responsible
Responsible Person Responsible
Specified Risk Specified Risk Skull & Vertebrae Bone Section Incharge is responsible In case if unwanted  Register of  Internal Audit
(1) Material enters Material (Skull will be sorted out for 100% inspection and exclusion of material (skull & Receiving Raw  Purchasing
the process is a & Vertebrae) 100% from the skull and vertebrae (Specified Risk Vertebrae) received, he Bone  Inspection & Testing
Receiving of Raw hazardous (Mad shall be raw material bone. Material – Mad Cow) in the will sort out and isolate  Raw Bone  Control of
Bones (Specified Cow Disease) separated at Undertaking from receiving bone raw material area. these from the passed Inspection Non-Conforming
Risk Material - The bones shall receiving the suppliers must He will inspect the bones after material. He will notify Sheet Product
Skull & be of Halal (Sorting of Be taken to ensure receiving in the bone selection area. the supplier and all  Halal Corrective &
Vertebrae) Source (Halal Bones). Halal source of Raw He will do this activity physically unwanted material will Declaration of Preventive
animals which The source of Bone. and isolate the un-wanted material send back to the supplier Bone from Action
are slaughtered bones shall be from the accepted. He shall maintain in the same carrier Supplier
as per Islamic Halal. the records of receiving inspection of (Truck) after
shriah). Raw Bone. He also ensures the Halal confirmation from the
declaration of Bone from each top management.
supplier of Raw Bone.
The hide The source of Undertaking Hide Section In charge is responsible In case if unacceptable  Register of  Internal Audit
(2) cuttings shall hide cuttings from the for receiving inspection of hide or Receiving Raw  Purchasing
be of Halal shall be Halal. suppliers must cuttings in the receiving hide cutting unwanted hide cuttings hide cuttings  Inspection & Testing
Receiving of source (Halal be taken to raw material area. He shall inspect received,  Hide Inspection  Control of Non-
Hide Cuttings animals which ensure the the raw hide cuttings after receiving. He will sort out and Sheet Conforming Product
are slaughtered Halal source of He will do this activity physically. He isolate these from the  Halal  Corrective &
according to Raw hide cuttings. shall maintain the records of passed material. He will Declaration of Preventive Action
Islamic Shriah) receiving inspection of Raw Hide notify the supplier and Hide Cuttings
Cutting. He also ensures the Halal all unwanted material from Supplier
declaration of Hide Cuttings from will send back to the
each supplier. supplier in the same
carrier (Truck) after
confirmation from the
top management
 HALAL CONTROL POINTS AND RISK ASSESSMENT FORM
Doc # FRM-12.03 Rev#: 00 Effective Date: 1st Aug 2019

(3) The source of The sources or Undertaking Store/lab Incharge is responsible for In case, where any  Chemicals  Internal Audit
Processing chemicals shall produce of from the receiving supplier, not provide Receiving  Process Control
Aids/chemicals be of Halal chemicals shall chemical inspection of chemicals. the Halal declaration, Records  Control of Measuring
sources or be Halal. suppliers must He shall maintain the records of then the chemicals are  Chemical and Monitoring
produced in a be taken to receiving not accepted for usage. Analysis Report  Equipment Inspection
way that is ensure the inspection of chemicals.  Gate pass & Testing
acceptable for Halal Procurement Incharge is  GRIN  Control of Non-
Halal food source/produce of responsible to ensure the Halal  Halal conforming Product
processing. chemicals. declaration of chemicals from each Declaration of  Corrective &
supplier. chemicals from Preventive Action
Supplier
Control the The pest activity Devices shall be Quality Control Incharge is In case of devices  Micro Test Log  Internal Audit
(4) pest can spoil or alter installed to stop responsible to monitor regularly the failure, the concerned Sheet for  Process Control
activity/avoid the food in to the entry of pest functionality of all installed devices area Incharge shall Environmental  Control of Measuring
Pest Control pest entry to hazardous or in to the processing to stop the entry of pest in to the take appropriate Equipment and and Monitoring
food unacceptable areas and also to processing areas. corrective actions. Product Equipment
processing. form. control the He does this activity after sample Whereas in case of Monitoring.  Inspection & Testing
microbial hazard, collection through culture media in microbiological activity  Weekly Pest  Control of Non-
area and equipment the micro lab. monitoring, Micro Lab Control conforming Product
are monitored regularly takes samples  Devices  Corrective &
through and verify the Checklist Preventive Action
Microbiology Lab. parameters to be  List of Traps
controlled.  Daily trap report
Personal The employees Contamination It is the responsibility of Senior In case any person  Employee Internal Audit
(5) behavior of the personal or adulteration Management and Supervisor to found practicing Training Employees Training
employees can attitude/ or through train the employees on issues of negative attitude/or Records Process Control
Personal contaminate / behavior can intentionally or Halal, products, processes, behavior that can  Employees Control of Measuring
Attitude or adulterate the contaminate the personal attitude or personal behavior, personal contaminate or Hygiene and and Monitoring
Behaviour / product/ product and or behavior is not cleanliness adulterate the products Sanitation Equipment
Intentional process processes acceptable. and hygiene to avoid the or processes, then records Inspection & Testing
Contamination intentionally intentionally negative attitude of employees. matter shall be Control of Non-
or and and presented to the CEO, conformingProduct
Adulteration unintentionally unintentionally who will take  Corrective &
appropriate corrective Preventive Action
actions.
 HALAL CONTROL POINTS AND RISK ASSESSMENT FORM
Doc # FRM-12.03 Rev#: 00 Effective Date: 1st Aug 2019

Packaging Packaging Packaging Procurement Incharge is In case, where any  Packaging  Internal Audit
(6) Materials are of materials can materials responsible to supplier, not  Materials  Process Control
Halal source contaminate the are ensure that packaging materials Provide the  Receiving  Control of Measuring
Packaging of /produce product/or not acceptable if are of Halal declaration, Records and Monitoring
Product make the source Halal source or produce. And takes then the packaging  Halal Equipment Inspection
product najis if or Halal materials are not Declaration of & Testing Control of
the source/ or produce is declaration from the suppliers accepted for usage. packaging  Nonconforming
produce is not not of materials from Product Corrective &
Halal. Halal. Packaging materials.  Supplier Preventive
(7) The container/ The container / Only Halal food Senior Management is responsible In case the container /  CPA Form  Internal Audit
truck can truck shall be handling to ensure that the container or truck is not in  Checklist for  Process Control
Transportation contaminate neat and clean containers/ truck which is used for appropriate condition/ Loading of  Control of Measuring
the product/ or and it shall not trucks are used for product transportation shall be or found handling other products and Monitoring
make the be used for Transportation. reserved for Halal products than food materials/ or Equipment
product chemicals/ Najis transportation. products, then QC  Inspection & Testing
unacceptable Item or However Lab Incharge and Store Incharge and Store  Control of
or convert in to materials that Incharge shall inspect the Incharge shall ask the Nonconforming
Najis contaminate the container/truck prior to the loading Senior Management to Product
Product. of products. take appropriate  Corrective &
Corrective action and Preventive Action
ask the supplier to meet
the requirement.

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