E005 - SBQ 280422 - Special Bar Quality Mills

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SBQ

SBQ MILLS
All market requirements are met with flexibility and
precision through process

47
WORLDWIDE
REFERENCES

BENEFITS
› Scratch-free products thanks to tailored-design equipment, whole process control, reliable automation
and know-how.
› In-line technologies to grant perfect products featuring 3-roll PSM® Precision and Sizing Mill technology,
cooling and equalizing beams on quick-change waterboxes and shifable cooling lines, pouring reels, saw
and shears with bundling equipment to enable plant owners to offer customer with small batch sizes
special products.
› PQA® - Product quality analyzer by MET/CON system for know-how transfer and production assistance to
monitor the entire production process and automatically adjust the system for its best process
parameters to deliver the right produtc for the market.
› The right product at the right time: stricter tolerances, repetitiveness and defect-free products with fast
deliveries. This is today the “top-prod market” a unique process that integrates measuring systems,
reliable machines in fully automatic rolling operations merged by industry 4.0 SMS automation.

This document and the information here in are the sole property of SMS group;
copy and disclosure of the same are prohibited. All rights reserved.
HOT ROLLING LONG
TECHNICAL CHARACTERISTICS

Size range for

Rounds From 13 mm to 160 mm dia

Hexagons From 13 mm to 103 mm

Squares From 16 mm to 100 mm

Flats From 25x4 mm to 200x50 mm

1/8 DIN EN 10060 (A 60 mm dia with 0.056 mm out-of roundness)


Product tolerances obtained with PSM® system
@ D.E.W. - Germany

Steel grades No limitation

Shiftable water cooling boxes in SBQ mill - P.R. Of China Recent PSM® installation in a SBQ/special steel bar mill

ADDITIONAL CHARACTERISTICS is able to automatically compensate individual mill spring,


Best sizing technology - major improvements through feeder variations and bar entry impacts. It is also able
process transparency. to level out temperature variations along the bar.
One of the outstanding principles of a PSM® is its capability
to adjust each roll under load, fully automated and in real OUR SOLUTIONS
time. The adjustment under load function is made possible We offer any tailor-made bar and wire rod mills, covering
thanks to the advanced design of the 3-roll cassette in combi- your expectations. Included in our full spectrum of services
nation with three hydraulic capsules. It provides the opera- are highly skilled project management, configuration
tor with the opportunity to optimize the bar shape during the of project scope, basic and detail engineering, procurement
rolling process. The hydraulic capsules can adjust all three and manufacturing, transportation to site, commissioning
rolls concentrically. Where required the system is also able and site management, construction, and/or installation
to individually adjust one or all three rolls independently. services. All services in one hand minimize interface
As a result, symmetrical as well as unsymmetrical posi- drawbacks.
tioning adjustments of individual rolls under load pro-
vide opportunities for final tuned optimization of the net
shape tolerances. This is made possible thanks to the ad-
vanced closed loop Technological Control System (TCS), FOCUS NUMBERS
which also provides plant operators with full automated 1/8 DIN EN 10060 product size tolerances obtained with
process transparency, including pass and roll position PSM® system
and on-line correction, as well as rolling force measure-
5 minutes changing times operation
ment and active, fully automated overload protection.
Single pass family rolling for all steel grades and product sizes
Together with sophisticated control and automation
Any size, any grade @ any time
systems, this opens up unique possibilities for optimiz-
ing products and processes. Furthermore, the system 9% of dia / max. 3 mm free-size rolling

SMS group S.p.A. | Via Udine, 103 | 33017 Tarcento (UD), Italy | Phone: + 39 0432 799111
Email: sales.spa@sms-group.com | www.sms-group.com

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