SYTOil Tech

Oil Conditioner
Presentasi untuk :
MASPI
Jakarta, 25 Januari 2022
PF Interval
Page 2
Contamination
- Water à H2O,
- Oxygen à O2
- Wear Metals à particle metal beragam ukuran
- Other Particles à particle non metal
- Varnish àby-product oil oxidation, difficult to remove
- Chlorine and other Acidic Compounds
Page 3
Oil Purifying Methods
- Cartridge Filter (2µm particles size)

- Centrifugal Force
- Cyclone (similar to Centrifugal Force)
- Vacuum Chamber (> 200 ppm moisture)
- Double Vacuum Chamber ( < 100ppm moisture)
- Electric Absorption Filtration ( >0,05 µm particles size)
- Micro Bubble Technology
Page 4
Centrifuge/Kidney Loop Disadvantages
1. Particle :
Partikel < 2µm lolos. (NAS1638/ISO specs à Only Particle Count > 2 µm)
2. Total Acid Number (TAN):

Wear Metals, O2, H2O & Senyawa Acidic naik à TAN.
TAN menunjukkan banyaknya Senyawa Asam Potassium Hidroksida

(mgKOH/g) yg diperlukan untuk menetralkan kandungan asam dalam oil.
Centrifuge/Kidney Loop tidak mampu membuang “impurity” secara optimal.
Page 5
3. Varnish:
Varnish = By-product Oil Oxidation
O2 bereaksi dengan sub-micron wear metal dan tidak dapat dibuang oleh
Centrifuge/Kidney Loop karena ukuran partikelnya submicronà0,05µm
Kandungan Varnish tinggi à friction à early worn-out , karena lengket di

permukaan metal.
Before After
Page 6
4. O2:
Oksidasi dalam oli à menimbulkan Varnish.
Untuk menghindari terjadinya oksidasi, O2 harus dibuang dari oil.
5. H2O:
Kadar air dalam oil (Emulsified Oil) menyebabkan efek negatif pada sistem
pelumasan, seperti : Naiknya Viscosity, Oil Pump Cavitation, TAN.
Centrifuge/Kidney Loop tidak dapat membuang seluruh H2O dan O2.

Walaupun menggunakan teknologi “Cyclone or Evaporator”, efisiensinya
sangat rendah.
Page 7
SYT with New
Purification Process
with core technology :
Dual High-degree Vacuum Technology

Electric-absorption Technology
Micro Bubble Technology
System Flow
Page 9
SYT Oil Purifier System Block Flow Diagram
Strainer Electric
Oil Reservoir
(100µm) Heater
Micro bubble Technology
Electric-absorption Vacuum
(Sub-micron>0,05 µm) O2/H2O
Separator
Cartridge Cartridge
Pump
Filter (2µm) Filter (5µm)
Page 10
Oil Purifier Process Flow Diagram
Lubrication
System
SYT
Cooler Centrifuge/Cartridge
Oil
Purifier Oil Reservoir
Oil Purifier bisa dipasang di Oil Reservoir atau Oil Receiving Tank
Page 11
3 Core Technologies
Page 12
3 Core Technologies
Page 13
Main Components
Page 14
Main Components
Page 15
Performance Test
Page 16
Effective Life of Oil
Page 17
Oil Additives
Page 18
Advantages of SYT Oil Purifier
1. Filtration Size (SYT Core Technology):

- Large particle removal: Two Separated Cartridge Filters (2 & 5 µm).
- Sub-micron particle removal: Electro-absorption Filter (0.05 µm).
2. O2 & H2O Removal :

- Di dalam Double Vacuum Chamber, spraying system
akan menyemprotkan oil à O2 & H2O menguap dan masuk
ke ruang kondensasi.
O2 dan H2O àdibuang di condensation chamber.
Page 19
3. Varnish:
Electro-absorption filter menyaring partikel > 0.05 µm.
Varnish tidak tersaring oleh normal cartridge filter à dibuang dalam Electro-
absorption filter.
Before After
Page 20
4. O2 dibuang di vacuum chamber:

Ø Proses oksidasi Oli turun drastic à Varnish sangat berkurang.
5. H2O di Vacuum Chamber

- Temperatur oli akan dikontrol oleh
electric heater
- Dual vacuum chambers à high vacuum
condition à H2O akan menguap, kemudian
masuk condensation chamber
Ø Kandungan air à 55 ppm or even lower.
Before After
Page 21
6. Inspection:
“Real Time” Oil Indicator dilengkapi real
time data untuk: NAS Grade (partikel) &
Relative Humidity (ppm).
7. Operation:
Equipment terpasang di atas skid.
Page 22
NAS 1638 Specification
After Purification
Before Purification Impurities will be dramatically removed.
Page 23
Brand New Oil Used Oil Purification
Water Content, ppm (mg/kg) 300 562 55
NAS Class 1638 6 9 4
TAN, mg KOH/g 0.08 1.1 < 0.1
Water content, impurities & TAN were reduced in 5,000 L oil reservoir
Page 24
Kesimpulan
- Impurities dalam oli à H2O, O2, partikel (metal/non-metal) dibuang.
- H2O, O2 dan partikel dibuang à TAN berkurang.

Additive tidak terbuang & oli hanya perlu di TOP UP saja.
- Varnish > 0,05µm akan dibuang à Electro-Absorption Filter
- Real Time CM à Keterlambatan “Corrective Action” dapat

dihindari
- Tercapainya Reliability Target dan Turunnya Operasional Cost
- HSE jadi lebih baik, karena Carbon Footprint limbah B3 sangat

jauh berkurang.
Page 25
Purification Result
Before After
Page 26
SYT Mobile Unit
Page 27
Terima Kasih
PT. Panji Hurip Maritim Indonesia

Centennial Tower Lt.29
Jl.Jend.Gatot Subroto No.Kav.24-25
Jakarta 12930
Indonesia
Contact Person : Irfan Zen

HP (WA) : +628118381919
Email : i.zen@phm-id.com
Page 28

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Oil Conditioner

- Wear Metals à particle metal beragam ukuran

- Other Particles à particle non metal

- Varnish àby-product oil oxidation, difficult to remove

- Chlorine and other Acidic Compounds

- Cartridge Filter (2µm particles size)

2. Total Acid Number (TAN):

TAN menunjukkan banyaknya Senyawa Asam Potassium Hidroksida

Centrifuge/Kidney Loop tidak mampu membuang “impurity” secara optimal.

Kandungan Varnish tinggi à friction à early worn-out , karena lengket di

Centrifuge/Kidney Loop tidak dapat membuang seluruh H2O dan O2.

Dual High-degree Vacuum Technology

Micro bubble Technology

1. Filtration Size (SYT Core Technology):

2. O2 & H2O Removal :

O2 dan H2O àdibuang di condensation chamber.

4. O2 dibuang di vacuum chamber:

5. H2O di Vacuum Chamber

Brand New Oil Used Oil Purification

Water Content, ppm (mg/kg) 300 562 55

NAS Class 1638 6 9 4

TAN, mg KOH/g 0.08 1.1 < 0.1

- Impurities dalam oli à H2O, O2, partikel (metal/non-metal) dibuang.

- H2O, O2 dan partikel dibuang à TAN berkurang.

- Varnish > 0,05µm akan dibuang à Electro-Absorption Filter

- Real Time CM à Keterlambatan “Corrective Action” dapat

- Tercapainya Reliability Target dan Turunnya Operasional Cost

- HSE jadi lebih baik, karena Carbon Footprint limbah B3 sangat

PT. Panji Hurip Maritim Indonesia

Contact Person : Irfan Zen

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