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Fan 2021
Fan 2021
Fan 2021
A R T I C L E I N F O A B S T R A C T
Keywords: A novel dew point evaporative cooling tower (DPECT) based on M-cycle was constructed and its cooling per
Cooling tower formance such as outlet water temperature, precooled air temperature and wet bulb effectiveness were experi
Dew point mentally investigated. The impact of different inlet conditions, such as arrangement methods of fills (vertical or
Evaporative cooling
horizontal arrangement of tubes), air-to-water ratio, inlet air conditions (dry bulb temperature and relative
Wet bulb effectiveness
humidity) and inlet water temperature were also examined. Results showed that the wet bulb effectiveness of
tubes that vertically arranged in DPECT was up to 0.97, which was 5% higher than that horizontally displaced,
indicating that the vertical arrangement of tubes was recommended for engineering application. Moreover, it is
recommended that the air-to-water ratio should be around 1.26. Under the condition of dry bulb temperature
30 ◦ C, 30% relative humidity and inlet water temperature 30 ◦ C, the DPECT can achieve wet bulb effectiveness of
up to 1.10. It was confirmed that the novel DPECT could reduce the outlet water temperature below the wet bulb
temperature of ambient air. Based on the experimental study, a feasible modification scheme to traditional in
dustrial cooling tower was proposed. The study confirmed high practical potential of using M-Cycle in water
cooling applications.
* Corresponding author.
E-mail address: xfluke@cqu.edu.cn (X. Lu).
https://doi.org/10.1016/j.applthermaleng.2021.116839
Received 18 May 2020; Received in revised form 20 February 2021; Accepted 6 March 2021
Available online 14 March 2021
1359-4311/© 2021 Elsevier Ltd. All rights reserved.
X. Fan et al. Applied Thermal Engineering 190 (2021) 116839
If the wet bulb effectiveness is greater than 1, it means that the outlet
water temperature of DPECT is lower than the wet bulb temperature of
ambient air.
Fig. 1. Simplified flow scheme of the (a) M-IEC and (b) R-IEC.
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X. Fan et al. Applied Thermal Engineering 190 (2021) 116839
Fig. 2. Heat and mass transfer in DPECT. (a) Simplified flow scheme. (b) psychrometric process.
3. Experimental system of the DPECT single fill was 0.5 × 0.5 × 0.5 m3 as shown in Fig. 4. The fills consisted of
tube sheets and aluminum tubes. Both ends of the aluminum tubes were
3.1. Design of DPECT fixed on the tube sheets by expanding the tubes. In order to prevented
water leaking from the wet channels to the dry channels, the fixed po
A DPECT was constructed based on the M-cycle theory. As shown in sitions were sealed with epoxy resin. The outer diameter, wall thickness
Fig. 3, the fills were supported by a metal frame, and the special dry and
wet channels arrangement was formed through the assembly of metal
walls, organic glass (Plexiglas) and fills. The total height of the fills was
1.5 m, and the cross-sectional area was 0.5 × 0.5 m2.
There were three fill units in the DPECT. Benefiting from the struc
ture of the fills, the arrangement can be changed to vertical or horizontal
arrangement of tubes. When the tubes were horizontally arranged, the
circulating water was sprayed from the nozzles and flowed into the small
water tank through the gaps between tubes. The gaps between tubes
were therefore wet channels. The air thus flowed to bottom of the fills
first through inside channels of the tubes, and then flowed from bottom
to top through the gaps between tubes. The inside channels of tubes
were dry channels. When the tubes were vertically arranged, the inside
channels of tubes were wet channels and the gaps between tubes were
dry channels.
In order to facilitate processing and installation, the specification of a Fig. 4. The schematic drawing and geometry of the fills.
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X. Fan et al. Applied Thermal Engineering 190 (2021) 116839
and length of tubes was 12, 1 and 500 mm, respectively. There were 410 Table 1
tubes in one fill, arranged in crossflow arrangement. The distance be Specification of measurement devices.
tween the centers of two adjacent tubes was 20 mm, and the total heat Parameters Instruments Accuracy Range
exchange area inside and outside the tubes was 6.44 and 7.73 m2,
Temperature of water T-type ±0.1 C
◦
− 50 ~ 200 ◦ C
respectively. thermocouple
Water flow Glass rotameter ±1.5% 100 ~ 1000 l/h
Inlet air velocity Hot-wire ±3% 0 ~ 50 m/s
3.2. Experimental setup and conditions anemometer
Temperature and Testo 645 ±0.1 ◦ C,±0.1% − 50 ~
relative humidity of humidity meters RH 150 ◦ C,0 ~
The dew point evaporative cooling system consisted of the main part
air 100% RH
DPECT, and a few accessories systems including air supply system, water Pressure drops Differential ±0.5% 0 ~ 200 Pa
circulation system and measurement devices. As shown in Fig. 5, the air pressure meters
supply system was equipped with a preheater and a frequency conver
sion fan, which could adjust the inlet air temperature and air quantity.
The water circulation system was equipped with a water tank, a water Table 2
heater and a frequency conversion water pump, which could adjust the Details of experimental conditions.
inlet water temperature and circulating water quantity. The measure
Experimental parameters experimental details
ment devices consisted of T-type thermocouples, glass rotameters, hot-
Arrangement methodsInlet water horizontal or vertical arrangement of
wire anemometer, Testo 645 humidity meters and differential pressure
temperatureSpray water rateInlet air tubes30, 35 and 40 ◦ C11,12,13,14 and
meters, whose details have been listed in Table 1. Parameters including temperatureInlet air relative 15 t/h⋅m230, 35 and 40 ◦ C30, 40, 50,
the velocity of inlet air, dry bulb temperature and relative humidity (RH) humiditySuperficial air velocity 60, 70 and 80%1, 2, 3, 4 and 5 m/s
of air both entering and leaving the dry channels, mass flow of inlet
water, and inlet and outlet water temperature were measured. The de
tails of experimental conditions are listed in Table 2, allowing for the the horizontal arrangement. The water’s maximum temperature drop
impact of inlet conditions such as the arrangement methods, air-to- was 8.1 ◦ C and 7.1 ◦ C, respectively. The lower the precooled air tem
water ratio (r), dry bulb temperature and RH of inlet air and inlet perature was, the easier to reduce the water temperature below the inlet
water temperature to be examined. The spray water rate here was air wet bulb temperature. The wet bulb effectiveness of the vertical
defined as the ratio of the mass flow of inlet water to the total internal arrangement was higher than that of horizontal arrangement as shown
cross-sectional area of the tubes and the superficial air velocity was in Fig. 6(b). The maximum wet bulb effectiveness is 0.97 and 0.92,
defined as the ratio of the volume flow of inlet air to the total internal respectively. The vertical tubes arrangement has 5% higher wet bulb
cross-sectional area of tubes. effectiveness than that of horizontal arrangement. In engineering
application, it is suggested to use vertical arrangement. The subsequent
experiments were carried out under the vertical arrangement.
4. Results and discussion
Fig. 6(a) shows the change of the outlet water temperature and the Fig. 7 shows the contours of the precooled air temperature and wet
precooled air (outlet air of dry channels) temperature with the RH of bulb effectiveness under the conditions of different superficial air ve
inlet air under different arrangement methods. While the other condi locity and spray water rate. The results showed that when superficial air
tions were the same, the outlet water temperature and the precooled air velocity varying from 1 to 5 m/s and the spray water rate varying from
temperature under the vertical arrangement were lower than that under 11 to 15 t/h⋅m2, the lower precooled air temperature and the higher wet
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X. Fan et al. Applied Thermal Engineering 190 (2021) 116839
Fig. 6. Impact of different arrangement methods on the cooling performance of DPECT. (a) Outlet water temperature and precooled air temperature. (b) wet bulb
effectiveness.
Fig. 7. Impact of different air-to-water ratio on the cooling performance of DPECT. (a) Precooled air temperature. (b) wet bulb effectiveness.
bulb effectiveness were obtained at the higher superficial air velocity 4.3. Influence of inlet air conditions
and the lower spray water rate. The air-to-water ratio (r), which is
defined as the mass ratio of air to water, was used to better present the Fig. 8 shows the contours of precooled air temperature and the wet
interaction of these two parameters. The red line represents the isoair- bulb effectiveness under the conditions of different inlet air conditions
to-water ratio line as shown in the Fig. 7(a). It can be seen that the (dry bulb temperature and RH). When the dry bulb temperature varied
precooled air temperature decreased and the wet bulb effectiveness from 30 to 40 ◦ C and the RH ranged from 30 to 80%, the higher pre
increased with the increase of r. When r less than 0.78, the precooled air cooled air temperature was obtained at higher RH and higher dry bulb
temperature was higher than 30 ◦ C. It meant that the air flowing through temperature, but the wet bulb effectiveness showed a different trend.
the dry channel was heated with the absolute humidity remaining The higher wet bulb effectiveness was obtained at the lower RH and the
constant. The lowest temperature to which water can be theoretically higher dry bulb temperature. It can be graphically explained by psy
cooled had been raised with the rising of the precooled air temperature. chrometric process as shown in Fig. 9. Three different conditions of inlet
On the contrary, the precooled air temperature was lower than 30 ◦ C air are listed in the figure. The red line is the air state curve, and the inlet
when r greater than 0.78. It meant that the air flowing through the dry and outlet water temperature are marked on the saturated curve. For red
channel was cooled with the absolute humidity remaining constant, and line 1-1′ and 3-3′ -3′′ , they have the same dry bulb temperature (30 ◦ C)
the lowest temperature to which water can be theoretically cooled had and the different RH (30 and 70%, respectively). The higher the RH, the
been reduced below the wet bulb temperature of ambient air. when r higher the precooled air temperature. The precooled air temperature
increased from 0.78 to 1.26, the precooled air temperature decreased had hardly changed at 70% RH, so the wet bulb effectiveness was lower.
about 2.4 ◦ C, which however only decreased about 1 ◦ C when r further For red line 2-2′ -2′′ and 3-3′ -3′′ , they have the same RH (30%) but
increased from 1.26 to 1.96. This suggested that the cooling perfor different dry bulb temperature (40 and 30 ◦ C, respectively). The pre
mance was non-linear with r. With the increase of r, the decrease rate of cooled air temperature and the wet bulb temperature of the inlet air both
the precooled air temperature was obviously reduced. It is recom increased with the increase of the dry bulb temperature, such as point 2′′
mended that the air-to-water ratio should be around 1.26. Moreover, a and Twb,2. From the psychrometric process, it can be seen that the outlet
reasonable range of r should be determined in the engineering appli water temperature of condition 2 is closer to the wet bulb temperature of
cation to ensure the cooling performance while limiting the power the ambient air, leading to higher wet bulb effectiveness as the result.
consumption of the additional equipment.
4.4. Influence of inlet water temperature
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X. Fan et al. Applied Thermal Engineering 190 (2021) 116839
Fig. 8. Impact of different inlet air conditions on the cooling performance of DPECT. (a) Precooled air temperature. (b) wet bulb effectiveness.
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X. Fan et al. Applied Thermal Engineering 190 (2021) 116839
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The authors declare that they have no known competing financial