GRADWELL OILFIELD PRIVATE LIMITED

GR/PP/IMSF-29 REV.00
V3-VALIDATION TEST CERTIFICATE
effective date 10.01.2019

Customer Development Assembly Work Order No. GRAWO1819063 Test Certificate No. VTC-0092

Reference Standard API 11D1 Referred Procedure GR/QA/IMSW-36 Date 17/02/2019

HYDRAULIC SET HIGH ANGLE Binola Industrial Area

Product Description Testing Agency Gradwell Oilfield Pvt. Ltd. Location
PRODUCTION PACKER Gurugram (HR)

Model GR-HPR-2 Product No. GR-10501 Batch / ATF No. GRATF1819063-004

Product Size 9-5/8" Retrievable/ Permanent Retrievable Assembly Drawing No. GR-108280

4-1/2" 13.5 PPF API 8RD EU tubing pressure

Top End Connection 4-1/2" 13.5 PPF API 8RD EU BOX Bottom End Connection Setting Method
PIN hydraulic set

HNBR 90-70-90 DURO

Rated Differential Pressure (PSI) 5,000 Rated Working Temp 325° F O'ring/Packing Element: NITRILE 90DURO
(ORINGS)
Identification of
DPG-01 & DPG-02
Test Fixture Identification GR-152023-00; GR-152024-00 & GR-152025-00 gauges(Pressure/load/
TC-01 & TC-02
Temperature) :

TEST PARAMETERS

Validation Density of Testing

V3 Test Medium Hyd. Oil Shell S2 857 kg/m³
Grade of testing Medium

Test Casing Material/

Test Casing Size 9-5/8" Test Casing PPF 47 PPF AISI 4140, 110ksi MYS
Grade

Max Rated Test

Testing Casing Maximum ID 8.681'' +0.030/-0.000 Testing Casing Max. OD 9.8'' 5000
Differential Psi :
Retrieving
Temperature Cycle Range : 150° F - 325°F 54,000 LBS Setting Temp. : : 325 °F
Force / Pressure :

TEST RESULTS SUMMARY

Applied Setting Force / Product has been set successfully inside the casing by hydraulic actuation at
SettingForce / Pressure : 2500 PSI
Pressure : 2500psi.

1. Pressure Readings when Max Differential Pressure From Above TO Below:

Subjected Differential
Applied Pressure (Through Tubing /
: 500 psi ±1% Pressure from Tubing to 5000 psi Pressure Hold Time: : 15 min.
Below) :
Annulus :
Subjected Differential
Pressure Reduction /
Applied Annulus Pressure (Above) : 5500 psi ±1% Pressure across Packing 5000 psi : No Leakage detected
Leak Rate :
elements
2. Pressure Readings when Max Differential Pressure From Below TO Above:
Subjected Differential
Applied Pressure (Through Tubing /
5500 psi ±1% Pressure from Tubing to 5000 psi Pressure Hold Time: : 15 min.
Below) :
Annulus :
Subjected Differential
Pressure Reduction /
Applied Annulus Pressure (Above) : : 500 psi ±1% Pressure across Packing 5000 psi : No Leakage detected
Leak Rate :
elements

3. Other readings:

Applied Tension load :

Max. Applied Temp. : 325°F 43000 lbs
(if applicable)

Applied Compression load :

Applied Retrieving Force / Pressure : 54000 lbs 143000 lbs
(if applicable)

Witnessed By:
Tested By: Approved By:
(Head QA/QC, & HOD
(Assembly and Testing In-charge) (Director Operations)
Design)

Date: Date: Date:

 GRADWELL OILFIELD PRIVATE LIMITED
GR/PP/IMSF-29 REV.00
V3-VALIDATION TEST CERTIFICATE
effective date 10.01.2019
PERFORM A MINIMUM OF TWO PRESSURE REVERSALS AT OR ABOVE THE MAXIMUM RATED PRESSURE FROM BELOW TO
ABOVE OR VICE VERSA.

A. Test Cycle for Max Rated Temperature + Pressure + Axial Loads:

Annulus pressure Pressure
Applied Load (lbs)
Intersection Point Tubing pressure (Psi) Variations
Temp (°F) Diff Psi Remarks
on RPE (psi) Compressi reading
Below Above Tension during hold
on
Test 1: Pressure hold at
325°, 5000 diff psi above the
1 500 325 500 5500 0 0 5,000 No leakage
packer.

Test2: (1st reversal) ,

Pressure hold at 325°, 5000
2 5500 325 5500 500 0 0 5,000 No leakage diff psi below the packer.

Test3: Pressure hold at 325°,

5000 diff psi below the
3 5500 325 5500 500 0 143,000 5,000 No leakage packer, 143000 lbs
compression.
Test4: Pressure hold at 325°,
no diff psi ascross the
4 500 325 500 500 0 143,000 0 No leakage packer, 143000 lbs
compression.
Test5: (2nd reversal) ,
Pressure hold at 325°, 5000
5 500 325 500 5500 0 135,000 5,000 No leakage diff psi above the packer,
135000 lbs compression.
Test6: Pressure hold at 325°,
no diff psi across the packer,
6 500 325 500 500 43,000 0 0 No leakage 43,000 lbs tension.

Hold Period 15 minutes after stabilization

Acceptance criterion: no more than 1 % reduction in the maximum rated differential pressure over the hold period after sufficient time has been allowed for stabilization. The
time period for stabilization is at the discretion of the Test Operator.

B. Test Cycle for Min Rated Temperature + Pressure (Cold Hold)

Annulus pressure
Applied Load (lbs)
(Psi) Pressure
Intersection Point Tubing pressure
Temp (°F) Diff Psi Variations Remarks
on RPE (psi)
Compressi reading
Below Above Tension
on

Test 7: 150˚F, 5000 diff psi

above Pressure Hold (Cold
7 500 150 500 5000 40,000 0 5,000 No leakage Hold)

Hold Period 15 minutes after stabilization

Acceptance criterion: no more than 1 % reduction in the maximum rated differential pressure over the hold period after sufficient time has been allowed
for stabilization. The time period for stabilization is at the discretion of the Test Operator.

Tested By: Witnessed By:

Approved By:
(Assembly and Testing In- (Head QA/QC, &
(Director Operations)
charge) HOD Design)

Date: Date: Date:

 GRADWELL OILFIELD PRIVATE LIMITED

GR/PP/IMSF-29 REV.00
V3-VALIDATION TEST CERTIFICATE effective date 10.01.2019
PERFORM A MINIMUM OF TWO PRESSURE REVERSALS AT OR ABOVE THE MAXIMUM RATED PRESSURE FROM BELOW TO
ABOVE OR VICE VERSA.

C. Test Cycle for Max Rated Temperature + Pressure

Annulus pressure Pressure
Applied Load (lbs)
Intersection Point Tubing pressure (Psi) Variations
Temp (°F) Diff Psi Remarks
on RPE (psi) Compressi reading
Below Above Tension during hold
on
Test 5:(Temp Cycle -1
completed). 325˚F,
8 500 325 500 5500 0 0 5,000 No Leakage
5000 diff psi above
Pressure Hold
Hold Period 15 minutes after stabilization

Acceptance criterion: no more than 1 % reduction in the maximum rated differential pressure over the hold period after sufficient time has been allowed
for stabilization. The time period for stabilization is at the discretion of the Test Operator.

DETAILED DISCUSSION OF RESULT GRAPHS:

Test Graphs for all intersection points are attached as Appendix-1 to this test report.

Test 1: Pressure hold at 325°, 5000 diff psi above the packer.
Test 2: (1st reversal), Pressure hold at 325°, 5000 diff psi below the packer.
Test 3: Pressure hold at 325°,5000 diff psi below the packer, 143000 lbs compression.
Test 4: Pressure hold at 325°, no diff psi ascross the packer, 143000 lbs compression.
Test 5: (2nd reversal) , Pressure hold at 325°, 5000 diff psi above the packer, 135000 lbs compression.
Test 6: Pressure hold at 325°, no diff psi ascross the packer, 43,000 lbs tension.
Test 7: Pressure hold at 150˚F, 5000 diff psi above the packer, 43000lbs tension (Cold Hold).
Test 8:(Temp Cycle -1 completed). 325°, 5000 diff psi above Pressure Hold.

Test Summary / Conclusion:

Model BP-HPR-2 as defined above successfully tested as per V3 grade of validation according to API SPEC 11D1 requirements

REMARKS :
The size 9-5/8" # (47-53.5) PPF HYDRAULIC SET HIGH ANGLE PRODUCTION PACKER is successfully set inside test casing of 9-5/8'' #47
PPF in Maximum Casing ID 8.681" +0.030/ -0.000" at the rated minimum setting pressure and performed the V3 validation with minimum two
pressure reversals at max rated temp, and Loads plus cold hold at min rated temp on temp cycle range. packer withstands test differential
pressure rating of 5000 psi from below to above to below pressure sequence of the packer as per design Output document.

The Test for HYDRAULIC SET HIGH ANGLE PRODUCTION PACKER Passed the V3 validation qualification and conforms the requirements
as per API 11D1 Product specification

Tested By: Witnessed By:

Approved By:
(Assembly and Testing In- (Head QA/QC, &
(Director Operations)
charge) HOD Design)
Date: Date: Date: