PRODUCT PROFILE

Rockwell Automation introduces a new line of 22.5 mm monolithic push buttons devices. With a single catalog number, you can now order a fully assembled product for easy stocking and installation. The 800FD family includes E-Stops, flush and extended push buttons, LED and incandescent pilot lights and two- and three-position selector switches.

BULLETIN 800FD 22.5 MM MONOLITHIC PUSH BUTTON DEVICES

ADVANTAGES
One catalog number gets you a complete, assembled product Ease of installation Low back-of-panel profile (45.7 mm) Aesthetic design complements the 800F modular line Anti-rotation tab provides accurate alignment and can be easily removed for use in panels without notches Lowest cost of installation Made of industrial grade thermoplastic for superior chemical resistance Designed to meet worldwide standards Compatible with 800F accessories and enclosures Ring lug capability

APPLICATIONS
Panel builders OEM customers Commercial and industrial applications

ESSENTIAL COMPONENTS. EXCEPTIONAL VALUE.

PILOT LIGHT
DEVICES
Optically enhanced lens style Available in six colors: amber, green, red, yellow, blue and clear UL Type 4/4X/13, IP 66

LED
Superior shock and vibration rating Life rating of 100,000 hours Leakage current protection up to 3 mA Integrated LED

INCANDESCENT
Device comes with bulb installed for quick set-up Bulb is front-replaceable

PILOT LIGHT DEVICES LED

Voltage Lens & LED Color Pkg. Quantity 24V AC/DC Cat. No. Green Red Yellow 1 800FD-P3N3 800FD-P4N3 800FD-P5N3 120V AC Cat. No. 800FD-P3N5 800FD-P4N5 800FD-P5N5 240V Cat. No. 800FD-P3N7 800FD-P4N7 800FD-P5N7

800FD P
a
Lens & LED Color Code 0 3 4 5 6 Color Amber Green Red Yellow Blue Clear

3
a

7
b b
Voltage Code 3 5 7 Type 24V AC/DC 120V AC 240V AC

c c
Screw Termination Code Blank R Description Standard Ring Lug

PILOT LIGHT DEVICES INCANDESCENT

Voltage Lens Color Pkg. Quantity 24V AC/DC Cat. No. Green Red Yellow 1 800FD-P3D3 800FD-P4D3 800FD-P5D3 120V AC Cat. No. 800FD-P3D5 800FD-P4D5 800FD-P5D5

800FD P
a
Lens Color Code 0 3 4 5 6 7 9 Color Amber Green Red Yellow Blue Clear No Lens*

3
a b

5
b c c
Screw Termination Type Code Blank R Description Standard Ring Lug

Voltage Code 0 1 2 3 4 5

No Bulb 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC/DC

*only valid with no bulb option only valid with no lens option

REPLACEMENT LAMPS
Lamp Cat. No. 800F-N130 Type Typical Current 150 mA Voltage ANSI No. 755 Cat. No. Pkg. Quantity

REPLACEMENT LENSES
Color Cat. No. Pkg. Quantity

6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 130V AC/DC

800F-N65

Amber

800FD-AP0

80 mA Full Voltage Incandescent

756

800F-N141

Green

800FD-AP3

70 mA

757

800F-N157

Red

800FD-AP4 10

50 mA

1835

800F-N48 10

Yellow

800FD-AP5

22 mA Cat. No. 800F-N240

949

800F-N130

Blue

800FD-AP6

Clear Neon 22 mA 240V AC 800F-N240

800FD-AP7

Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces.

E-STOP
Non-removable contacts promote safety in E-stop applications Arrows molded on cap indicate direction of release Trigger action anti-tease feature Externally tamperproof 40 mm mushroom cap Non-illuminated E-Stops meet the EN 418 and EN 60947-5-5 standards UL type 4/4x/13, IP 66

PUSH-PULL/TWIST-TO-RELEASE DEVICES

Push-pull and twist-to-release in one device

2-POSITION PUSH-PULL/TWIST-TO-RELEASE MUSHROOM DEVICES, NON-ILLUMINATED

Color Red 2 N.C. Contacts 1 N.C. 1 800FD-MT44X02 Pkg. Quantity Cat. No. 800FD-MT44X01

800FD MT4

4
a

X
b

11
c

a
Color Cap Code 4 4E Description Red Red - EMO

b
Screw Termination Code X R Description Standard Ring Lug Code 01 11 02

c
Contacts1 Number of N.O. 0 1 0 Number of N.C. 1 1 2

1 Not available without at least 1 N.C. contact block

SELECTOR SWITCH
DEVICES
Positive detent decreases the likelihood of hang-up between positions Constant energy solution means vibration or a slight bump should not cause a change in state Available in two- or threeposition switches UL type 4/4X/13, IP 66

Target Table
2-position SS Knob Position
(from front)

SELECTOR SWITCH DEVICES, NON-ILLUMINATED

Operator Type Contact Configuration 1 N.O. 1 N.C. Maintained 2 N.O. 2 N.C. 1 1 N.O. & 1 N.C. 2 N.O. Spring Return From Both 2 N.C. 1 N.O. & 1 N.C. 800FD-SM22X11 800FD-SM32X11 800FD-SB32X20 800FD-SB32X02 800FD-SB32X11 Pkg. Quantity 2-Position Cat. No. 800FD-SM22X10 800FD-SM22X01 800FD-SM22X20 800FD-SM22X02 3-Position Cat. No. 800FD-SM32X20 800FD-SM32X02

Contacts/ Contact Position

(from back)

01 10 11 02 20

X X X O

O O X O

O O O X

X X O X

3-position SS Knob Position

(from front)

Contacts/ Contact Position

(from back)

800FD S

L
a

3
b

X
c

11
d

11 02 20

O O X

O X O

X X O

O X O

X X O

X O X

X = circuit closed

O = circuit open

a
Operator Type Code M L R B1 Description Maintained Return from Left Return from Right Return from Both Code 2 3

b
Operator Function Description Two positions Three positions R

c
Screw Termination Code X Description Code Standard Ring Lug 01 10 11 02 20

d
Contacts Number of N.O. 0 1 1 0 2 Number of N.C. 1 0 1 2 0

1 Only available on 3-position selector switch. only valid for 2-position selector switch.

PUSH BUTTON
DEVICES
Ease of installation Available with flush or extended cap Two-color molding and laser engraving options for cap UL Type 4/4X/13, IP 66

MOMENTARY PUSH BUTTON DEVICES, NON-ILLUMINATED

Contact Configuration Operator Type Cap Color Pkg. Quantity 1 N.O. Cat. No. Black Flush Green Extended Red 1 800FD-F3X10 800FD-F3X01 800FD-E4X01 800FD-F3X11 800FD-E4X11 800FD-F2X10 1 N.C. Cat. No. 800FD-F2X01 1 N.O. & 1 N.C. Cat. No. 800FD-F2X11

800FD
a
Operator Type Code F E Description Flush Extended

F
a

3
b c b
Cap Color Code 1 2 3 4 5 6

X
d

11
e
Legend Text 1

d
Screw Termination Code X R Description Standard Ring Lug Text

Color White Black Green Red Yellow Blue

Code Blank 01 02 05 06 08 09 10 11

START STOP 1 O1 I

e
Contacts

FORWARD REVERSE R Code 01 10 1 11

1 White and yellow caps have black text. All other color caps have white text.

Number of N.O. 0 1 1 0 2

Number of N.C. 1 0 1 2 0

Valid color cap/legend text combinations are as follows: Text Color Flush Caps White Black Green Red Yellow Blue Start, I, , Forward, Reverse, R Stop, O, Extended Caps ,R ,R1
1

02 20 1

, Forward, Reverse, R Start, I, , Forward, Reverse , Forward, Reverse, Stop, O 1 , Forward, Reverse , Forward, Reverse, R

Stop, O,

,R

1 Stop or O Color Cap/Legend text button caps are not available for 10 or 20 contact codes.

SPECIFICATIONS
APPROXIMATE DIMENSIONS
Dimensions in millimeters. Dimensions are not intended to be used for manufacturing purposes.

BULLETIN 800FD 22.5 MM MONOLITHIC PUSH BUTTON DEVICES

Momentary Push Button Devices Flush

Momentary Push Button Devices Extended

PANEL HOLE SPACING

mm

3,2 0
+0,4 24,1 0

+0,2

22,3

+0,4 0

OPTION WAHL OPZIONE OPO OPCIN

A A B

2-Position Push-Pull/Twist-to-Release Mushroom Devices

+
EM

GE ER N

ST OP

60, 90 30 40 30 50 40 40 50

60 / 90

CY

Pilot Light Devices

11.3

SPECIFICATIONS1
Mechanical Ratings Vibration (assembled to panel) Shock Degree of protection Tested at 102000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max. for 3 hr duration, no damage Tested at 1/2 cycle sine wave for 11 ms; no damage at 100 G IP 66 (Type 3/3R/4/4X/12/13) 2,000,000 Cycles Mechanical durability per EN 60947-5-1 (Annex C) 300,000 Cycles 300,000 Cycles Operating forces Momentary Push Button Selector Switch E-Stop Environmental Temperature range (operating) Temperature range (short term storage) Humidity 25+60C (-13140F)^

Selector Switch Devices

Flush/extended = 9 N, E-Stop = 36 N

Operating torque (typical Selector switch = 0.25 Nm application with one contact block) N.O. Contact operation N.C. Push button travel to change electrical state N.O. N.C. Slow double make and break Slow double make and break positive opening 2.5 mm (0.1 in.) 1.5 mm (0.060 in.)

40+85C (-40185F) 5095% RH from 2560C (77140F)

1 Performance Data see page Important-2 of the Industrial Controls catalog (A115-CA001A-EN-P).

^ Operating temperatures below 0C (32F) are based on the absence of freezing moisture and liquids.

SPECIFICATIONS, CONTINUED
Electrical Ratings Standard contact block ratings

B300, R300; AC 15, DC 13; 300 VAC; EN/IEC 60947-5-1 and UL 508, 17V, 5 mA min. Nominal Voltage 24V AC Range 2026V AC 1830V DC 102132V AC 204264V AC Nominal Current Draw 32 mA 24 mA 22 mA 22 mA Frequency 50/60 Hz DC 50/60 Hz 50/60 Hz

LED Module Ratings

24V DC 120V AC 240V AC

Thermal current Insulation voltage (Ui) Wire capacity (screw terminal) Recommendations for Ring Lug termination option+ Recommended tightening torque on screw terminals Dielectric strength (minimum) External short circuit protection Electrical shock protection Illumination

5 A max. enclosed (40C ambient) to UL508, EN/IEC 60947-5-1 300V #1814 AWG (0.752.5 mm2), Max. (2) #14 AWG, uses same size wire only 6.35 mm (0.250 in.) Max. outer diameter with 3.8 mm (0.148 in.) hole diameter 0.70.9 Nm (68 lb-in.) 2500V for one minute 5 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class CC to UL 248-4) Finger-safe conforming to IP2X

LED Dominant Wavelength Green 525 nm Red 629 nm Yellow 590 nm LED Luminous Intensity Green 890 mcd Red 890 mcd Yellow 690 mcd Blue 193 mcd White 412 mcd Blue 470 nm White

Incandescent maximum wattage Materials Springs Electrical contacts Terminals Panel gasket Seal Button cap/mushroom head Lens (pilot light) Knob (selector switch) Bezel/bushing, housing Legend frames Mounting ring Terminal screws Lamp socket

2.6 W

Stainless steel and zinc coated music wire Brass with silver-nickel contacts Brass and phosphor bronze Nitrile and polyester-based TPE Nitrile Polyester/polycarbonate blend Acrylic Glass-filled polyamide Glass-filled polyester Glass-filled polyamide Glass-filled polyamide Zinc-plated steel with chromate Brass and Phosphor bronze

1 Performance Data see page Important-2 of the Industrial Controls catalog (A115-CA001A-EN-P).

+ 3M MV018-R/S #(2218 AWG) or 3M MVU14-6R/S (#1614 AWG) Product Certifications Certifications Conformity to standards - CE marked Terminal identification UL, CSA, CCC, CE UL 508, EN 60947-1, EN 60947-5-1, EN 60947-5-5 EN/IEC 60947-1

Publication 800FD-PP002A-EN-P - April 2006

Copyright 2006 Rockwell Automation, Inc.All Rights Reserved. Printed in USA.