Inspection Report

Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

This is to notify that the components as described hereunder have been inspected:
Client: National Iranian Oil Company IRN No.: N/A

EPC CONTRACTOR: PPI MR No.: N/A

Contract No.: CTEP-H-19-001 MCC No.: N/A

EPC CONTRACTOR’s P.O No.: CT-PL-21-058 Packing list No.: N/A

Vendor (supplier / manufacturer): Previous Relevant TQ/NCR No. (if any):

ZHEJIANG BEIER CONTROL VALVE CO.LTD N/A
Place of Inspection: Zhangbao North Road and reef
AFI No.: CP-AFI-PL20061-ABZ-0067-01 road crossing, Wenzhou City, Zhejiang Province,
China

Reference No.: CP-PL20061-MF-23-O-004 Date / Period of Inspection: Sep 20 to Sep 23, 2023

Persons met: Cathy

The following Items were inspected:

Item No.
Line
acc. to (PO)
1 1
2 2
3 3
4 10
5 11
6 12
Quantity
Description
ordered inspected
FULL BORE WRENCH OPERATED, 100 mm nipple
9 9 considered in both side of valve, Lever, AISI 410, RPTFE+ENP,
AISI 410, A105, SW (FIXED NIPPLE), BALL VALVE, 1’’ 800#
AS PER NACE MR0175, FULL BORE WRENCH OPERATED,
3 3 Lever, AISI 316L, RPTFE, AISI 316L, A105N, SW (FIXED
NIPPLE), BALL VALVE, 1’’ 800#
FULL BORE WRENCH OPERATED, WITH100mm EACH SIDE
6 6 NIPPLE, Lever, UNS S31803, RPTFE, UNS S31803, A182
F51, SW (FIXED NIPPLE), BALL VALVE, 1’’ 800#
FULL BORE WRENCH OPERATED, 100 mm nipple
6 6 considered in both side of valve, Lever, AISI 410, RPTFE+ENP,
AISI 410, A105, SW (FIXED NIPPLE), BALL VALVE, 3/4’’ 800#
AS PER NACE MR0175, FULL BORE WRENCH OPERATED,
6 6 Lever, AISI 316L, RPTFE, AISI 316L, A105N, SW (FIXED
NIPPLE), BALL VALVE, 3/4’’ 800#
FULL BORE WRENCH OPERATED, WITH100mm EACH SIDE
48 48 NIPPLE, Lever, UNS S31803, RPTFE, UNS S31803, A182
F51, SW (FIXED NIPPLE), BALL VALVE, 3/4’’ 800#
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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Lift Piston, AISI 410, AISI 410, A105, SW, CHECK, VALVE, 1’’
7 17 9 9
800#
BB OS&Y, Handwheel, AISI 410, AISI 410, AISI 410, A105,
8 22 6 6
SW, GLOBE VALVE, 1’’ 800#
AS PER NACE MR0175, BB OS&Y, Handwheel, AISI
9 24 6 6 316L+Stellite, AISI 316L+Stellite, AISI 316L+Stellite, A216
WCB, RF, GLOBE VALVE, 2’’ 150#
BB OS&Y, Handwheel, AISI 410, AISI 410, AISI 410, A216
10 25 3 3
WCB, RF, GLOBE VALVE, 2’’ 150#
FULL BORE WRENCH OPERATED, Lever, AISI 410,
11 28 3 3
RPTFE+ENP, AISI 410, A105, RF, BALL VALVE, 1’’ 300#
FULL BORE WRENCH OPERATED, the specifications of the
valve actuator shall be followed as per attached data sheet,
12 29 3 3
Pneumatic, AISI 410, RPTFE+ENP, AISI 410, A105, RF, BALL
VALVE, 1’’ 150#
FULL BORE WRENCH OPERATED, Lever, UNS S31803,
13 30 24 24
RPTFE, UNS S31803, A182 F51, RF, BALL VALVE, 1’’ 300#
FULL BORE WRENCH OPERATED, WITH100mm EACH SIDE
14 31 6 6 NIPPLE, Lever, UNS S31803, RPTFE, UNS S31803, A182
F51, POE x TOE (FIXED NIPPLE), BALL VALVE, 3/4’’ 800#

Conclusions, Remarks, Open Questions of Last Reports and Required Actions:

Row Description Action by

1 Serial No. and trademark were not marked on valves, please confirm whether it is necessary. PPI
The thread of item 31 was not checked due to BEIER could not provide suitable thread gauge
2 BEIER
on site.
3 Calibration certificates of pressure gauges were not provided by the manufacturer on site. BEIER

Inspection document:

Drawings No.: / Rev.

Standards / Codes No.: API 598 Rev. 2023

Packing / Marking Specs. No. dd.

Specification No. Rev.

Test Procedures: Rev.

ITP No.: CT-PL-20-061-PR-053 Rev. V04
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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Technical Data Sheet No.: / Rev.

Purchase order No.: / Rev. /

Scope of Inspection:

(Brief description of details of inspections, tests etc. carried out/witnessed)

Surface Finish Check MT Examination
Visual Check PT Examination
Dimensional Check Hardness Check
Hydro static Insulation Resistance Check
Leakage Test Dielectric Test
Performance Test Packing Inspection
Internal Visual Check Colour Code Check
Sampling Marking & Tagging check
Mechanical Running Test Painting Check
Thickness check Check of Supply Completion
UT Examination Review of Material Certificates
RT Examination Review of Final Certification Dossier
RT interpretation Joint Fit up
Corrosion tests (HIC/SSCC/CTOD) Welder qualification test
Welding monitoring Chemical analyse test
Consumable Annual repeat Certification Other ()
Coating inspection
Inspection Details:

According to CP-AFI-PL20061-ABZ-0067-00, 2R inspector visited BEIER from Sep 20 to 23, 2023 and
witnessed 100% hydro test, 10% visual & dimension inspection and MTC review for above offered valves
(138pcs in total), details were as below:
● Visual and dimension Inspection (10%)
2R inspector randomly performed 10% visual inspection per item for offered valves and no obvious casted
and forged defects were observed, the result was satisfactory.
Remark: Serial No. and trademark were not marked on valves, please confirm whether it is necessary.
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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Dimension inspection was randomly performed 10% per item for offered valves with calibrated measurement
tools and the result was acceptable as per manufacture drawings and ASME B16.10 & B16.5 & B16.11. But
the remarks shall be noted. Refer to the table below for details.
Item Qty checked / L L1 D D1
Result
/ / Drawing 335 100 24 34
1 1 Checked 336.1 100.1 23.8 34 ACC.
2 1 Checked 335.9 100.2 23.7 34.1 ACC.
3 1 Checked 335.8 100 23.9 34 ACC.
/ / Drawing 320 100 18 27 /
10 1 Checked 320.8 100 17.8 27 ACC.
11 1 Checked 321 100.2 17.8 27.2 ACC.
12 5 Checked 320.1~320.5 100~100.2 17.8~18 26.7~27 ACC.
31 1 Checked 320.7 100 17.9 27 ACC.

Remark: The thread of item 31 was not checked due to BEIER could not provide suitable thread gauge on
site.
Qty
Item / L DN D D1 D2 b f n-Φd Result
checked
/ / Drawing 203 50 150 120.5 92 14.3 2 4-19 /
24 1 Checked 203.5 50.6 148.3 120.8 91.5 19.5 2.0 4-19.5 ACC.
25 1 Checked 203.5 50.5 148.6 121.0 91.1 20.1 2.0 4-19.5 ACC.
/ / Drawing 165 25 125 88.9 50.8 15.9 2 4-19 /
28 1 Checked 165.5 25 125.4 89 50.8 17 1.8 4-19 ACC.
165.2~1 124.8~1 50.9~51 16.8~17
30 3 Checked 25~25.1 89~89.2 1.7~1.9 4-19 ACC.
65.8 25 .1 .3
/ / Drawing 127 25 110 79.4 50.8 9.6 2 4-16 /
29 1 Checked 126.3 25 109.2 79.5 51.1 13 1.7 4-16.1 ACC.
Note: Flange thickness “b” for item 24, 25, 29 is acceptable as per ASME B16.5 table 8.
Item Qty checked / L D J Result
/ / Drawing 111 34.5 13 /
17 1 Checked 111.2 34.8 13.3 ACC.
22 1 Checked 111.2 34.8 13.0 ACC.

● Pressure Test (100%)

2R inspector witnessed pressure test as per API 598 including Hydraulic shell test, Hydraulic backseat test
(applicable for globe valve), Hydraulic seat test, Pneumatic seat test, no leakage was observed during the
test, the result was acceptable. Refer to the table below for details.

High pressure Low-pressure

Shell test Backseat test
Item closures test closure test
Qty Results
No. Pressure Hold Pressure Hold Pressure Hold Pressure Hold
(MPa) time(s) (MPa) time(s) (MPa) time(s) (MPa) time(s)
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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

17 9 20.7 60 / / 15.2 60 / / Acc

22 6 20.7 60 15.2 60 15.2 60 0.6 60 Acc
24 6 3.0 60 2.2 60 2.2 60 0.6 60 Acc
25 3 3.0 60 2.2 60 2.2 60 0.6 60 Acc
1 9 20.5 15 / / 15.0 15 0.6 15 Acc
2 3 20.5 15 / / 15.0 15 0.6 15 Acc
3 6 20.7 15 / / 15.2 15 0.6 15 Acc
10 6 20.5 15 / / 15.0 15 0.6 15 Acc
11 6 20.5 15 / / 15.0 15 0.6 15 Acc
12 48 20.7 15 / / 15.2 15 0.6 15 Acc
28 3 7.7 15 / / 5.7 15 0.6 15 Acc
29 3 3.0 15 / / 2.2 15 0.6 15 Acc
30 24 3.2 15 / / 2.2 15 0.6 15 Acc
31 6 20.7 15 / / 15.2 15 0.6 15 Acc
Remark: Calibration certificates of pressure gauges were not provided by the manufacturer on site

● MTC check (100%)

2R inspector reviewed MTCs for above items submitted by the manufacturer and the result was satisfactory,
refer to Att.01# -MTC for details.

Instrument used

Item Instruments Used Serial Number/Type Calibration Validity Date

1 Depth gauge (0-300 mm) HS21120347 Mar 30, 2024
2 Vernier calliper (0-300 mm) 220614401 Sep 19, 2024
3 Vernier calliper (0-600 mm) 21050279 Sep 19, 2024

Quality documents review.

Item Type of document Date of issue Version No. Comment

1 & 10 EN10204 3.1 2023.9.5 / ACC.
2 & 11 EN10204 3.1 2023.9.5 / ACC.

3 & 12 EN10204 3.1 2023.9.5 / ACC.

31 EN10204 3.1 2023.9.6 / ACC.

28 EN10204 3.1 2023.9.6 / ACC.

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

29 EN10204 3.1 2023.9.6 / ACC.

30 EN10204 3.1 2023.9.6 / ACC.

17 EN10204 3.1 2023.9.18 / ACC.

22 EN10204 3.1 2023.9.18 / ACC.

25 EN10204 3.1 2023.9.18 / ACC.

24 EN10204 3.1 2023.9.18 / ACC.

Conclusion:

There were no reasons for objection

Result of Inspection: With Objection, refer to underlined content

Complete
Not complete
Status of Items (acc. to P.O.):
Released for export packing
Ready for shipment
Further Inspections: Yes No
M.O.M
Certificate
The documents which shall be attached to this report based on
NCR
Scope of Inspection: MTC
Release Note
Other:
Place: 261021, East Side of Second Industrial Road, Wenzhou City,
Name of Inspector: Li jin peng
Zhejiang Province, China
(Printed /signature /stamp)
Date: Sep 23, 2023

Pictures: (With a brief description of each picture)

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Visual Inspection Visual Inspection

Visual Inspection Visual Inspection

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Visual Inspection Visual Inspection-No trademark & Serial No.

Dimension check Dimension check

Dimension check Dimension check

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Dimension check Dimension check

Dimension check Dimension check

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Dimension check Dimension check

Thread was not checked Dimensions checking

Dimensions checking Dimensions checking

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Dimensions checking Dimensions checking

Dimensions checking Dimensions checking

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Dimensions checking Dimensions checking

Dimensions checking Dimensions checking

Pressure test Pressure test

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Pressure test Pressure test

Pressure test Pressure test

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

Pressure test Pressure test

Pressure of shell test No leakage for shell test

Pressure of hydro seat test No leakage for hydro seat test

Pressure of pneumatic seat test No leakage for pneumatic seat test

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Inspection Report No.: CP-TIR- CTPL20061-ABZ-0064-00

No leakage for hydro shell test No leakage for hydro shell test

No leakage for pneumatic seat test No leakage for hydro seat test