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Samer - Drives-and-Motors-Technology-Product-Portfolio - LS
Samer - Drives-and-Motors-Technology-Product-Portfolio - LS
Product Portfolio
Samer Aldada
Nidec growth history
1973 1975 1976 1979 1988 1998 2003 2010 2012 2015 2017
Started
production of Acquisition of home
spindle motors Appliance motor business
for 8-inch hard of Appliances
disk device Components (Italy) Acquisition of
Acquisition of KB Electronics
Full-scale Listed on 2nd section of Osaka (USA)
production of Stock Exchange and
brushless DC Kyoto Stock Exchange
motors Acquisition of Motors &
Controls business of Emerson
Electric Co (USA). Established
Nidec Motor Corporation
Building of Head Office
and Central Technical
Laboratory completed in Kyoto 2
Nidec America Corp Established
Nidec aims to be…
The World’s No. 1 Manufacturer of
Comprehensive Drive Technology
With approximately 300 group companies worldwide, Nidec offers a wide range
of products, from small precision to super-large motors (0.2 W – 75 MW!)
As a company that works for everything that spins and moves, we create next-
generation drive technology that accommodates the needs of the society.
Since the Company’s foundation, we have been seeking, and will continue to
seek, to grow and become the world’s No. 1 company.
Today we sell 5 billion motors every year
3
Nidec deals with…
Everything that spins and moves!
4
Motors are used in everything in every area of our daily lives
Nidec global presence
1200
1000
800
Pending
Patent
600 Simulation of Behavior of
Fluid Dynamic Bearing
400
200
0
Induction Integrated Drive Permanent Switched
Magnet Reluctance
growth areas
• ACIM is the key driver of Nidec’s business portfolio transformation to lower the company’s
dependence on the small precision motor business
• Nidec will grow the ACIM group to help achieve the mid-term strategic goal “Vision2020”
8
Product Overview
Drives & Motors Technology - Meeting Customer Needs
with a Comprehensive Range
Efficiency Performance
AC Drives for
Drives and controllers
Process control
Powerdrive MD2, Powerdrive FX and Proxidrive
Up to 2.8 MW
(4,200 hp)
Permanent Induction
Induction Motors for DC Elevator
Magnet Induction Motors Motors with Servo Motors
Automation Motors Motors
Motors integrated drive
Dyneo® IMfinity® IMfinity® LC ID300 LSMV CPLS Unimotor fm & hd LSK E27
Motors
Up to 500 kW Up to 900 kW Up to 1,500 kW Up to 11 kW Up to 132 kW Up to 560 kW Up to 136 Nm (100.3 lb.ft) Up to 560 kW Up to 1,000 kg
(680 hp) (1,200 hp) (2,000 hp) (15 hp) (180 hp) (750 hp) (408 Nm / 300 lb.ft peak) (750 hp) (2,205 lb)
Geared Servo
Gears & Brakes
General Purpose
Up to Up to
Up to 23,000 Nm 5,000 Nm 3,000 Nm
Elevators
(16,961.7 lb.ft) (3,687.3 lb.ft) (2,212.4 lb.ft)
10
Drives
Drives - Contents
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Powerdrive MD2 - Ready-to-use variable speed drive
solutions for high power process applications
Outstanding sensorless
Typical applications Integrated safety PM control
Permanent or cyclic braking,
material handling, high ⚫ 2 x STO inputs: (SIL3/PLe) ⚫ Starting torque as high as 80%
inertia, ventilation for critical of rated torque
⚫ Security mode: protection
applications, variable load disabled for drive to run ⚫ Full torque from 1/20 nominal
applications, specific speed
environment (wood or textile ⚫ 70°C operation for 1 hour
⚫ Speed/position feedback option
industry) ⚫ Time stamping of 10 trips for dynamic performance
Communications Feedback
⚫ MDX-Powerscreen:
- Color touch screen interface for
commissioning, display & diagnostics
15
- Option for FX only (standard on MD2)
Proxidrive
IP66 complete decentralized drive solution
Easy commissioning
through adapted tools Flexible offer
• Express cloning using • Wired local control, dynamic
XPressKey braking, line disconnect, etc.
• 12 preset configurations
• Solution for harsh environments
• Optimized functions by
– Waterproof: IP66 - NEMA 4X P
console or software
– Robust: IK 08
0.75 - 7.5 kW * • Complete solution without cabinet
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Powerdrive MD2 software
MDX-SOFT
Commissioning software
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Energy Savings Advisor
App to calculate solution energy savings
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Motors
Motors - Contents
ATEX
• Dust – Zone 21: LSPX, FLSPX & Zone 22: LS/LSES, LSVMA, FLSES
• Gas – Zone 1: FLSD, Zone 2 – LSN & FLSN
Overview
⚫ Widest reliable range on the market
⚫ Fixed & variable speed performance
⚫ Express Availability
Variable speed Mechanical or electrical
⚫ Frame size 56 - 315 mm adaptation adaptation
(3.2 – 12.4 in)
⚫ 2, 4 & 6 poles ⚫ Cast iron flanges for DE & ⚫ Thermal protection (PTC
NDE bearing sensors included ≥160mm)
⚫ 0.09 - 200 kW (0.10 - 275
hp) ⚫ Optional non-standard ⚫ Reinforced insulated
flanges bearings & winding system
⚫ 380/400/415/460 V
⚫ Robust cast iron end shields ⚫ Forced ventilation
⚫ 50 - 60 Hz
⚫ Cable gland ⚫ Encoder (model appropriate)
⚫ NIE
⚫ Other polarities available: ⚫ Anti-clogging cover
8 poles, multi-speeds etc.
⚫ Drip cover
⚫ 2 & 4 poles: 75 - 355 kW (1 – 475 hp) ⚫ Robust cast iron end shields ⚫ Forced ventilation
⚫ Frame size: 280 - 355 mm (11 – 14 in) ⚫ Cable gland ⚫ Encoder
⚫ Drip cover
Other polarities available: 8 poles, multi-speeds
⚫ Anti-clogging cover
Environmental adaptation For more info, click here.
Typical applications
⚫ Paint system
Ventilation, pump, material
handling in heavy industries ⚫ Designed with 25K thermal
reserve 26
IMfinity® - PLSES
Three-phase induction motors, Open drip proof IP23
Overview
⚫ High reliability & power-to-weight ratio
⚫ Fixed & variable speed performance
⚫ Multi-voltages & frequencies
⚫ Express Availability
Overview
⚫ High reliability & power-to-weight ratio
⚫ Compact design
⚫ Fixed & variable speed performance
⚫ Noise level 10 to 20 dB(A) less than air cooling
Variable speed Mechanical or electrical
adaptation adaptation
⚫ Frame size 315 - 500 mm
(12.4 – 19.7 in)
⚫ Non-standard flanges ⚫ Various thermal protection
⚫ 2, 4 & 6 poles
⚫ Flanges or threaded holes ⚫ Reinforced insulated
⚫ 150 – 1,500 kW (200 – 2,050 hp) for liquid inlet & outlet bearings & winding system
⚫ 400 – 690 V
⚫ Breather plug to limit ⚫ Encoder adaptation
⚫ Power supply frequency: 50 – 60 Hz maintenance
⚫ Cooling circuit: IC71W
⚫ Water leakage detector
Typical applications Environmental adaptation For more info, click here.
Plastics, rubber, test
stands & marine ⚫ Paint system
⚫ Designed with 25K thermal reserve
⚫ Marine certification: ABS, Lloyd’s, 28
DNV & BV
LSP/LSPR & DP/DPR
Single-phase induction motors
LSP/LSPR DP/DPR
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LSMV
Three-phase variable speed induction motors
Overview
⚫ Easy integration with all applications & can be
combined with:
- Incremental or absolute encoders
- Resolvers
- Forced ventilation
⚫ Frame size 71 - 315 mm - Brakes and gears
(2.8 – 12.4 in )
Mechanical
⚫ 2, 4 & 6 poles interchangeability Constant torque
⚫ 0.25 – 132 kW (0.50 – 175 hp)
⚫ With standard motor ⚫ Over a wide speed
⚫ Power supply: drive range without
⚫ Available with the 3000 range ventilation
of geared motors Guaranteed
performance Express availability
⚫ 0.25 to 7.5 kW ⚫ Auto calibration and drive set-up ⚫ Onboard PLC with real-time task
carried out at factory
⚫ IP55 (IP65 on demand) ⚫ Onboard pump program
⚫ Constant torque guaranteed
⚫ 3 phase: 230/400/480 V, 50/60 Hz using flux vector control ⚫ Control system simplified thanks
to fieldbuses
⚫ 1 phase: 230 V, 50 Hz ⚫ 180% for 3s motor overload
⚫ Integrated safety features
⚫ Based on IMfinity® motors ⚫ High dynamics on fast transient certified by TÜV (2 x STO)
load
⚫ Geared motor & FFB brake
versions ⚫ Energy efficiency higher than
IES2
PLSRPM HPM
⚫ Open drip proof / IP23 ⚫ 30 - 270 kW
(40 – 360 hp)
⚫ Frame size 315 mm
(12.4 in) ⚫ Stator/rotor sub-assembly
designed for machine
⚫ 315 – 500 kW integration
(435 – 670 hp)
⚫ Simplify/eliminate mechanical transmission
⚫ Up to 3,600 rpm
⚫ Increase installation efficiency while cutting
⚫ Better machine performance by
increasing its speed
costs
Overview
⚫ Well known and mastered technology
⚫ Multi-position and multi-configuration
⚫ Various protections available to adapt to process constraints
⚫ Express Availability
Overview
⚫ Excellent ride comfort with low noise
⚫ Easy mechanical & electrical installation with Machine Room Less
(MRL) configurations
⚫ Lightweight chassis for easier handling & installation
Unimotor hd Unimotor fm
⚫ 0.72 - 85 Nm (255 Nm peak) ⚫ 1.2 - 136 Nm
(408 Nm peak)
⚫ 6.4 lb.in – 62.7 lb.ft
(188.1 lb.ft peak) ⚫ 0.9 lb.in – 100.3 lb.ft
(300 lb.ft peak)
⚫ High dynamic
AC brushless range ⚫ High performance brushless AC range
⚫ For use in pulse duty applications where rapid ⚫ For use in demanding continuous duty
acceleration/deceleration is required applications
Unimotor hd Overview
⚫ For integration into the smallest, most demanding applications
⚫ Accuracy and resolution with a range of feedback options
⚫ Custom built motors to meet specific requirements
38
Unimotor fm – High performance servo
motors for continuous duty
Unimotor fm Overview
⚫ High flexibility with inertia adapted to the load
⚫ Various mounting arrangements and motor lengths
⚫ Accuracy and resolution with range of feedback options
⚫ Custom built motors to meet specific requirements
Highly flexible Dynabloc gears available
39
Dynabloc Low Backlash
Geared Servo Motors with Unimotor fm and hd
Overview
⚫ Backlash 1 - 14’ – available with Unimotor fm or hd
⚫ Intermittent duty torque up to 1,300 Nm
Pje Pjr
⚫ Economical planetary ⚫ High performance
gearbox planetary gearbox with
high torsional stiffness
⚫ In-line output
⚫ In-line output
⚫ BT flange mounted
⚫ BS flange mounted
⚫ Backlash: 8 - 14’
⚫ Backlash: 2 - 7’
Mjd
⚫ Precision worm gearbox with high
Typical applications torsional stiffness
Textiles, digital printing,
⚫ Right-angle output
machining & robotics
⚫ BT flange mounted
⚫ Backlash: 1 - 10’
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Dynabloc Standard Backlash
Geared Servo Motors with Unimotor fm and hd
Overview
⚫ Backlash 10 - 30’ – available with Unimotor fm (hd for Mb 4101 & 4202)
⚫ Continuous duty torque up to 3,000 Nm
Cb Ot
⚫ Rugged helical ⚫ High efficiency helical
gearbox bevel gearbox
⚫ In-line output ⚫ Right-angle output
⚫ Integrated mounting ⚫ Integrated mounting
⚫ Backlash: 10 - 30’ ⚫ Backlash: 10 - 30’
⚫ High torque ⚫ High torque
Mb
Typical applications ⚫ Compact, economical
worm gearbox
Packaging, printing &
hoisting ⚫ Right angle output
⚫ Universal mounting
⚫ Backlash 10 - 30’
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Dynabox
Low Backlash Gearboxes
Dynabox – Dynabox XL
⚫ 11 sizes: 25 - 200
⚫ Torque: 10 - 2,500 Nm (7.4 – 1,843.7 lb.ft)
⚫ Accuracy:
- 1 arcmin (Expert)
- 5 arcmin (Medium)
- 10 arcmin (Basic)
⚫ Ratio: 3 to 90
⚫ Configuration: 5 available output shafts
⚫ Mounting: 2 positions
⚫ High Precision ⚫ Motor kit: all servo motors
⚫ Orthogonal: Space saving
⚫ No gear noise by design (worm gear) - silent Typical applications
applications Healthcare equipment, robotics, machining
transfer, automated machines (laser cutting,
⚫ Multi purpose housing - easy mounting
punching machine, machining center), printing
⚫ Shrink disk on output - easy to unlock without & packaging and precision positioning (e.g.
dismounting radar antenna)
⚫ Versatile - quick adaptation 42
MFA, MBT & MS
Fractional power DC motors
MBT MFA
⚫ Low voltage motor ⚫ Medium voltage motor
⚫ 12 - 96Vdc ⚫ 96 to 180Vdc
⚫ 0,03kW to 0,72 kW ⚫ 0.075 – 0.5 kW
(0.05 – 1 hp) (0.10 – 0.75 hp)
⚫ IP40 ⚫ IP 44
⚫ Steel flanges ⚫ Aluminium flanges
⚫ Different mounting system (foot, flange) ⚫ Different mounting system (foot, flange)
MS
⚫ Wound motor
Typical applications
⚫ 24 – 230 Vdc/ac Material handling & lifting
⚫ 0.04 – 0.75 kW equipment, medical, cleaning
(0.05 – 1 hp) equipment and sailing equipment
⚫ IP 00 for MS 36-35,
IP 23 or IP 44 for the remaining motors For more info, click here.
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BP100/CBZ
Fractional power DC geared motors
BP100 Parallel Gearbox Parallel Gearbox (steering application)
⚫ Maximum output torque: 10 Nm (7.4 lb.ft) ⚫ Maximum output torque: 110 Nm
(81.1 lb.ft)
⚫ Ratio: 23 to 610
⚫ Ratio: design for customer demand
⚫ Aluminum housing
⚫ Aluminum housing
⚫ Maximum input speed
8,000 rpm ⚫ Maximum input speed 5,000 rpm
⚫ Foot or flange mounting ⚫ Design for customer mounting
Overview
⚫ 30 – 23,000 Nm (22.1 – 16,961.7 lb.ft)
Compabloc Manubloc
⚫ Helical gears ⚫ Helical gears
⚫ Axial output ⚫ Parallel output with
solid or hollow shaft,
⚫ Foot or flange or hollow shaft with
mounting shrink disc
⚫ Flange mounting or
with torque arm
Orthobloc Multibloc
⚫ Helical bevel gears ⚫ Worm & wheel gears
⚫ Orthogonal output ⚫ Orthogonal output with
shaft: hollow solid hollow or solid shaft
shaft or shaft with
shrink disk
⚫ Foot or flange mounting,
or with torque arm
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Compabloc
Geared motor range
Overview
⚫ Helical gears with axial output
⚫ Increased reliability thanks to high rigidity of the ribbed Monobloc
cast-iron housing (Cb31 to Cb38)
⚫ Robust shaft & bearing sized for high radial load
⚫ Compact and modular mounting: foot/flange
Overview
⚫ Brake motor for variable & fixed speed
⚫ Designed for flexibility and ease of adaptation
⚫ Reliable, safe and robust concept design
⚫ International compatibility
53
ATEX – Three-phase motors for explosive
combustible dust atmospheres
Overview
⚫ Frame size: 56 - 355 mm ⚫ Certified according to the ATEX directive to be used in all potentially
(2.2 – 14 in) explosive dusty atmospheres
⚫ 2, 4 & 6 poles ⚫ Express Availability
⚫ Conformity:
- ATEX 2014/34/EU directive
- IEC 60034, 60072, EN
50281 standards
⚫ NIE
⚫ Temperature class T125°C
- Variable speed: separate or
Varmeca integrated drive
- Available in geared version
Safety for zone 21 - Safety for zone 22 - category
ATEX Ex II 2D IP65 3 - II3D T125 marking
Overview
⚫ Frame size: 80 - 355 mm ⚫ Certified to ATEX directive & CE certified by Notified Body INERIS
(3– 14 in)
⚫ Benefits from the advantages of induction motors range
⚫ Single-speed
(2, 4, 6 & 8 poles) ⚫ Express Availability
⚫ IP55 or IP65 protection FLSD - Cast iron LSN – Non-sparking
⚫ NIE & housing aluminum housing
⚫ Variable speed
⚫ Flameproof, ⚫ Non-sparking, zone 2 -
⚫ Available in geared version zone 1 – ATEX Ex 3 or 3GD
(FLSD)
ATEX Ex
2G or 2GD ⚫ Most cost-effective
solution in zone 2 T3
⚫ Flameproof
Typical applications or increased
Oil & gas, safety terminal box FLSN - Non-sparking cast iron
pharmaceutical, housing
⚫ Corrosive, harsh
chemical & cement environments ⚫ Non-sparking, zone 2 –
industries, refineries, ATEX Ex 3 or 3GD
quarries, textiles & ⚫ Available in geared
motors version ⚫ Most cost-effective
printing
solution in zone 2 T3
⚫ Corrosive, harsh
environments
For more info, click here.
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LSHT & FLSHT
Smoke extraction induction motors
Overview
For more info, click here. • Use for a limited time at high temperature in the event of
fire (when operating in safety mode)
• Smoke extraction motors for variable speed applications
with homologation according to EN 12101-3 standard 56
HT & HTP
High temperature motor range
Overview
⚫ Permanent capacitor single motor or three-
phase open motor equipped with heat sink
⚫ HTP Single-phase: 0.18 - 0.75 kW (0.25 – 1 hp)
⚫ HT Three-phase: 0.25 - 0.9 kW (0.50 – 1 hp)
Typical applications
Bread ovens, heat treatment ovens &
glass furnaces
Servo solutions
DC solutions
Elevator solutions
59
Dyneo® solutions
Permanent Magnet variable speed packages
Overview
⚫ Qualified to guarantee package reliability, ruggedness and efficiency
⚫ Proven high energy efficiency, exceeding requirements equivalent to IE4 and NEMA Super Premium
- Recognized as drive system with highest efficiency on the market by the Swedish Energy Agency
- Energy Savings Advisor App accurately estimates savings
- Rapid return on investment (≤2 years) and reduced overall cost of ownership
⚫ Configuring the Dyneo® motor-drive unit is quick and easy with full compatibility
⚫ Highest power-to-weight ratio on market
Motors Geared Motors Drives
⚫ LSRPM ⚫ 3000 range ⚫ Unidrive M
- 3 - 350 kW - 250 – 23,000 Nm - 0.25 kW - 2.8 MW
(4 - 470 hp) (184 – 16,961.7 lb.ft) (0.33 - 4,200 hp)
- 1,500 - 5,500 rpm - Mechanical
efficiency >95 %
⚫ PLSRPM ⚫ Powerdrive MD2
- Close integration to
- 325 - 500 kW transmission shaft - 45 kW - 2.8 MW
(420 - 670 hp) (60 - 4,200 hp)
- Eliminates
- 1,500 - 3,600 rpm intermediate
⚫ HPM devices: pinion, ⚫ Powerdrive F300
chain or belt pulley
- 30 - 270 kW - 0.25 kW - 2.8 MW
(40 - 360 hp) (0.33 - 4,200 hp)
- Stator/rotor sub-assembly 60
AC solutions
High Performance Applications
Overview
⚫ World leading drive & motor solutions for high dynamic performance
- Increased throughput & exceptional machine control, with numerous encoder options
- Increased productivity with constant power over extended speed range & speed ratio of 1 to 2 as
standard and more on demand
- Onboard real-time Ethernet (IEEE 1588 V2)
- Low inertia motors
- Compact & reliable design with high power density
Drive Motors & Geared motors
FFB
0.25 – 18.5 kW ID300
(0.5 - 25 hp)
Compabloc Manubloc 0.25 – 7.5 kW
4.5 – 200 Nm Powerdrive (0.33 - 11 hp)
(3.3 – 147.5 lb.ft)
< 14,500 Nm < 14,500 Nm F300
(10,693.2lb.in) (10,693.2lb.in) FCPL 1.1 kW - 2.8 MW Powerdrive MD2
Orthobloc 37 – 400 kW (1.5 hp - 4,200 hp)
(50 - 540 hp) 45 kW - 2.8 MW
< 23,000 Nm (60 - 4,200 hp)
65 – 5,000 Nm 63
(16,961.7 lb.in) (47.9 – 3,687.3 lb.ft)
DC solutions
Leading edge control technology in a DC solution0
Overview
⚫ Most advanced DC solution available giving optimum performance
⚫ Flexible system interfacing capability with multiple comms, I/O, feedback & motion options
⚫ High efficiency DC motors with variable speed control for matched energy optimized solution
⚫ Cost effective, efficient and simple to implement
⚫ DC provides many advantages, especially for regenerative and high power applications
DC drives DC motors
Mentor MP LSK
⚫ 25 - 7,030A ⚫ 2 – 750 kW (3 – 1,000 hp)
⚫ 24 - 400V / 575V / 690V ⚫ 50 – 6,600 Nm (82.6 – 4,867.3 lb ft)
⚫ Two or four quadrant ⚫ Frame size: 112 - 355 mm (4.4 - 14 in)
operation
⚫ IP23S, IP44R, IP55R, IP55 with exchangers
64
Elevator solutions - Easy to select, set-up & optimize
while providing class-leading ride comfort
Overview
⚫ Over 3 million elevators in operation with our control equipment worldwide
⚫ Quick delivery of robust and dependable products for new or modernization projects
⚫ Installing & commissioning simple with intuitive user interfaces and software tools
⚫ Improved energy efficiency & dependable operation
⚫ Smooth, reliable and quiet operation with industry leading ride comfort
65
Back-up slides
Back-up slides - Contents
67
GH
Stator/rotor range for sealed units
Overview
⚫ High performance stator/rotor with high level of efficiency,
power factor & speed
⚫ High quality and reliable products based on a century
experience and optimized processes
⚫ Customized products for specific requirements
⚫ IP54 Overview
⚫ Service S2 / 60 min ⚫ Strong expertise & collaboration with vehicle manufacturers
⚫ 0 to 14,000 rpm ⚫ High efficiency motors with high specific output power
Overview
⚫ Driven by any type of turbine
⚫ IE2 or IE3 optimized efficiency
⚫ Designed to withstand overspeed
⚫ Innovative solution with frequency inverters (adapted to hydraulic
conditions, constant maximum power by adapting the speed)
Overview
⚫ 0.25 - 7.5 kW
(0.30 - 10 hp) ⚫ High temperature bearings greased for life
⚫ 4, 6, 8 poles ⚫ Low noise and vibration
⚫ High resistance to humid environments
⚫ High temperature
(70°C/ 158°F)
⚫ IP 55
CM29 CM34 HE
71
FD, FE & FS
Motors for auxiliary equipment used in rail applications
Overview
Overview
⚫ 37 - 300 kW ⚫ Rugged and reliable motors
(50 - 400 hp)
⚫ Three-phase motors for lifting and/or high inertia starting
⚫ IP55 - Cast iron housing
FLSB FLSLB
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Thank You
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