Form : ISP-3002

Rev.3 INSPECTION RECORD S H E E No.

T Transfer
Page 1 of 2
Label / Job Ti

DateNovember 01, 2016

Type TCC-33 Supplier : Start Date Start Qty IRS TCC-33
Part Number TCC-33 Heat No. : Finish Date Finish Qty Draft 0
Product OrderToyota Fortuner Diesel P.O/ L / : Prod Type OEM / EXP / RA Prod ConditioTrial / Initial / Run Date 3/16/2023

FOR TRIAL Comments :

Note:
Accepted by QC

ONLY
Kolom verification (QC) diisi Engineering selama fase
For Trial Only
Lingkari kolom yang bertanda bintang (*)
Toleransi spring rate +10% digunakan untuk circuit.

A B
2

V E R I F I C A T I ON Name :
CHECKED APPROVED
Copies to :
Notes :
R&D

16
Green paper for initial inspection.
G R IN D IN G

ENG Blue paper for re-inspection

White paper for regular inspection
Date Draft Remark Yellow paper for nitriding proccess inspection
15
25z

17 32 17 N1 - N3 diisi oleh Produksi Accepted by Prod.

(Quantity periodik 1 pcs/200 pcs)
(V1 diverifikasi oleh QC)

Revision Record
1 QC verification column additions
2 Reg No. column additions & V2 column changes into Reg. No.
3 Sample No. N4 & No. N5 column eliminations.
Name :
Measuring Tool M/C Msr Criteria Samples No. Verification (QC)
No Inspection Items Cls Qty. Remark
Instrument No. No. No. Min Std Max N1 N2 N3 No. Reg VI No. Reg
1 Material Grade [U] Mill Sheet SHI-200
2 Wire Diameter [U] Caliper 14.02 14.1 14.18
3 Coiling Direction Visual RH
4 Total Coil as Coiling Visual 7.25 7.3 7.35
5 Active Coil as Coiling Visual ( 5.885 )
6 Inside Diameter A Side as Coiling Caliper / Plug Gauge 78.3 79.8 81.3
7 Inside Diameter B Side as Coiling Caliper / Plug Gauge 65.5 67 68.5
8 Outside Diameter as Coiling Caliper/Bushing 106.5 108 109.5
9 End Gap A Side as Coiling Taper Gauge / Caliper ( 0 )
10 End Gap B Side as Coiling Taper Gauge / Caliper ( 10 )
11 Free Height as Coiling Height Gauge 333.5 340.1 346.7
12 Appearance Visual No Scracth,No Flaws,No Dent&No Burry
 Form : ISP-3002 No. Transfer Label / Job Ti
Rev.3 I N S P E C T I O N R E C O R D S H E E T Page 2 of 2
DateNovember 01, 2016
Measuring Tool M/C Msr Criteria Samples No. Verification (QC)
No Inspection Items Cls Qty. Remark
Instrument No. No. No. Min Std Max N1 N2 N3 No. Reg VI No. Reg
* Machine Tempering I [U] - A/B/C/D/E/F/G/H/I/J/K/L/M/N/O
13 Total Coil as Tempering 1 Visual 7.40 7.45 7.50
14 Active Coil as Tempering 1 Visual ( 6.04 )
15 Inside Diameter A Side as Tempering Caliper / Plug Gauge 77.80 79.30 80.80
16 Inside Diameter B Side as Tempering Caliper / Plug Gauge 65.00 66.50 68.00
17 Outside Diameter C Side as Tempering Caliper/Bushing 106.00 107.50 109.00
Shift Leader Coiling : Date : Shift Leader Grinding : Date :
19 Ground Range A Side Right Angle SQ - - 1/4
20 End Thickness A Side Caliper ( 5.00 )
Shift Leader Grinding : Date : Shift Leader Shotpeening : Date :
21 Speed c/v of Shot Peening [U] Display 28 Hz / Liner
22 Shot Ball [U] Packing List RCW 1.0 x1.2
23 Arc Height of Shot Peening mm [U] Almen Strip 0.40 - -
24 Coverage of Shot Peening % [U] Microscope 85.00 - -
Shift Leader Shotpeening : Date : Shift Leader Finishing : Date :
25 Hanger Mark Position Visual 0.75 Turn A Side
26 Pre Treatment Line Visual Grey & No Rust
27 Temperature Bake Oven Temp. Control 230.00 240.00 250.00
28 Time Conveyor Time. Control - 40.00 -
29 Surface Color ( Powder Coating ) Visual Orange Jotun Ral 2008
30 Coating Thickness Delta Scope 80.00 - -
31 Setting Height Linear Scale - 198.10 -
32 Free Height as Setting Height Gauge 330.00 336.60 343.20
33 Spring Load at H1 301.4 mm (kg) Load Testing ( 285.70 )
34 Spring Load at H2 234.0 mm (kg) Load Testing ( 864.80 ) eko_eng:
Toleransi diperketat
35 Spring Rate a 314.80 ~ 285.80 mm Load Testing 7.30 8.10 8.90
36 Spring Rate a 255.00 ~ 243.00 mm Load Testing ( 9.20 )
37 Squareness A Side as Setting Max. 3o Taper Gauge - - 17.60
38 Squareness B Side as Setting Max. 3o Taper Gauge - - 17.60
39 Solid Height Load Testing ( 124.10 )
Logo i-SPRING [U] Visual at 2,5 Turn from A Side
White
40 MADE IN INDONESI [U] Visual at 3,5 Turn from A Side
Marking Printing
TCC-33 [U] Visual at 4,5 Turn from A Side
at ( 1,25 - 2,15 ) Turn from
Tube Position ( CSR931412 ) Color Blue [U] Visual
41 atNo
( 6,15 A Side
Peel- Off,
7,40 ) Turn
No from
Orange
Tube Position ( CSR1051412 ) Color Blu [U] Visual
Peel, No A Bubble,
Side No
42 Appearance Visual
BoxBintik
I-Spring
43 Packing Visual &:No Thin
Qty 2 Pcs/Box

Shift Leader Finishing : Date : Shift Leader QC : Date :