a Bobcat. Service Manual HB Series Hydraulic Breaker (Breaker HB280) S/N A5T500101 & Above (Breaker HB380) S/N A01Q00101 & Above (Europe Only) (Breaker HB580) S/N A00V00101 & Above (Europe Only) (Breaker HB680) S/N A00W00101 & Above (Breaker HB880) S/N A00X00101 & Above (Breaker HB980) S/N A00Y00101 & Above (Breaker HB1180) S/N A01R00101 & Above __ sn nan RN AR 6904105 (5-11) Prinod In USA, (© Boboat Company 2011 tof 40 Dealer Copy -- Not for Resale212884 10} JON -- Adog sejeeq 2of 40MAINTENANCE SAFETY Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator's Handbook and PITA SIN INCERE 51225 (secals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after| adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. 'w-2003-0807 Safety Alert Symbol: This symbol with a warning statement, means: "Warning, be alert! Your safety is involved!” Carefully read the message that follows. CORRECT P.90216 ‘Ai Nover service attachments / implements _ without instructions. See Operation & Maintenance Manual and Attachment! Implement Service Manual. 2k Cleaning and maintenance are required dally. Ad Never service or adjust attachment / implement with the engine running unless instructed to do so in manual. ‘A. Always lower the attachment / implement to the ground before lubricating or servicing. ‘Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate skin or eyes. A. Stop, cool and clean engine of flammable materials before checking fluids. A Keep body, loose objects and clothing away from moving parts, electrical contacts, hot parts and exhaust. A, Safety glasses are needed for eye protection from electrical ares, battery acid, compressed springs, fluids under pressure and flying dearis or when tools are used. Use eye Protection approved for type of welding. mswa0.0409 Bot 140 14 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleY x Bobcat. «- sot 140 42 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleSAFETY & MAINTENANCE . HYDRAULIC SYSTEM . . MAINFRAME SPECIFICATIONS .. ALPHABETICAL INDEX . Sof 140 CONTENTS 13 — eee eee BOOT seca yamaam acco ... SPEC-01 oe cea aes 6 eh . INDEX-01 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale* Bobcat. eof 140 14 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleFOREWORD SERIAL NUMBER LOCATION . . Attachment Serial Number DELIVERY REPORT ATTACHMENT IDENTIFICATION ... Mounting Frame Configurations . . Tot 140 15 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resalebof 40 1? x Bobcat. 16 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale‘SERIAL NUMBER LOCATION Attachment Serial Number Always use the serial number of the hydraulic breaker when requesting service information or when ordering parts. Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation. Figure 4 EARLY MODELS Figure 2 LATER MODELS P F-67436 Sof 140 ‘The breaker serial number plate (Item 1) [Figure 1], [Figure 2] or [Figure 3] is located on the frame. Figure 4 2 8 3 e s 3 2 > 18 & gS a NOTE: The breaker serial number (Item 1) [Figure 4] Is also etched into the face of the breaker power cell between the hydraulic ports. HB Series Hydraulic Breaker Service ManualDELIVERY REPORT Figure 5 ‘The delivery report must be completed by the dealer and signed by the owner or operator when the Bobcat hydraulic breaker is delivered. An explanation of the form must be given to the owner [Figure 5]. 10ot 40 18 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleATTACHMENT IDENTIFICATION ‘SHOWN WITHOUT MOUNTING FRAME. HOUSING RETAINING BAND P-6rea0A MAINTENANCE TOOL, HYDRAULIC QUICK COUPLERS tot 140 19 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleATTACHMENT IDENTIFICATION (CONT'D) Mounting Frame Configurations XCHANGE MOUNTING FRAME BREAKER MOUNT / X-CHANGE MOUNT Paeras PIN-ON MOUNTING FRAME BREAKER MOUNT / PIN-ON MOUNT Peers BOB-TACH MOUNTING FRAME STEP BOB-TACH STEP’ MOUNT BREAKER / eer HOSE GUIDE BOB-TACH / X-CHANGE MOUNTING FRAME STEP BOB-TACH MOUNT ze X-CHANGE MOUNT HOSE GUIDE Parse 12 ot 140 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleSAFETY & MAINTENANCE TROUBLESHOOTING . . Chart SERVICE SCHEDULE Chart INITIAL SETUP .. Assembly Hose Installation DAILY INSPECTION Attachment Mounting Frame . Bob-Tach X-Change .... Pin-On Attachment Manual Spring Loaded Coupler Hydraulic Quick Couplers ... LUBRICATING THE ATTACHMENT Lubrication Locations REGULAR MAINTENANCE ITEMS . Weekly Inspection ...... Retaining Band Replacement Nitrogen Chamber ......... REMOVAL AND INSTALLATION OF TOOL . Procedure (External Retaining Band) . . Procedure (Internal Retaining Band). ATTACHMENT STORAGE AND RETURN TO SERVICE Storage Return To Service ......... 130f 140 10-01 ~ 10-10-1 « 10-10-1 - 10-20-1 « 10-20-1 « 10-30-1 10-30-1 . 10-30-2 10-40-1 10-40-1 « 10-40-1 10-40-3 10-40-3 10-40-3 cranes etarlaeoee' ee ots 10-40-4 10-50-1 10-50-1 « 10-60-1 - 10-60-1 f =. 10-60-3 ama mee HE wees 10-60-4 10-70-1 10-70-1 ~ 10-70-10 10-80-1 . 10-80-1 10-80-1 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale14 ot 140 1? x Bobcat. 10-02 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale‘TROUBLESHOOTING Chart Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator's Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, tepairs or service. Untrained operators and failure to follow instructions can cause injury or death. Wana 7 NENA Ce] Ifthe breaker is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs on the breaker. Breaker problems can be affected by a hydraulic system that is not operating to specifications or such problems as a plugged fuel fier or hydraullc fter in the machine. Connect a flow meter to the machine to check the hydraulic pump output, relief valve setting and tube lines :0 check flow and pressure. (See the machine's Service Manual for the correct procedure to connect the flow meter). Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment. PROBLEM CAUSE CORRECTION Breaker will not fire. [Machine fluid reservor is low. [Add hydraulic fluid to the fluid reservoir. [Hydraulic hoses connected to wrong, ports. [Reverse hydraulic hoses. [Damaged hydraulic couplers. [Replace hydraulic couplers. [Machine main relief valve set too low. [Adjust main relief valve to correct setting, INo hydraulic flow to the breaker. [Check the hydraulic flow to the breaker. IMachine hydraulic pump not working [Check flow of hydraulic pump. [Repair or replace as needed. [Oil in the air chamber [Damaged intemal seals, replace seals (See [Breaker Service Manual) [Regulator ring damaged or installed backwards. [Replace regulator ring, (See Breaker Service Manual) Tool bushing Is worn. [Replace bushing. Breaker stops after three blows. [Regulator ring damaged, [Replace regulator ring. (See Breaker Service Manual) Breaker runs very slowly or blow per minute reducing. [Machine main relief valve set too low. [Adjust main relief valve to correct setting. INot enough hydraulic flow. Hest hydraulics for correct flow and pressure. [Excessive heat build up [Check oll cooler for debris and air low Check relief valve pressure. [Damaged hydraulic couplers. [Replace hydraulic couplers. [internal leakage [Check seals and O-rings in the breaker |Check piston, sleeve and seal carrier for lwear. (See the Breaker Service Manual) INo breaking force and hoses jumping. [Check diaphragm for damage. (See the [Breaker Service Manual) ‘Troubleshooting chart continued on next page. 16 0f 140 10-10-41 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale‘TROUBLESHOOTING (CONT'D) Chart (Cont'd) PROBLEM CAUSE CORRECTION Breaker fires erratically. [Machine main relief valve set too [Adjust main relief valve to correct setting, low. [Excessive back pressure. [Check for plugged or bent retum lines, [Low fluid level [Add fluid to the reservoir as needed, [Not enough hydraulic flow. Test hydraulics for correct flow and pressure. [Damaged hydraulic couplers. [Replace hydraulic couplers. Tool binding [Add grease to the tool shank fiting, [Breaker runs for twenty minutes then stops. Breaker will restart after thirty minutes of idle time. (Oil overheating [Clean machine radiator. [Adjust main relief valve to correct setting. [Add hydraulic fluid to the fluid reservoir [Breaker distributor damage from __|Replace distributor. (See Breaker Service joverheating Manual) [Breaker lacks striking force. [Regulator ring damaged. Replace regulator ring. (See Breaker Service Manual) [Not enough hydraulic flow. Test hydraulics for correct flow and pressure. [Accumulator nitrogen pressure low. [Check nitrogen pressure. Ifoil in accumulator ichamber, replace diaphragm. If pressure low, recharge nitrogen. (See Breaker Service Manual) [Make sure nitrogen fil plug is installed and torque to specifications. Tool is broken inside bushing, [Replace tool [Excessive heat build up. [Blank fring Refer to the hydraulic controls section for correct operating procedure. [Machine fluid reservoir is low. [Add hydraulic fluid to the fluid reservoir. [Hydraulic hoses between breaker jand machine are pulsing more than normal [Nitrogen charge pressure is ow. [Check nitrogen pressure. Ifoil in accumulator ‘Accumulator nitrogen pressure is low. ichamber, replace diaphragm. If pressure low, recharge nitrogen. (See Breaker Service Manual) [Hydraulic oll on breaker tool Damaged piston seals. Replace seals. (See Breaker Service Manual) Tool breakage Firing without sufficient down force [on the too. [Apply additional down force with the machine. [Using the tool as a pry bar. [Only use perpendicular down force on the tool lwhen breaking, do not pry with tool. [Grinding on the side face of the tool. (Grinding on the side face of the tool may cause. fatigue points or stress areas on the tool. Tool corrosion Ifthe breaker or tool is unused for extended periods of time, retract tool and grease the loutside of the tool. [Cold toot used in cold weather, keep tool in a warm area prior to usage. j36 The following oubleshooting chart also. 16 of 140 10-102 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleTROUBLESHOOTING (CONT'D) Chart (Cont'd) CHARGING INFORMATION | AFFECTED ON BREAKER [Accumulator charge is [Reduced life of the diaphragm - low. Jpossibly forcing the diaphragm into the schraeder valve inflation hole. [Accumulator charge is [Reduced diaphragm life - too high. possibly forcing the diaphragm into the grid holes, Figure 10-1 [Pressure Measured [Possible |Solution |Cause [KPA [bar (psi) lo-253 |o-25 Diaphragm Replace (0-360) damaged or |diaphragm. ldeftated. [Charge Nitrogen Chamber. 253-408 [25-40 [OK (360 - 580) [Above 40.8 [Above 40 [Diaphragm |Replace (Above S80) damaged. _ |diephragm. Charging Information Correct nitrogen charge pressure is an important factor in the service life of the breaker diaphragm [Figure 10-10- 11 When the charge is too low, the breaker will cycle faster than intended reducing the life of the diaphragm. Low charge also causes the breaker to not hit as hard as designed, reducing performance. When the charge is too high, the’ breaker will cycle slower than intended and build excessive heat affecting the performance and service life of the breaker and carrier. A service interval of every 12 months has been established for checking nitrogen charge. NOTE: If oll is detected in the nitrogen, the diaphragm is damaged and must be replaced. (See your Bobcat dealer for additional information.) 17 ot 140 10-10-3 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale1Bof 140 Uf 1? o = <= Bobcat. 10-104 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for Resale‘SERVICE SCHEDULE Chart WARNING ‘AVOID BURNS Too! tip may be hot after operating Use gloves when working with too). SERVICE SCHEDULE “nr” GREASE 5 TO 6 PUMPS EVERY 4 HOURS. PUSH TOOL IN BEFORE GREASING. 180f 140 10-20-41 Dealer Copy -- Not for Resale HB Series Hydraulic Breaker Service Manualoot 140 1? x Bobcat. 10-202 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP Assembly Installing The Bob-Tach Mounting Frame On The Breaker Figure 10-30-2 Installing The X-Change Mounting Frame On The Breaker Figure 10-30-3 Install a block of wood (Item 1) under the breaker (Item 2) [Figure 10-30-3}. Install a block of wood (Item 1) under the breaker (Item 2) [Figure 10-30-2]. »)__ Install the X-Change mounting frame (Item 3) on the breaker (Item 2) [Figure 10-30-3]. Install the Bob-Tach mounting frame (Item 3) on the _ Install the eight bolts (Item 4) [Figure 10-30-3] washers breaker (Item 2) [Figure 10-30-2} and nuts. Install the eight bolts (Item 4) [Figure 10-30-2] washers NOTE: The bottom mounting bolts will be installed and nut. Install the hose guard. with hose guard. Tighten the bolts and nuts in a cross pattern to 370 Nem (270 ftlb) torque NOTE: The bottom mounting bolts will be installed with hose guard. Tighten the bolts and nuts in a crisscross pattern to 370 Nem (270 ft-lb) torque. 2rot40 10-30-1 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Assembly (Cont'd) Installing The Pin-On Mounting Frame On The Breaker P Figure 10-30-4 On P6666 Install a block of wood (Item 1) under the breaker (Item 2) [Figure 10-30-4], Install the Pin-On mounting frame (Item 3) on the breaker (item 2) [Figure 10-30-4) Install te oight bolts (Item 4) [Figure 10-sU-4] washers. and nuts. NOTE: The bottom mounting bolts with hose guard. be installed Tighten the bolts and nuts in a crisscross pattern to 370 Nem (270 ft-lb) torque. otto 1030-2 Hose Installation Use the following list for the correct hose installation for your model breaker and machine. + HB280 (When Used On 316 And 418 Model Excavators) on Page 10-11-3. + HB680, HB880 And HB980 (Earlier Model Breakers) ‘on Page 10-11-5. + HB880 And HB980 (Later Model Breakers) on Page 10-11-6. + HB1180 (When Used On A300, S250, $300, $330, $630, $650, T250, T300, T320, T630 And T650 Model Loaders) on Page 10-11-8. + HB1180 (When Used On 442 Model Excavator) on Page 10-11-10. + HB880, HB9B0 And HB1180 (When Used On E60 Model Excavators) (SIN AGSZ11320 & Below) on Page 10-11-12 + HB1180 (When Used On E80 Model Excavators) on Page 10-11-13, HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Figure 10-30-7 Hose Installation (Cont'd) HB280 (When Used On 316 And 418 Model Excavators) ‘The breaker is supplied without the hoses and couplers installed on the breaker. Figure 10-30-5 Install the two hoses (Item 1) [Figure 19-30-7] on the 90° elbows (Item 1) [Figure 10-30-6] Tighten the hoses to 63 Nem (84 ft-lb) torque. Figure 10-30-8 Install the fittings (Item 1) [Figure 10-30-5]. Tighten the fittings to 189 Nem (140 feb) torque. Figure 10-30-6 Install the male coupler (tem 1) [Figure 10-30-8] on the hose that connects to the BP port. Install the two 90° elbows (Item 1) [Figure 10-30-6] in the ports, 2aot140 10-30-3 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Figure 10-30-11, Hose Installation (Cont'd) ‘HB280 (When Used On 316 And 418 Model Excavators) (Cont) Figure 10-30-9 Install the hose guard (Item 1) using the three bolts, washers and nuts (Item 2) [Figure 10-30-11] provided with the breaker. Tighten the three nuts to 370 Nem (270 fb) torque. Figure 10-30-12 Install the female coupler (item 1) [Figure 10-30-9] on the hose that connects to the BP port. Figure 10-30-10 The bolt (Item 1) and nut (Item 2) [Figure 10-30-12] need only to be lightly tightened. Remove the bolt (item 1) [Figure 10-30-10] washer and nut. 2aot 140 10-304 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) ‘HB680, HB880 And HB98O (Earlier Model Breakers) ‘The breaker is supplied without the hoses and couplers installed on the breaker. Figure 10-30-13, ‘The port marked HP (Item 1) [Figure 10-30-13] will be connected to the breaker hose with the male coupler. The port marked AP (Item 2) [Figure 10-30-13] will be ‘connected to the breaker hose with the female coupler. Tighten the fittings to 189 Nem (140 ft-lb) torque. Figure 10-30-14 Install the two 90° elbows (Item 1) [Figure 10-30-14] in the ports. Install the two hoses (Item 2) on the 90° elbows (item 1) [Figure 10-30-14) Tighten the hoses to 63 Nem (84 fb) torque, 2eot140 Figure 10-30-15 é a Install the male coupler (Item 1) [Figure 10-30-15] on the hose that connects to the HP port. Install the female coupler (Item 2) [Figure 10-30-15] on the hose that connects to the BP port. Figure 10-30-16 2 8 3 e s 3 2 > 2 5 8 & gS a Install the bracket (Item 1), the three bolts (Item 2 and 3) [Figure 10-30-16), washers and nuts. Tighten the two bolts and nuts (tem 2) [Figure 10-30-16] to 370 Nem (270 ftb) torque. ‘The bolt and nut (item 3) [Figure 10-30-16] need only to be lightly tightened. HB Series Hydraulic Breaker Service ManualINITIAL SETUP (CONT'D) Hose Installation (Cont'd) ‘HB880 And HB960 (Later Mode! Breakers) ‘The breaker is supplied without the hoses and couplers installed on the breaker. NOTE: When using the HB880 or HB980 breakers on ATT0, $630, S650, $750, S770, T630, T650, 1750 and 1770 model loaders or E60 excavator (SIN AGSZ11320 & Below), the breaker must be equipped with a diverter valve kit. See your Bobcat dealer for available kits. Install the hose guard. (See Figure 10-30-16 on Page 10- 11-5.) Figure 10-30-17 Earlier Models Install the straight fiting(s) (Item 1) [Figure 10-30-17] or [Figure 10-30-18] (if required) Install the 45° fitting (Item 2) [Figure 10-30-17] (it required). 2eot140 10-306 NOTE: If operating the breaker on an E60 excavator (SIN AGSZ11320 & Below), the 45° fitting (Item. 2) [Figure 10-30-17] is installed facing away from the straight fitting. Tighten the fittings to 114 Nem (84 ft-1b) torque. Figure 10-30-19 Figure 10-30-20 Later Models: PHO Install the hoses (Item 1) [Figure 10-30-19] or [Figure 10-30-20] on the fitings. Tighten the hoses to 114 Nem (84 ft) torque. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) HB880 And HB980 (Later Model Breakers) (Cont'd) Figure 10-30-21 E60 Excavator Hose Installation (Earlier) Figure 10-30-22 E60 Excavator Hose Installation (Later) Install the hoses (item 1) [Figure 10-30-21] or [Figure 10-30-21] on the fittings, Tighten the hoses to 114 Nem (84 ft-1b) torque. arot 140 Figure 10-30-23, 10-30-7 Install the male coupler (Item 1) [Figure 10-30-23] on the hose that connects to the valve P port (breaker HP port). Install the female coupler (Item 2) [Figure 10-30-23] on the hose that connects to the valve R port (breaker BP Port). HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) HB1180 (When Used On A300, $250, $300, $330, ‘3630, S650, T250, T300, T320, T630 And T650 Mode! Loaders) ‘The breaker is supplied without the hoses installed on the breaker. Figure 10-30-24 The port marked HP (Item 1) [Figure 10-30-24] will be ‘connected to the breaker nose with the male coupler. 2eot 140 10308 Figure 10-30-25, The port marked BP (Item 1) [Figure 10-30-25] will be connected to the breaker hose with the female coupler. Install the two 90° elbows (Item 1) [Figure 10-30-24] and [Figure 10-30-25] in the ports. Figure 10-30-26 Install the two hoses (Item 1) on the 90° elbows (Item 2) [Figure 10-30-26}. Installation: Tighten the hoses to 63 Nem (84 fib) torque. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) HB1180 (When Used On A300, $250, $300, 5330, 8630, S650, T250, T300, T320, T630 And T650 Model Loaders) (Cont'd) Figure 10-30-27 {i z Paine Install the male coupler (Item 1) [Figure 10-30-27] on the hose that connects to the HP port. Install the female coupler (Item 2) [Figure 10-30-27] on the hose that connects to the KM port. Figure 10-30-28 Remove the four bolts (Item 1) [Figure 10-30-28] washers and nuts. 2oot140 Figure 10-30-29 Install the hose guard (Item 1) using the four botts, washers and nuts (Item 2) [Figure 10-30-29] provided with the breaker. Tighten the four bolts and nuts (item 2) [Figure 10-30-29] to 370 Nem (270 ftb) torque. The bolt and nut (Item 3) [Figure 10-30-29] need only to be lightly tightened, HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) ‘HB1180 (When Used On 442 Model Excavator) ‘The breaker is supplied without the hoses installed on the breaker. Figure 10-30-30 Figure 10-30-32 Install the two hoses (item 1) on the 90° elbows (Item 2) [Figure 10-30-32). Tighten the hoses to 63 Nem (84 ft-lb) torque. Figure 10-30-33, The port marked HP (Item 1) [Figure 10-30-30] will be connected to the breaker hose with the screw type quick ‘coupler. Figure 10-30-31 For Model 442 Only = The port marked BP (item 1) [Figure 10-30-31] will be connected to the breaker hose with the sleeve type quick coupler. Install the two 90° elbows (Item 1) [Figure 10-30-30] and [Figure 10-30-31] in the ports. s00t140 10-30-10 Install the screw type male coupler (Item 1) [Figure 10- 30-33] on the hose that connects to the HP port. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) HB1180 (When Used On 442 Model Excavator) (Cont'd) Figure 10-30-34 For Model 442 Only P5660 Install the sleeve type male coupler (Item 1) [Figure 10- 30-34] on the hose that connects to the HB port Figure 10-30-35, Remove the four bolts (Item 1) [Figure 10-30-35] washers and nuts. stato 10-30-11 Figure 10-30-36 Install the hose guard (Item 1) using the four bolts, washers and nuts (Item 2) [Figure 10-30-36] provided with the breaker. Tighten the four bolts and nuts (item 2) [Figure 10-30-36] to 370 Nem (270 ftb) torque. The bolt and nut (item 3) [Figure 10-30-36] need only to be lightly tightened, Dealer Copy -- Not for Resale HB Series Hydraulic Breaker Service ManualINITIAL SETUP (CONT'D) Hose Installation (Cont'd) ‘HB8E0, HB980 And HB1180 (When Used On E60 Model Excavators) (S/N AGSZ11320 & Below) ‘The breaker is supplied without the hoses installed on the breaker. Figure 10-30-37 The port marked HP (Item 1) [Figure 10-30-37] will be connected to the breaker hose with the male coupler. Figure 10-30-38 The port marked BP (item 1) [Figure 10-30-38] will be ‘connected to the breaker hose with the female coupler. Install the two 90° elbows (Item 2) [Figure 10-30-37] and [Figure 10-30-38] in the ports. a2ott40 10-30-12 Figure 10-30-39 Install the two hoses (item 1) on the 90° elbows (Item 2) [Figure 10-30-39). Tighten the hoses to 63 Nem (84 ft-lb) torque. Figure 10-30-40 Parte Install the male coupler (Item 1) [Figure 10-30-40] on the hose that connects to the HP port. Install the female coupler (Item 2) [Figure 10-30-40] on the hose that connects to the BP port. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) 1HB1180 (When Used On E80 Model Excavators) ‘The breaker is supplied without the hoses installed on the breaker. Figure 10-30-41 The port marked HP (Item 1) [Figure 10-30-41] will be connected to the breaker hose with the male coupler. Figure 10-30-42 ‘The port marked BP (Item 1) [Figure 10-30-42] will be connected to the breaker hose with the female coupler. Install the two 90° elbows (Item 2) [Figure 10-30-41] and [Figure 10-30-42] in the ports, aaott40 10-30-13, Figure 10-30-43, Install the two hoses (Item 1) on the 90° elbows Item 2) [Figure 10-30-43). Tighten the hoses to 63 Nem (84 ft-lb) torque. Figure 10-30-44 Peirie Install the male coupler (Item 1) [Figure 10-30-44] on the hose that connects to the HP port. Install the female coupler (Item 2) [Figure 10-30-44] on the hose that connects to the BP port. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleINITIAL SETUP (CONT'D) Hose Installation (Cont'd) HB1180 (When Used On E80 Model Excavators) (Cont) Figure 10-30-45 Figure 10-30-46 Install the hose guard (Item 1) using the four bolts, washers and nuts (Item 2) [Figure 10-30-46] provided with the breaker. Tighten the four bolts and nuts (Item 2) [Figure 10-30-46) to 370 Nem (270 ft-lb) torque. Remove the four bolts (tem 1) [Figure 10-30-45] The bolt and nut (Item 3) [Figure 10-30-46] need only to washers and nuts. aeott40 be lightly tightened, 10-30-14 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleDAILY INSPECTION Attachment Mounting Frame Figure 10-40-1 we Inspect the Bob-Tach wedge mounts (item 1), mounting flange (item 2) [Figure 10-40-1] and all welds on the breaker mount for wear and damage each time the breaker is removed from the machine. Bob-Tach Hand Lever Bob-Tach A WARNING AVOID INJURY OR DEATH The Bob-Tach wedges must extend through the holes in the attachment mounting frame. Levers must be fully down and locked. Failure to secure wedges can allow attachment to come off. 2715-0208 Figure 10-40-2 asot140 10-40-1 Push down on the Bob-Tach levers until they are fully ‘engaged in the locked position [Figure 10-40-2] (wedges fully extended through the attachment mounting frame holes), ‘The levers and wedges must move freely [Figure 10-40- 2 Figure 10-40-3 Bob-Tach wedge must contact the lower edge of the attachment mounting frame hole. PT sale ‘The wedges must extend through the holes in the % attachment mounting frame, securely fastening the attachment to the Bob-Tach [Figure 10-40-3} 5 lot for NOTE: If the wedge does not contact the lower edge > of the hole, the attachment will be loose and ‘can come off the Bob-Tach. “opy ~ Inspect the mounting frame on the attachment. (See the © machine's Operation & Maintenance Manual for & inspecting the Bob-Tach). Replace any parts that are § damaged, bent or missing. Keep all fasteners tight. Look for cracked welds. Contact your Bobcat dealer for repair or replacement parts. Lubricate the wedges. (See the machine's Operation & ‘Maintenance Manual for the correct procedure.) HB Series Hydraulic Breaker Service ManualDAILY INSPECTION (CONT'D) Bob-Tach (Cont'd) Power Bob-Tach 7 aN SNe) AVOID INJURY OR DEATH ‘The Bob-Tach wedges must extend through th holes in the attachment mounting frame. Lever must be fully down and locked. Failure to secure wedges can allow attachment to come off. 2716-0208 Figure 10-40-4 Loader Switch ca ‘WEDGES Pena B16 Figure 10-40-5 PoaTeOOA Push and hold the BOB-TACH "WEDGES DOWN" switch (item 1) [Figure 10-40-4] and until the levers are fully ‘engaged in the locked position [Figure 10-40-5] (wedges fully extended through the attachment mounting frame holes). 260140 10-402 Figure 10-40-6 ed < Bob-Tach wedge must contact the lower edge of the attachment mounting frame hole. ‘The wedges must extend through the holes in the attachment mounting frame, securely fastening the attachment to the Bob-Tach [Figure 10-40-6} NOTE: If the wedge does not contact the lower edge of the hole, the attachment will be loose and ‘can come off the Bob-Tach. Inspect the mounting frame on the attachment. (See the machine's Operation & Maintenance Manual for inspecting the Bob-Tach). Replace any parts that are damaged, bent or missing. Keep all fasteners tight. Look for cracked welds. Contact your Bobcat dealer for repair or replacement pars. Lubricate the wedges. (See the machine's Operation & ‘Maintenance Manual for the correct procedure.) HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleDAILY INSPECTION (CONT'D) X-Change Figure 10-40-7 Inspect the X-Change mount (Item 1) [Figure 10-40-7] and all wolds on the breaker mount for wear or damage each time the breaker is removed from the machine. Repair or replace damaged parts. Pin-On Attachment Figure 10-40-8 Inspect the Pin-On mount for wear or damage. Inspect the pivot pins (Item 1) [Figure 10-40-8] and mounts (on the attachment) for wear or damage. Repair or replace damaged parts. aro 140 Manual Spring Loaded Coupler Figure 10-40-9 Inspect the manual spring loaded coupler and mount for wear or damage. Inspect the pivot pins (Item 1) [Figure 10-40-9] and mounts (on the attachment!) for wear or damage. Repair or replace damaged parts. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleDAILY INSPECTION (CONT'D) Hydraulic Quick Couplers Figure 10-40-10 Inspect the quick coupler for damage and / or cracks. Replace the couplers if damaged. ‘New breakers are supplied with a more durable coupler (item 1). This coupler uses 4 curved latches (Item 2) rather than the 16 round latches (Item 3) that are used on ‘standard couplers (Item 4) [Figure 10-40-10]. ‘All loaders and attachments (except the breakers) arc factory supplied with coupler (Item 4). Itis recommended that the existing coupler on the machine be replaced by coupler (Item 1) [Figure 10-40-10] for increased coupler service life. (See your Bobcat Dealer for replacement arts.) ‘The coupier (Item 1) [Figure 10-40-10] can be identified bby the black color on the coupler body or by retracting the sleeve and viewing the couplers as shown. 38ot140 10-404 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleLUBRICATING THE ATTACHMENT Lubrication Locations WEIS AVOID BURN INJURY Breaker tool can be hot after use. Let breaker tool cool or use gloves when handling tool. w-2204.0008 Put the breaker in the horizontal position. Fully lower the breaker to the ground and stop the engine. Push the tool up inside the breaker as far as possible. Figure 10-50-1 Use the maintenance tool (Item 1) to tum the retainer band (Item 2) until the grease fitting (Item 3) is accessible. Push the tool (Item 4) [Figure 10-50-1} fully into the breaker. NOTE: Do not use an electric or pneumatic grease gun. Over greasing may damage the seal. NOTE: Failure to push the tool up inside the breaker before greasing may cause seal damage. ‘Apply grease (4 - 5 pumps) to the upper end of the tool at the orease fitting (Item 3) [Figure 10-50-1] every 4 hours Cf operation or sooner if the tool looks dry. Always use a good quality lithium base multipurpose grease when lubricating the attachment. Apply lubricant until extra grease shows, 90140 10-50-1 If the tool is not greased at recommended intervals, too! and bushing wear will occur. Figure 10-50-2 External Retaining Band Use the maintenance tool (Item 1) to tum the retainer band (Item 2) [Figure 10-50-2] until the grease fitting is covered to keep aut contar Dealer Copy -- Not for ResaleLUBRICATING THE ATTACHMENT (CONT'D) Lubrication Locations (Cont'd) Figure 10-50-3, Rotate the tool pin retainer band to access the grease fiting. Apply grease (5 - 6 pumps) to the grease fitting (Item 1) ‘igure 10-50-3] every 4 hours of operation or sooner if the tool looks dry. NOTE: Use a gand quality lithium hased grease Lower quality grease may melt when hot and reduce the life of the tool and bushing. Rotate the retainer band to the closed position after greasing. IMPORTANT Underwater use of the breaker will cause internal damage. No portion of the breaker may be submerged. 12053-0589 oot 140 10-50-2 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREGULAR MAINTENANCE ITEMS Weekly Inspection WEIS AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: + When fluids are under pressure. + Flying debris or loose material is present. + Engine is running. + Tools are being used. w-2010.0907 Figure 10-60-1 a Parra Figure 10-60-2 ly jor o WRONG te Inspect both ends of the tool (Item 1) [Figure 10-60-1] and [Figure 10-60-2] for damage and / or cracks. Replace the tool if damaged or worn. vorar Inspect the side edges of the retaining pin groove (Item 2) [Figure 10-60-1] and [Figure 10-60-2]. If metal burrs, are present on the outer edge, carefully file or grind the burrs. Do not grind on the diameter of the tool. Grind the tool length ways, NOT side ways. Do not weld on the tool. stato Figure 10-60-3, Use the maintenance tool (Item 1) to inspect the tool retainer pin (Item 2) for wear. Replace the pin if the maintenance tool notch (Item 3) [Figure 10-60-3] fits ‘over the pin along the length of the pin. Inspect the pin along the entire length. Replace the pin if damaged For Models HB280, HB680, HB880, And HB980 Figure 10-60-4 Dealer Copy -- Not for Resale Check the end chamfer on the bushing, Install the maintenance tool (Item 1) into the bushing (item 2) [Figure 10-60-4] as shown and rotate the tool 180° to check the chamfer. Replace the bushing if the tabs (Item 1) on the tool contact the end of bushing (Item 3) [Figure 10-60-4] at any point. NOTE: The bushing is shown removed for photo clarity. NOTE: Failure to replace a worn bushing may result in reduced performance. HB Series Hydraulic Breaker Service ManualREGULAR MAINTENANCE ITEMS (CONT'D) Weekly Inspection (Cont'd) For All Models Figure 10-60-5 Check the internal wear on the bushing, Install the maintenance tool (Item 1) into the bushing (item 2) [Figure 10-60-5] as shown and rotate the tool 180° to check the chamfer. Replace the bushing if the tabs (llem 1) on the ‘maintenance tool contact the end of the bushing (Item 2) at any point of the diameter of the bushing (Item 3) [Figure 10-60-5). NOTE: The bushing is shown removed for photo clarity. NOTE: Failure to replace a worn bushing may result in reduced performance. 420140 10-602 Figure 10-60-68 External Retaining Band P.er7a0 Inspect the retaining band (Item 1) [Figure 10-60-6] for wear or damage. Replace the retaining band if a gap of more than 2 mm. (0.08 in) can be measured at any point between the side of the band and the side of the housing (item 2) [Figure 10-60-6). Figure 10-60-7 Internal Retaining Band If the retaining band (Item 1) [Figure 10-60-7] is damaged, see your Bobcat dealer for replacement information and parts. ‘The breaker will need to be removed from the mounting frame to service the retaining band (Item 1) [Figure 10- 60-7], HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREGULAR MAINTENANCE ITEMS (CONT'D) Retaining Band Replacement WEIS AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: + When fluids are under pressure. + Flying debris or loose material is present. + Engine is running. + Tools are being used. w-2010.0907 Figure 10-60-8 Position the breaker so the hose guard (Item 1) [Figure 10-60-8] is facing up. Install a block of wood (Item 2) [Figure 10-60-8] under the breaker. Position the retaining band (Item 3) [Figure 10-60-8] ‘over the end of the breaker with the slot in the retainer band facing up. 4aof140 Figure 10-60-9 P-OITTS Using a second block of wood (item 1) and a hammer, force the retaining band (Item 2) [Figure 10-60-9] over the end of the breaker. After the retaining band is positioned over the breaker frame, use the gauge tool to reposition the retaining band (on the breaker frame. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREGULAR MAINTENANCE ITEMS (CONT'D) Nitrogen Chamber Checking The Nitrogen Chamber Charge Pressure Use the following procedure to check the nitrogen charge pressure, NoTi : Hydraulic pressure in the breaker can affect, ‘checking the accumulator charge pressure. Before checking the charge pressure, relieve the hydraulic pressure. ‘The breaker check valve is located under the breaker ‘mounting frame. Remove the breaker mounting frame. AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: When fluids are under pressure. + Flying debris or loose material is present. + Engine is running. + Tools are being used. w-2019-0907 Use the nitrogen accumulator charge pressure gauge MEL1523B to check the pressure. Figure 10-60-10 Block up the breaker so the tool (Item 1) [Figure 10-60- 10] is not under pressure and is not in contact with the nitrogen chamber, 44ot40 10-604 Figure 10-60-11, P-OTBIGA Remove the plug (item 1) [Figure 10-60-11]. NOTE: If the plug (Item 1) (Figure 10-60-11] is tight, tap the end of the plug with a hammer before removing. Figure 10-60-12 J Piece Install the correct adapter (Item 1) [Figure 10-60-12] on the gauge. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREGULAR MAINTENANCE ITEMS (CONT'D) Nitrogen Chamber (Cont'd) Checking The Nitrogen Chamber Charge Pressure (Conta) Figure 10-60-13 3,2 mm (0.125 in) | — Paats8 ‘Measure the pin (Item 1) [Figure 10-60-13] protrusion, ‘Manually extend or retract the pin until the pin measures 3,2 mm (0.125 in) from pin tip to adapter face. Figure 10-60-14 Loosen the adapter until the pin is flush with the end of the adapter as shown [Figure 10-60-14], 480140 Figure 10-60-15 Install the gauge / adapter on the breaker [Figure 10-60- 15). Tighten the adapter (Item 1) [Figure 10-60-15] on the breaker. Figure 10-60-16 ‘Slowly turn the gauge valve body (Item 1) [Figure 10-60- 16] clockwise until the gauge shows a reading. If the pressure is low, recharge the breaker. See your Bobcat dealer for available kits. HB Series Hydraulic Breaker Service Manual opy -- Not for ResaleREGULAR MAINTENANCE ITEMS (CONT'D) Nitrogen Chamber (Cont'd) Discharging The Nitrogen Chamber 7 aN SNe) AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exi + When fluids are under pressure. + Flying debris or loose material is present. + Engine is running. + Tools are being used. w-2010-0007 ‘The breaker check valve is located under the breaker ‘mounting frame. Remove the breaker mounting frame. Figure 10-60-18 Using a small shaft, push the valve (Item 1) [Figure 10- 60-18] inward to release the gas pressure. NOTE: If oll is detected in the nitrogen, the diaphragm is damaged and must be replaced. (See your Bobcat dealer for additional information.) Figure 10-60-17 Install the plug in the charge valve. Tighten the plug to 37 Nem (27 ftlb) torque. NOTE: When in doubt of nitrogen charge pressure or when recharging a hot breaker, release the nitrogen pressure completely and recharge the nitrogen chamber. P-oret6 Remove the plug (item 1) [Figure 10-60-17] from the charge valve. 4801140 10-606 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREGULAR MAINTENANCE ITEMS (CONT'D) Nitrogen Chamber (Cont'd) Charging The Nitrogen Chamber NOTE: When in doubt of nitrogen charge pressure or when recharging a hot breaker, release the nitrogen pressure completely and recharge the nitrogen chamber. Figure 10-60-19 Pare Block up the breaker so the tool (Item 1) [Figure 10-60- 19] is not under prescure and ig not in contact with the nitrogen chamber. Figure 10-60-20 P1819 Remove the plug (Item 1) [Figure 10-60-20}. NOTE: If the plug (Item 1) [Figure 10-60-20] is tight, tap the end of the plug with a hammer before removing. a7 of140 Figure 10-60-21 Install the adapter (Item 1) [Figure 10-60-21] on the “Above 7,0 kPa (6,89 bar) (100 psi)" side of the charging tool. Figure 10-60-22 2 8 3 e s 3 2 > 8 & gS a Install he charging too! (Item 1) [Figure 10-60-22] on the breaker. Remove the cap (Item 2) [Figure 10-60-22] from the charging tool HB Series Hydraulic Breaker Service ManualREGULAR MAINTENANCE ITEMS (CONT'D) Nitrogen Chamber (Cont'd) Charging The Nitrogen Chamber (Cont'd) Figure 10-60-23 P-GTEZ2A Connect the nitrogen hose (Item 1) to the charging tool (item 2) [Figure 10-60-23). Using the regulator vaive on the nitrogen tank, stowty fill the chamber to the 32,6 kPa (32 bar) (464 psi). (Close the valve on tha nitragan tank Disconnect the hase and charging tool. ae of40 10-608 Figure 10-60-24 P-atet6 NOTE: Inspect the O-ring on the plug (Item 1) [Figure 10-60-24] for damage. Replace if necessary. Install and tighten the plug (Item 1) [Figure 10-60-24). Tighten the plug to 37 Nem (27 ftb) torque. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL Procedure (External Retaining Band) Tool Removal For Earlier Breaker Models A. WARNING AVOID INJURY OR DEATH Securely block up the attachment before working underneath. 2795-0408 NOTE: For later breaker models (See Tool Removal For Later Breaker Models on Page 10-70-4.) Figure 10-70-1 LP es 6 Fo Raise and block (Item 1) [Figure 10-70-1] the front of the breaker. Peat Pull the tool (Item 2) [Figure 10-70-1] out as far as Possible. (This will help to hold the tool retaining pin in place when the retainer is repositioned.) Place a piece of cardboard or a shop towel (Item 3) [Figure 10-70-1] under the breaker for the tool retaining pin to land on. This will keep the pin from being contaminated ift falls on the ground. ‘AVOID BURN INJURY Breaker tool can be hot after use. Let breaker tool cool or use gloves when handling tool. 204.0908 490t140 10-70-41 Figure 10-70-2 Install the maintenance tool (Item 1) [Figure 10-70-2} Figure 10-70-3 Turn the maintenance tool (Item 1) 90° to expand the band (Item 2) [Figure 10-70-3} HB Series Hydraulic Breaker Service Manual 2 8 3 e s 3 2 > 2 5 8 & aREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Too! Removal For Earlier Breaker Models (Cont'd) Figure 10-70-4 Move the band (Item 1) [Figure 10-70-4] forward as shown. Figure 10-70-5 Push the tool towards the breaker and remove the tool retainer pin (Item 1) [Figure 10-70-5]. spot 140 10-702 Figure 10-70-6 Remove the tool (Item 1) [Figure 10-70-6] Figure 10-70-7 | ef GREASE Patra Apply grease to the top section of the tool [Figure 10-70- 7 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Tool Removal For Earlier Breaker Models (Cont'd) Figure 10-70-8 {{tem 1) [Figure 10-70-8]. NOTE: Use a quality lithium based grease. Lower quality grease may melt when hot and reduce the life of the tool and bushing. stott4o 10-70-3 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Too! Removal For Later Breaker Models AVOID INJURY OR DEATH Securely block up the attachment before working underneath 95-0400 NOTE: For earlier breaker models (See Tool Removal For Earlier Breaker Models on Page 10-70- 1)(See Tool Removal For Earlier Breaker Models on Page 10-70-1.) NOTE: Later breaker models can be identified by the two band retainers that are located on each sides of the band. Figure 10-70-9 BAND RETAINERS P-GOTEIA Raise and block (Item 1) [Figure 10-70-9] the front of the breaker. Pull the tool (Item 2) [Figure 10-70-9] out as far as Possible. (This will help to hoki the tool retaining pin in place when the retainer is repositioned.) Place a piece of cardboard or a shop towel (Item 3) [Figure 10-70-9] under the breaker for the tool retaining pin to land on. This will keep the pin from being ‘contaminated if it falls on the ground. s20t140 10-704 AVOID BURN INJURY Breaker tool can be hot after use. Let breaker tool cool or use gloves when handling tool. 2204-0005, Figure 10-70-10 Install the maintenance tool (Item 1) [Figure 10-70-10] Figure 10-70-11 Tum the maintenance tool (item 1) 90° to expand the band (Item 2) [Figure 10-70-11] HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Figure 10-70-14 Procedure (External Retaining Band) (Cont'd) Tool Removal For Later Breaker Models (Cont'd) Figure 10-70-12 i GREASE Apply grease to the top section of the tool [Figure 10-70- 14) Figure 10-70-15 Rotate the maintenance tool (Item 1) and the band (Item 2) until the maintenance tool (Item 1) [Figure 10-70-12] is under the beaker. The tool retainer pin (Item 3) [Figure 10-70-12] will drop ‘out from the bottom of the breaker. Figure 10-70-13 P-6rr28 Apply grease to the inside diameter of the lower bushing (item 4) [Figure 10-70-15}. NOTE: Use a quality lithium based grease. Lower quality grease may melt when hot and reduce the life of the tool and bushing. ‘The breaker tool (Item 1) [Figure 10-70-13] can now be removed from the breaker by pulling out on the tool. sa0t140 10-70-5 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Too! installation For Earlier Breaker Models NOTE: Forlater breaker models (See Too! Installation For Later Breaker Models on Page 10-70-8.) Figure 10-70-16 O Install the tool (Item 1) [Figure 10-70-16] in the breaker. Perro Figure 10-70-17 Align the notch in the tool with the hole (Item 1) [Figure 10-70-47] in the housing, s4ot140 10-706 Figure 10-70-18 of Inspect the tool retainer pin (Item 1) [Figure 10-70-18] for wear or damage before installation. To inspect pin diameter (See Weekly Inspection on Page 10-60-1.) Figure 10-70-19 P6736 Install the maintenance tool (Item 1) and turn 90° to ‘expand the band (Item 2) [Figure 10-70-19] HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Tool Installation For Earlier Breaker Models (Contd) Figure 10-70-20 Install the tool retainer pin (Item 1) [Figure 10-70-20]. NOTE: Pull the tool outwards to help hold the retainer pin in place when reinstalling the band. Figure 10-70-21 Move the band (Item 1) [Figure 10-70-21] back over the tool retainer pin. s80f140 Figure 10-70-22 10-70-7 Turn the maintenance tool (Item 1) [Figure 10-70-22] 90°and remove the maintenance tool, Turn the band so that the grease fitting and the retainer pin are not exposed. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Too! installation For Later Breaker Models NOTE: For earlier breaker models (See Tool Installation For Earlier Breaker Models on Page 10-70-6.) Figure 10-70-23, Install the breaker tool (Item 1) [Figure 10-70-23) into the breaker. Figure 10-70-24 Install the maintenance tool (Item 1) and rotate the band, (item 2) until the tool retainer pin hole (Item 3) [Figure 10-70-24] is visible at the top of the breaker. s60t 140 10-708 Figure 10-70-25 a Inspect the tool retainer pin (Item 1) [Figure 10-70-25] for wear or damage before installation. To inspect pin diameter (See Weekly Inspection on Page 10-60-1.) Figure 10-70-26 Install the tool retainer pin (Item 1) [Figure 10-70-26} ‘The breaker tool may need to be rotated so the retainer pin will install correctly into the breaker and breaker tool, HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (External Retaining Band) (Cont'd) Tool Installation For Later Breaker Models (Cont'd) Figure 10-70-27 Rotate the maintenance tool (Item 1) and band (Item 2) [Figure 10-70-27] so the slot in the band is not directly over the tool retainer pin, Figure 10-70-28 Rotate the maintanance tool (Item 1) (Figure 10-70-28] 90° and remove the maintenance teal. srot 140 10-70-9 HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Procedure (Internal Retaining Band) Removing The Too! 7 aN SNe) ‘AVOID BURN INJURY Breaker tool can be hot after use. Let breaker tool cool or use gloves when handling tool. 04.0005, 7 NaN NN) AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exi + When fluids are under pressure. + Flying debris or loose material is present. + Engine is running. + Tools are being used. w2010-0007 Figure 10-70-29 Raise and block (Item 1) [Figure 10-70-29] the front of the breaker. seo 40 10-70-10 7 NAN Ce) ‘AVOID INJURY OR DEATH Securely block up the attachment before working underneath. 2795-0400 Figure 10-70-30 The maintenance tool (Item 1) [Figure 10-70-30] that is supplied with the breaker will be used to remave the tool retainer pin. If this tool is not available, a flat blade screw driver can be used.) Figure 10-70-31 Insert the tip of the tool (Item 1) [Figure 10-70-31] between the breaker frame and the tool retainer band, Use the tool to rotate the retainer band inside the breaker frame. HB Series Hydraulic Breaker Service Manual Dealer Copy -- Not for ResaleREMOVAL AND INSTALLATION OF TOOL (CONT'D) Figure 10-70-34 Procedure (Internal Retaining Band) (Cont'd) Removing The Tool (Cont'd) Figure 10-70-32 o7 Insert a screw driver or punch (Item 1) through the access hole on the bottom of the frame and push the tool retaining pin (Item 2) [Figure 10-70-34] up and remove the retaining pin Fao Figure 10-70-35 Insert the end of the tool (Item 1) [Figure 10-70-32]. Lift up on the too! to allow the tab on the end of the retainer band to go under the frame opening. NOTE: Keep tool retaining components and tool bushings free of dirt and debris. Figure 10-70-33, Dealer Copy -- Not for Resale Using a lifting device, remove the tool (Item 1) [Figure 10-70-35]. Continue using the maintenance tool (Item 1) to rotate the retainer band until the tool retainer pin (Item 2) [Figure 10-70-33] is exposed. s90t140 10-70-11 HB Series Hydraulic Breaker Service Manual