IS 613 : 2000 (Reaffirmed 2006) Edition 4.1 (2004-08) atte ATs fara aqvarn & fae are at an ud oe — fafsite ( cierr Grier > Indian Standard COPPER RODS AND BARS FOR ELECTRICAL PURPOSES — SPECIFICATION ( Third Revision ) Cacorporating Amendment No. 1) ICS 77,160.30 [RECENED No) Vid BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 © BIS 2007 Price Group 4Copper and Copper Alloys Sectional Committee, MTD 8 FOREWORD This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Copper and Copper Alloys Sectional Committee had been approved by the Metallurgical Engineering Division Council, This standard was first published in 1954 and subsequently revised in 1964 and 1984. In this revision the following modifications have been made 4) Straightness value of 3 mm for every 1.000 mim has been added, ) Clause on edgowise bending has been deleied. «) Radius on edges hava been modified and now given in detail. 4) In half-hard condition, hardness values specified as 70 to 90 HV. «€) Reforence of cathode copper has been deleted. 1 Conductivity and resistivity values for half-hard and hard temper condition have been modified. ® Dimensions and tolerances for round, aquare, rectangular and hexagonal rods/bars have beon included, 1h) Tablo on mechanical properties has been modified. 1) Clause on bend test has been added. This edition 4.1 incorporates Amendment No. 1 (June 2004), Side bar indicates modification of the text as the result of incorporation of the amendment, For the purpose of deciding whether a particular requirement of this standard is complied with the, final value, observed or calculated, expressing the result of a test or analysie, shail be rounded off in accordance with IS 2: 1960 ‘Rules for rounding off numerical values (revised Y. The aumber of significant places retained in the rounded off value should be the same as that of the specified value in this standard. /RECEIVED No" oOoIS 613 ; 2000 Indian Standard COPPER RODS AND BARS FOR ELECTRICAL PURPOSES — SPECIFICATION ( Third Revision ) 18COPE ‘This standard covers the requirements for copper rode and bars for electrical purposes. 2 REFERENCES ‘The following Indian Standards contain provision which through reference in this text, constitute provision of this standard. At the time of publication, the editions indicated were valid, All standards are subject to revision and partios to agreements based on this standard are encouraged to investigate the possibility of applying the most rooent editions of ‘the standards indicated below’ IS Na. Title 191: 1980 Copper: (Part 5) : 1980 Electrolytic tough pitch copper (ETP) (third revision ) art 6): 1980 Fire refined high conductivity copper (FREIC) (third revision ) Mothods of chemical anal of copper (revised } General requirements for the supply of metallurgical materials ( second revision ) ‘Methoda for bend test ( second revision ) Mechanical testing of metals — Tensile testing (second revision } Methods of gampling non-forrous metals chemical analysis Glossary of terms for copper and copper alloys: art 1): 1986 Materials ( third revision ) art 3): 1986 Wrought forms 3635: 1966 Methods of test for resistance of metallic electrical resistance material 8 SUPPLY OF MATERIAL General requirementa volating to the supply of material shall conform to 18 1387, 4 TERMINOLOGY 4.1 For tho purpose of this standard, the dofinition of terms given in IS 3288 (Parts 1 ‘and 3) and the following shall apply. 440: 1964 1387: 1993, 1599: 1985 1608 : 1995 1817: 1981 3288 4.2 Minimum Cross-Sectional Dimension ‘The diameter in the case of round, width across flats in tho caso of square and hexagonal shapes, the smaller side width in the caso of rectangular rods 6 PHYSICAL CONSTANTS 5.1 The constants given in Annex A are based fen standards fixed by the International Electrotechnical Commission. 8.2 Coefficient of Linear Expansion ‘The coofficient of liner expansion of annealed or hard-drawn_high-conductivity copper over a range of to 150°C shall be taken as 0.000 0177°C. 5.3 Mass At a temperature of 20°C, the density of high: conductivity copper shall be taken as 8.80 g/em’. 54 Resistance of a Solid Conductor 5.4.1For the purpose of calculation, the resistance at 20°C of @ solid conductor of annealed high-conductivity copper, one metre in length and of a uniform cross-sectional area of one square millimetre has been taken 23 0.017 241 obm. [NOTE — Coppor which at 20°C has a rosiatvty of 158 {0.017 241.9 ober mmm oni have seonducriy £109 orca ACS 5A2The —rosistance of __hard-drawn high-conduetivity copper is a function of its hardness, and the tensile strength is an approximate indication of the degree of hardness, Within a range from 305 to 480 MPa tensile strength, the following formula has boon found to expross sufficiontiy close ta tho results in practice, and hae been adopted in calealating the resistance of hard-drawn copper given in this standard: ft Pe 100 where P = percentage increase in resistivity of the hard-drawn copper wire over its resistivity when annealed, and T= vensilo strength of the hard-drawn copper wire in MPa, For the determination of tho resistances of hard-drawn high-conductivity copper by the /RECEWED NO) 11618 613 ; 2000 formula given above, the resistance of annealed high-conductivity copper at 20°C as given under 5.4.1 has been taken as basis, 5.5 Constant Mass Temperature Coofficient of Resistance 5.5.1 At a temperature of 20°C, the coefficient of variation of the resiatance with temperature of annealed high-conductivity copper measured between two potential points rigidly fixed to the wire has been taken a3 0,003 937°C. 5.5.2 At a temperature of 20°C, the coefficient of variation of the resistance with temperature of hand-drawn high-conductivity copper moasured between two potential points rigidly fixed to the wire has been taken as 0.003 81/°C, which is an average value for copper of 97 percent conductivity, NOTE — Copper which a 20°C haw 4 seaitivity of Y58= 017241} cbse satian xaid to have conductaity of 100 poreeat TACS. 6 FREEDOM FROM DEFECTS ‘The rode and bare shall be bright and clean. It shall be free fiom blisters, slivers, acale, fins, spills, cracks and othor defvcts. 7 CONDITION OF SUPPLY ‘The material shall be supplied in any ane of © —Annealed HB Halfhard HD —Hard 8 CHEMICAL COMPOSITION 8.1Tho material shall have _ chemical composition as given in for grades ETP, FRHC of IS 191 (Part 5) or IS 191 Par 6) reepectively, 8.2The chemical composition shall be determined either by the method specified in 18440 or any other_—_established instramentaVehemical method, In case of dispute the procedure specified in the latest version of IS 440 for chemical analvsis, shall be the referee method, However when the method is not given in IS 440 the referee method shall be as agreed to botweon tho purchaser and the manufacturer 9 MECHANICAL PROPERTIES 9.1 Tensile Test ‘The material when tested for tensile test and hardness in accordance with IS 1608 and IS 1601 (Parts 1 and 2) shall have the properties ay given in Table 1 9.1.1 RodsiBars Other than Rectangular the following conditions as specified by For material over 30 mm diameter, thickness or the purchaser: wideh acrose flata, the test piece shall be turned Table 1 Mechanical Properties (Clause 9.1} Dinaster Width Condition Texalle Sten Wardaen Diameter Width ih Elongation on 568 J, irdoes "Thickness otGauge Length Shapes) a Over Uno ana Rove Sguaeaad Beak “Kaand Squat Re ns mee MEDS TMD pees “Read Bernt o © a © 6 oO ® co 8 0 BoMer ai 0 120 MOMar 240.Mox 240.Mox 403in408fin 40.8 B Cy BOMox Mex WOM 46a AG Min48.4in PAO Mor cy ~ BDMos 200Mex = 4SMin48Mfin Ones 90 : . > : : : 3 7 BE 10 12 HB Dain 260-Min 250i TB Min 2 inn 8 2 250 Min 280M ASMin Mon 18 in 2s © 350-Min 200 Min 22 Mn -22Min 1B 7OHOD » » 0Ma 22M 22g Over 90 : : : : : 5 7 a 0 12 HD 20M SOMin 3TOAMtH Min Min Bain B 2 200Kin 280Hin 2808in Bin Bain BA atin z 0 360Min 260.8in 250Mn 2M 12M 10 Min Over 90 i : " i : : [NOTE — Hardaoes values aro information oir he agrecd io betwen the purchaser und the meatier 2 feeceiveD No) 110with its centre 14.0 mm from the surface of the material. For material of smaller diameter or width which may not be tested in the condition as manufacture of the test piece shall be turned from the centre of the material, 9.1.2 Rectangular BarsiRods The test piveo shall be takon from the contre of the rod/bar. 9.2 Bend Test ‘The material shall be tested for bend test in accordance witis IS 1599, if agreed to between, the purchaser and the manufacturer, 10 DIMENSIONS AND TOLERANCES 10.1 The dimensions and tolerances for round, square, rectangular and hexagonal reds/bars shall be as given in Table 2. 10.2 The tolerance on length of bar or rod, if ordered in exact length, shall be within the limite specified in Table 3. 10,8 The straightness and/or edgewise curvature shall not exceed 3 mm for every 1000 mm, 10.4 Radius on Edges (Square and Rectangular Material) If the material is required with radiused edges, the radius of curvature shall be as given in Table 4. 11 ELECTRICAL RESISTIVITY TEST 11.1'The electrical resistivity shall be meagured under one of the conditions given in WAT or 11.1.2, 11.1.1 Direct Measurement on the Test Sample 1S 613 : 2000 Resistance measurements shall be determined ‘on specimens of the rod after cleaning, but ‘without further processing and annealing, If direct measurement of electrical resistivity is not possille on the sample as received condition due to higher sampte size, alternatively, method of measuring electrical conduetivity in percent IACS, employing eddy current probe may be applied in place of electrical resistivity and the electrical conductivity values ae obtained, must comply with the values given in ‘Table 2 (see 11.2). 11.1.2 Measurement Annealing Resistance measurement shall be made on specimens of the rod after cleaning and proceseing down to a diameter of approximately 2.0 mm and annealing at temperature 500°C for 30 minutes, Other equivalent annealing method may be used. Test specimens processed toa diameter other than 2 mm may be used if 180 specified. 1L.2 The electrical resistivity when tested in accordance with IS 3635 shail comply with the value given in Table 5. 12 SAMPLING AND CRITERIA FOR CONFORMITY 12.1 Lot In any consignment all the copper rods/bars of the same grade (chemical composition), size, temper and manufactured by a single firm under essentially similar conditions of production shall be grouped together to constitute a lot. on ‘Test Sample After ‘Table 2 Dimensions and Tolerances ( Clauses 10. All dimension Land 11.1.8) im ilimetres ‘Specified Diameter, Width Across late or Thickness ‘Tolerance (Plus or Minus) ‘Over Up toand Round Diamotee) ‘Square and estangular Bar Tctading Hexagonal Kod Width or Thickness) (Width Aevose Fla) o ® o a © 6 0 0.05 — es 1» 2 0.08 608 oot 2 6 0.03 om 010 x cy ou2 01s out 50 0 ous 028 ~ 80 100 . . 035 300 180 . . . 160 300 . . . * Ae agro to botweon tho purchaser and the manufacturer 8 /RECEWED NO} 140IS 618 : 2000 Table 3 Tolerances on Length of Bar Rod in Straight Length ( Clause 10.2) i illite Length of BaRod Observed in Exact Length Our Uptonnd Tachedieg a @ @ - 180 12 150 1200 5 1.200 2400 25 2400 = no Table 4 Corner Radius and Tolerances (Clause 10.4) All dimenaions in lletron Thick Comer Tolerance — Redins Plus or Baus) rer Dpwoana eae een Inching ay o o a ‘ 2 26 os 8 0 82 02s 0 ~ “ ~ Table 6 Electrical Resistivity (Clause 11.2} Condition Meagured by Resistivity Conductivity ‘the Method chy maim — ACS) Given in. at 20°C, Max Percent, Min ‘Clatees o @ o o Annenled 1.t1or1442 oorTa7 995 Hialtherd Utterz 077 gra and Hand NOTE — "ho eoustanc for csavesting tho resistance at vorious temperature to the reaimance st otandanl temperature of 20°C and resiproalsthoee constants for ing voritance at 20°C to resiatance at other 12.1.1 Tests for determining the conformity of the lot to the requirements of this standard shall be carried out on each fot separately. The number of barsirads to be selected for this purpose at random over the whole lot shall be in accordance with col 1 and 2 of Table 6. 12,2 Number of Tests and Criteria for Conformity 12.2.1 Tho rodshars selected in accordance with col Land 2 of Table 6 shall be inspected for freedom from defects (see 6) and dimensions (see 8). Any sod/bar failing to meet the requirement of ome or mere of these characteristics shall be considered as defective, Ifthe number of defectives found is less than or equai to the permissible number of defectives given in co] 3 of Table 6, the lot shall be considered as confirming to the requirements of these characteristics, Table 6 Scale of Sampling and Permissible Number of Defectives (Clauses 12.1.1, 12.21 and 12.2.2) ible No, of Bara! ‘No. of Rodefor Copper Sample Detectives” Content, ‘Tonsile Test and “loctrical Tost 0 2 @ o Up 10 5 0 2 101» 30018 1 a 801 500 20 2 4 Sol woo a2 8 8 1001 163000 wo 5 ° 3005 endabove 80 i 7 12.2.2 From each lot the number of rode/bars to be subjected for the determination of copper content (see 8), tensile test (see 9.1) and electrical resistivity test (see 11) shall be in accordance with col 1 and 4 of Table 6. Ono determination of all other requirements of chemical composition ( see 8 } shall be done for ‘zach lot irrespective of the size of the lot, The baralrods for these tests shall be selected out of ‘those obtained in 12.1. NOTE —The material required for chomieal analysis from exch of the yoda tntended for testing hall be Collected in secordance with IS 1817 12.2,2.1 In the case of determination of copper content, tonsile test and electrical resistivity teet, the lot shall be considered as conforming to the requirements of this standard if all the test results on different samples satisly the corresponding requirements. 12.2,2,2 The lot shall be declared as conforming to the requirement of other constituents if the single test result of chemical analysis obtained. for each constituent satisfy the corresponding requirement of the standard 12.8 Retest 12.8.1 1F the test resulte of chemical analysis fails to satisly the roquiroments for any af the constituents, two more tests for thet constituent shall be done on the same aample in ‘order to confirm that the analysis has been done properly. If both the test results satisfy the relevant requirements, the lot shall be considered as confirming to the this standard, otherwise not, freCEINED NO 11012.3.2 If the test results on any sample for tensile test and electrical resistivity test, fail to satisfy the requirements for any of the ‘mechanical properties and electrical resistivity, two mora teats ehall he done on the sample selected from the same lot. If both the test resulta eatiefy the relevant requivements the lot shali be considered as conforming to this, standard, otherwise not, 13 PACKING ‘The material shall be packed in bundles, boxes, eases or crates so a8 to ensure the sale transporation of the material and avoid damage in transit. 14 MARKING 14.1 Each package tagged with suitable metal tag shall bear the marking made on thom with the grade of material, name of the manufacturer, the mass, size, lot number, date 18 618 : 2000 of manufacture and any such information required by the purchaser. 14.1.1 The material mnay also be marked with the Standard Mark. 14.1.2 The uso of Standard Mark is governed by the provision of the Bureau of indian. Standards Act, 1986 and the Rules and Regulations made there under. The details of the conditions under which the licence for the use of Standard Mark may be granted t0 manufacturers or producers may be obtained from the Bureau of Indian Standards. 18 INFORMATION TO BE GIVEN BY THE PURCHASER This standard contains a number of clauses which the purchaser is allowed to exercise an option. The lst of information to be given by the purchaser in respect of these clauses is, given in Annex C. ANNEX A (Clause 5.1) INTERNATIONAL STANDARD FOR ANNEALED HIGH-CONDUCTIVITY COPPER A-L STANDARD VALUES A-L0'Tho following values fixed by the International Electrotechnical Commission for ‘Standard Annealed Copper’ have been taken es standard values for annealed high-conductivity eoppar, A-L1 At a temperature of 20°C the volume resistivity of standard annealed copper is 58 (070.017 241....Jobm mm*iz, ArL2 At a temperature of 20°C tho density of standard annealed copper is 8.89 elem’. ACLS Ab a temperature of 20°C the coefficient of linear expansion of standard annealed copper is 0.000 017°C. Temperature range of 0 150°C. AcL4 At a temperature of 20°C the coefficient of variation of resistance with temperature of standard annealed copper measure between ‘two potential pointe rigidly fixed t the wire, the metal being allowed to expand freely, 580.003 98 (Fags J"C- A-LBIt follows from A-L1 and A-L2 that at a temperature of 20°C the mass resistivity of standard annealed copper at is Lx g.n9 = ohm gle 3g * 889 = 0.18923 ohm glam, fee:cEIVED NO 110IS 618 : 2000 ANNEX B (Tadie 6) MULTIPLIER CONSTANTS AND THEIR RECIPROCALS FOR ANNEALED AND HARD-DRAWN COPPER B-1 The constants for converting resistance at various temperatures to the standards temperature of 20°C and reciprocals of these constants for converting resistance at 20°C to other temperatures for annealed copper of conductivity 100 percent IACS are given in Toble 7. Table 7 Multiplier Constant and Their Reciprocals for Annealed Copper of Conductivity 100 Percent [ACS (Clause B-1) ‘Temperature °c o 10 108 n ns 2 125 is 135 M us 6 15 6 iss " a8 1s 185. 19 198 2 205 a 215. 2 2s es 238 a ws B 35 6 285 7 278 o 285. 25 305 at 315 3s 325 ans 4 sgege ALS Table 7 (Continued ) @ 19695 a96r7 9658 0.9640 ogee 2 09604 o0se@ ror 09550 958 2 gsi 4 ange ore 2961 rene owe amos 0.930 1 gat a 0.995 7 aas9 ease 2.980 6 2o28 8 oar 1 25 4 028.8 eget amo 4 mse egrt1 29166 ome ome agn05 908 9 agora 905 5 ago 9026 0.9009 nae 3 ager? 896 | ng085 18930 a 10a ows 10354 1os7a nox Lous 1oiaz 10152 10172 10191 Losi 10821 10550 10570 10590 19609 10628 19548 10668 1088.8 10107 10727 10787 1o7e6 10786 10805 Loses 10845 1.086 5 1.068 + 1990 3 1.0824 Lessa e962 Lowe a 11002 1.1022 dios 1106 1 1108 1 sino Lio raise Lise ars 1499‘Table 7 ( Continued ) @ @ @ cn eas a hats ais oan 8 1a 3 oases 11280 25 ose 7 ant ra ass 2 ast a5 ass 7 hit A eas 1 Liat 545 R06 nine 56 osm Lists 556 oars 11s95 38 owe nas 568 o8n6 daa or osmae Laas a5. 08716 nists 88 ont 1 1s 585, 08686 11813 88 osst2 1138 69.8 oes 6 Lass2 0 ossa2 taste 05 ose27 L132 o 03612 L611 615 08398 Lies a 0884 1165 25 98569 igre a 0.88 4 1100 635 08540 1imi6 on 08826 Lime ous asi 1 143 6 08137 11788 ra oases 11788 66 08359 11808 as oes 5 13827 or osie7 11867 or osits asi? oe oasis 1age6 685 og299 13906 6 oss kins 605 0837 14026 0 0.8958 41066 NOTES 1 Given the senistanco ofa wire at TC, tho weoistance at 20°C is fouad by multiplying the resistance st TC by ‘the constant for MC gives in enl 2, Converoly given the resistance at 20°C, the coreeopondiog ceaistaace at SC 1s found by multiplying the resnatance ot 20°C by the reciprocal af constant fav T°C given it cl 2 The temporature coctheicat of renatanve of coer Varios ality from saraplo to saryele according tte fact coedactisty ‘The figure giver om tae table re bbeted on the international standard coefficient 91008 B3.°C at 20°C, The error in using ths able for ‘copper witin the raage of conductivity of 99 t0 10) Denton wil nt exceed 0.08 perce B-2 The constant for converting resistances at various temperatures to the standard temperature of 20°C and reciprocals of these constants for converting resistances at 20°C to other temperatures for hard-drawn copper of conductivity 97 percent are given in Table 8. 18 618 : 2000 ‘Table § Multiplier Constants and Reciprocals of Constants for Hard-Drawn Copper of Conductivity 97 Percent (Clause B2) Temperature Multiplier ‘Reciprocal of SC Constant ‘Constant a @ © 296 ws 10376 1 1035.5 us 110385 2 Losi 8 1028 4 8 noe 135 10s 4 u ote ua Loa 16 Lois 158 Lowa 16 10166 168. roms 1 ions 175 10996 L007? 1.0067 10038 i019 1.0000 908 1 96 2 09043 2 ase2 4 25 D906 2 9887 25 9866 2 99880 25 9s 1 2 981 3 25 0gn95 6 ant? 268 oss 2 ogr40 5 ogra 28 704 25 9.968 6 29 92668 28 0.965 1 30 0.983 3 508. 0.981 5 3 0.9508 ms. 9.9880 32 0.956 3 3a 9.9665 33 0.9588 335 9.981 2 Ey oats 4 968 our 6 RECEIVED NON ito18 613 : 2000 ‘Table 8 ( Continued ) Table 8 ( Concluded ) o @ o o @ ® s ome taste oss oases ass se gens toes e cree Lute * toes Lato Sse ome 1801 = eee umes 7 ost Luo o baie ae or5 8750 129 Bs cs a = arse hate as mela ms cm; amsr 38S 0.984 2 10705 8 cares antl 39 0.9325, ‘L074 5 2.880 3 1.1806 99.5, 0.9308 Lor s yo omre ae 40, 0.929 2 1.0762 om oe seh ts ome hore a oats 11562 ¢ tes Le En ose tit fe ces hms = to ae e oer ams : ame lg es cao ime s apes 3 coos tonne 435 09178 2.089 5 Bt 0.856 4 1167 6 44 09162 20914 as aE es 45 09146 40938 - eae ene Bs tees his 1 nad = amo ieee Ss tue kas is tses tla ‘ tacos Lato . cesta & wee ya Bs ot nt : ey feee ass 475 9.905 2 1048 688 oma tiaea 8 9.308 6 11067 69 087 11867 ae caer hee &, cena ames “ 0.9005 Lue 70 own vans 438 9.8990 11124 re he ot rom ‘ re hectare awit he alae a a oserd tats ae she i cane Po eect br ppt Coney tes a cand Lalst sant h OCS" aang eae oes hs Sel RD anaes reece ice TS 82 Rea Lia we sist dicialecce oe orme se FS SSM se amis rs - oe 8 yg ES eee a8 oases Lazre ‘esac valu lr cope of pescet condo. The = teesy pe Sears we ee ala tee is oseee Lista Stair it a il tel ab & osses Lissa _ een ANNEX C (Clouse 16 ) INFORMATION TO BE GIVEN BY THE PURCHASER ©-1 Whether the purchaser wishes to inspect the material at the supplior’s works (see 3}. C-2 The chemical composition grade required (aee 8) €-3 Dimensional tolerances ( see 10). CASampling and criteria for conformity (see 12). C5 Marking details (see 14 ). [RECEIVED NO. yaBureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious devolopment of the activities of standardization, marking und quality certifcation of goods and attending to eoonected matters in the country Copyright BIS has the copyright of all it publications. No part of these publications may be reproduced in sny form without the peior permission in waiting of BIS. 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