Values Outage Management On-Site Machining

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Parts & Components Engineering

On-Site Machining
Portable turning lathe

• Capacity:
• Weight: upto 100 t,
• Maximum diameter: 4’500 mm
• Rotor length: diameter und 12 m length
• Free shape machining capabilty with 2-axis CNC controlled tool unit

• Typical applications for power plants and ndustry:

• Turning and grinding of bearing areas – axial and radial,
• Exchange of labyrinth seals,
• Re-machining of blade grooves,
• Re-machining of blade shrouds,
• Re-blading of turbine rotors,
• Machining of drums and rollers,
• Handling-device for welding, coating and inspection activities,
• Low speed balancing of rotors with special add-on

Date: 01/08/2013
Page: 2 General information On-Site machining
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On-Site Machining
Boring bars

• Capacity:
• Maximum diameter: 4’000 mm
• Length: variable
• Turning, ginding, milling modules

• Typical applications for power plants and industry:

• Turning of bearings and bearing housing (gear boxes and diesel engines),
• Through and blind holes,
• Repairs of life steam valves (e.g. diffusors),
• Exchange of seals in casings,
• Machining of axial and radial seat faces in casings (e.g. diaphragm seats in turbine
casings),
• Machining of inner walls of tanks and reservoirs (e.g. crackers),
• Measurement works

Date: 01/08/2013
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On-Site Machining
Flange facing machines

• Capacity:
• Diameter: upto 4’000 mm standard (special applications upto 10 m diameter)
• Turning, drilling, ginding, milling modules

• Typical applications for power plants and industry:

• Machining of flanges (e.g. pipe flanges, tank and reservoir flanges, man holes etc.),
• Sealing faces and lens gaskets,
• Radial grooves,
• Machining of couplings,
• Machining of hydro turbine components (turbine casings, pressure regulators, valves)

Date: 01/08/2013
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On-Site Machining
Bed milling devices

• Capacity:
• X-axis: upto 1’000 mm
• Y-axis: variable
• Drilling, ginding, milling modules

• Typical applications for power plants and industry:

• Machining of press tables,
• Machining of axial guides,
• Foundations,
• Grooves and pockets,
• Split faces of turbine casings,
• Flanges

Date: 01/08/2013
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Reference projects
Customer Description Plant Unit Equipment

Alstom Schweiz AG Machining of 4 LP-turbine rotors Taiwan Nuclear steam Portable lathe
• Machining of asymetric blade groove turbine
• Rotor weight 96 ton each
Alstom Schweiz AG Machining of GT24 vane carrier Birr (CH) Gas turbine Boring bar
Castejon (ESP)
Alstom Schweiz AG Machining of GT24 compressoer Birr (CH) Gas turbine Boring bar
Variuos global
Alstom Schweiz AG Machining of GT11 rotor Various global Gas turbine Portable lathe
• L-groove repair
AXPO Schweiz AG Machining of LP steam turbine gland steam Beznau (CH) Nuclear steam Flange facer
seal surface turbine
Deutsche Babcock Machining of steam turbin Bahrain Conventional Boring bar
• New labyrinth seals and shrouds of steam turbine
new blading of LP-turbine
• Deviator sela surface
Deutsche Babcock Machining of IP-LP steam turbine rotor United Arab Conventional Portble lathe
• New labyrinth seals Emirates steam turbine
• Installaltion of new blades and
machining of shrouds
TEBSA Machining of LP turbine casing Colombia Conventional Boring bar
• Installation of new erosion rings steam turbine
between blades
• Machining of Labyrinth seals
Date: 01/08/2013
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Reference projects
Machininig of GT vane carrier

Date: 01/08/2013
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Reference projects
Machininig of ST gland seal flange

Date: 01/08/2013
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Reference projects
Machininig of ST labyrinth seals and
shrouds

Date: 01/08/2013
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Reference projects
Machininig of GT casing

Date: 01/08/2013
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Reference projects

Machininig of ST casing for erosion rings

Date: 01/08/2013
Page: 11 General information On-Site machining
© n-protec ag