REFRESHER 4 ELEMENTS (MDSP)

1. Bearing surface that completely surround the journal is also called _____ full bearing
2. The usual shrinkage allowance specified for patterns to compensate for the expected shrinking of cast steel parts construction of steel
casting in cooling: 1/8 inch/ft
3. The SAE 2340 shafting contain ________ % Nickel 3.25 to 3.75 % Ni
4. When air entrainment agent is put into a concrete mix. the strength will decrease
5. Drilling machine cannot do- spot facing
6. Which of the phases of steel elements has a face-centered cubic structure? austenite
7. Steel with certain % of carbon maximum can readily be welded by all process and the resulting strength of the portion welded is as
strong as the base material D. 0.30% C max
8. Determine the estimated weight of a ¾” x 6’ x 20’ steel plate 1666 kgs
9. Commonly used by steel melter as deoxidizer because of its easy availability and cheap price aluminum
10. ______ is a plane perpendicular to the axial plane and to the pitch plane in gears the parallel axes; and the plane of rotating coincide
transverse
11. Ideal herringbone gear helix is in the range of ______ 30 to 45
12. Material charges in foundry melting operation are composed of limestone, foundry coke and silica sand
13. Principal stress occur on these plane The shearing stress is zero
14. In a uniformly loaded simple beam, the maximum vertical shearing force occurs at either end support
15. In the Interest of design simplification and good kinematic compromise bevel gears adopted a standard pressure angle of ______
degrees. 20 °
16. It is recommended not to have a direct drive between driven and drive sprockets if the ratio of their teeth exceeds _______. Use 2 or
more step combination. 8 times
17. The rigidity of polymer can be increased by crystallization
18. Continuous stretching under load even If the stress is less than the creep
19. The purpose of lubrication is as mentioned except to lighten the load
20. The ratio of the pitch diameter in inches to the number of teeth English module
21. The reciprocal of a diametral pitch or the ratio of the pitch diameter to the no. of teeth module
22. Tools usually used in wood pattern making in foundry shop. saws and chisels
23. The principle materials used in the production of metal working tools: high carbon steel
24. The property of material wherein the content is continuously distributed through its entire mass homogeneity
25. Instantaneous center is also called _______. virtual center
26. The most known lubricants being utilized in whatever category of load and speed are oil, air, grease and dry lubricants like.
graphite
27. Stresses that are independent of loads is called residual stresses
28. Any internal/residual stress in a steel work can be remedied by:
A. tempering C. annealing
B. stress relieving D. all of these
29. A kilowatt is equal to ______ 57 BTU/min
30. Alloy application that improves strength of steel at high temperature application chromium
31. What is the stress to strain ratio within the elastic limit? modulus of elasticity
32. The product of the mass and the velocity of the center of gravity of the body is called. linear momentum
33. Almost always the soldering materials are a combination of the following alloys lead & tin
34. A pair of equal and opposite (not collinear) forces that tend cause a rotation of a body couple
35. Choose the economical type of material for gears that give/sustain good operating quality/life for intended operation
heat treated carbon steel
36. Peculiar strength of the metal to resist being crushed compressive strength
37. Steel spring material is usually hardened to 400 to 500 BHN and the carbon content is in the range of _______ 0.50 to 0.90 %
38. Material having a high electrical resistance and should not be used as conductor of electrical current nickel
39. General purpose grade of steel used for broiler plates, structurals etc. usually with carbon content of ______. 0.20 to 0.30%C
40. Generally applied on speed reducer due to larger speed ratio: worm gears
41. Recommended design practice for steel line shafting to limit the linear deflection to _____ inch/foot (maximum) 0.010
42. Pitch diameter less the diameter of the roller chain is equal to: bottom diameter
43. The angle made by the helix of the thread (in a straight thread) at the pitch diameter with a plane perpendicular to the axis is called
_________. lead angle
44. Big chain sprocket wheels are designed with spokes/arms are generally elliptical in cross section with major axis _____ times the
minor axis. 2
45. Not adaptable to welding due to low tensile strength and poor ductility. aluminum parts
46. One of these materials is not a structural steel? tool and die steel
47. Ratio of the angle of action of the pitch angle A. contact ratio
48. To avoid brittleness of weld or the residual stress in the welding it is normally stress relieved of _____tempering
49. Also called eccentrically loaded bearing is ______. offset bearing
50. Babbit bearing material maybe melted in a pouring ladle over an open fire. The temperature is about right when a wooden pine stick
used for stirring chars but does not ignite and at that stage the molten metal temperature is in the vicinity of ___ °F. 870
51. In general, alloys with high nickel content retain toughness to quiet low temperature up to ______ °F -320
52. Steel plates allowable tensile strength 396.41 N/m2
53. Torsional deflection is a significant consideration in the design of shaft and the limit should be in the range of _______ degree/foot
length. 0.08 to 1
54. A material plane was subjected to a load. When the load was removed the strain disappeared. From the structural change which of
the following can be considered about this material? it is elastic
55. Manganese steel standard designating, SAE ____ 13xx
56. It is required that pipes bigger than ___ mm. should not be screwed but flanged 63.5
57. The length of the hub should not be made lesser than the face width of the gear. Hub lengths usually vary from 1.25D to 2D where d
is the shaft diameter. The reasonable diameter of steel hub should be- 1.8 D
58. What is the difference between a shaper and a planer? the tool of the shaper moves while on the planer is stationary
59. The best materials for brake drums is ______. cast iron
60. Single forces which produces the same effect upon a mass replacing two or more forces acting together is called resultant
61. If shaft size is specified as diameter 2.00” max. and 1.99” min. in diameter then the 0.010” could be define as _______. Tolerance
62. Chromium steel standard designation SAE _______5xxx
63. The distance between similar, equally-spaced tooth surfaces in a given direction and along a given line. Pitch
64. Difference between maximum material limits of mating parts. Or it is a minimum clearance or maximum interference between parts
allowance
65. A material plane was subjected to a load. When the load was removed the strain disappeared. From the structural change which of
the following can be considered about this material? it is elastic
66. In the selection of wire rope, regular lay means wires and strands are arranged in the following manner: twisted in opposite direction
67. The property that characterizes a material's ability to be drawn into wire ductility
68. For acceptable ideal range of tightness which may result from the application of specific combination of allowances and tolerances. Fit
69. Heating of the metal to a temperature above the critical temperature and then cooling slowly usually in the furnace to reduce the
hardness and improve the machinability Is called: annealing
70. It is a general practice to use the following allowable stresses 4000 psi for main transmitting shaft and 8500 psi for small short shafts
and counter shaft for line shaft carrying pulley it is ____ psi 6000
71. A coupling that allows axial flexibility/movement in the operation. Made of alternate bolting of steel, leather, fabric and/or plastic
material into the two flanges Flexible disk coupling
72. The cast iron flywheels are commonly designed with a factor of safety of _________. 10 to 13
73. The surface along fillet curves or between the fillets radius of the two adjacent tooth or gear bottom land
74. Length of contact between two mating parts in a screw and nut threads measured axially is termed ______. Length of engagement
75. The differential of the shear equation is the _______. load on the beam
76. The following are parts of a micrometer caliper except for head screw
77. Which of the following raw materials are used in the foundry molding operation? silica sand, bentonite, flour/paste wate
78. The difference between cast steel and cast iron cast iron has lower strength more brittle and has lower ductility than cast steel
79. Ability to resist deformation under stress stiffness
80. Flat leather belting not recommended for used in a speed in excess of _____ fpm. 6000
81. Shafts readily available in the market are made in many ways and wide variety of material composition. It is likely be cold drawn
carbon steel in size smaller than ______ inches diameter. 3.75
82. The U.S standard gage for iron and steel was established in 1893 which is primarily a weight gage. The basis is the weight of wrought
iron which is at ___ lbs. per cubic foot. 480
83. The properties of metal to withstand loads without breaking down is strength
84. Curve formed by the path of a point on a straight line as it rolls along a convex base curve. The base curve is usually a circle and
generally used as the profile of gear tooth. Involute
85. Permissible variation of the manufactured/machined dimension is called _______tolerance
86. Allowance added in the casting pattern to compensate for the contraction of metal: shrinkage allowance
87. It is generally recommended and normal for a designer to add a hunting tooth to evenly distribute the wear on meshing teeth like a 53
teeth gears mesh with 30 teeth pinion. Find the rotation of pinion to mesh with same pair of teeth again 53
88. Machine shop instrument for checking the flatness of plane surfaces to 10ths of thousandths of a centimeter planimeter
89. When high strength and durability are a requirements for choosing gear materials it is preferable to use _______ material steel
90. _______ is a unit or energy? Ft.-lb.
91. Brazing is more superior than soldering in joining metals because: all of these
92. ______ is a work-supporting device which Is bolted to the saddle of the lathe machine. It travels with the cutting tool it is a prevention
of the springing away of the workpiece from cutting tools follower rest
93. The effective face width of a helical gear divided by gear axial pitch. approach ratio
94. Height of tooth above pitch circle or the radial distance between pitch circle and top land of the tooth. Addendum
95. The rule of thumb in journal bearing design; the clearance ratio/clearance should be. 0.0010
96. Used to change rotary motion to reciprocating motion __________. rack gears
97. The sum of their addendums and dedendums whole depth
98. When the motion is diminished/decreasing instead of increasing is called. retarded motion
99. The lathe compounds is used for: facing
100. The property of material that relates the lateral strain to longitudinal strain. Poisson’s circle
101. It improves red hardness of steel cobalt
102. It consists of two cranks, a stationary piece called the line of centers and the connecting rod is a four-bar linkage
103. The function of clutch in the machine tool is? to disconnect or connect at will the drive
104. The changes in shape or geometry of the body due to action of a force on it is called deformation or ________. Strains
105. Helix angle in the range of ______ degree is recommended for wide-face helical gears. less than 15
106. For an evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider a ________.
hunting tooth addition
107. In a spring design, spring index of 7 through 9 is best 4 through 7 and 9 through 16 are often used but spring index of _____ should
be avoided due to difficulties in making etc. less than 5
108. The purpose of _____ is to prevent gears from jamming together and making contact on both sides of their teeth
simultaneously. Backlash
109. The ratio of moment of inertia on a cross-section of a beam to this section modulus is a measure of distance
110. The most popular of all soldering materials in use has composition of 50/50% tin & lead
111. The separate forces which can be so combined are called component forces
112. The angle made by the helix of the thread (in a straight thread) at the pitch diameter with a plane perpendicular to the axis called
______. lead angle
113. Cold rolled shafting is not available in diameter larger than ______. 5 inches
114. The use of hardened steel for the mating metal gear appears to give the best results and longer operational life. The usual hardened
is in the range of. over 600 BHN
115. The lack of backlash in a spur gear design/operation may result to _______
A. overloading C. all of these
B. jamming D. overheating
116. As recommended the center to center distance between sprockets should not be less than _____ times the bigger sprocket 1 ½
117. The angle included between the sides of the thread measured in an axial plane in a screw thread. Half angle thread or 20°
118. In involute teeth, the pressure angle is often defined as the angle between the line of action and the line of tangent to the pitch circle.
It is also termed as- Angle of obliquity
119. The relative strength of a butt welding could be safety assumed as ____ % efficiency. 90
120. The path of contact in involute gears where the force/power is actually transmitted. It Is a straight imaginary line passing through the
pitch point and tangent to the base circle line of action