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M-32-42-3000-75-05 Design of Conveyor System R.0A
M-32-42-3000-75-05 Design of Conveyor System R.0A
M-32-42-3000-75-05 Design of Conveyor System R.0A
0A
REQUISITION SHEET 1 OF 8
REQUISITION
FOR
ENGINEERING & DESIGN OF
CONVEYOR SYSTEM
REQUISITION SHEET 2 OF 8
CONTENT
1. GENERAL ..................................................................................................................................... 3
2. EQUIPMENT TO BE PURCHASED.......................................................................................... 3
6. CONFLICT .................................................................................................................................... 5
REQUISITION SHEET 3 OF 8
1. GENERAL
This requisition defines the requirements relating to the engineering & design, supervision for
fabrication, supervision for installation, supervision for commissioning and operator training of the
whole system of Conveyor System for Pembangunan Pabrik ALF3-II in Gresik, East Java.
2. EQUIPMENT TO BE DESIGNED
The following main equipment shall be furnished in accordance with the requirements specified in
this Requisition and the related documents described in Reference List Documents (Attachment-#2).
REQUISITION SHEET 4 OF 8
4. REFERENCE DOCUMENTS
The document as listed on Reference List Document (Attachment-#2) shall also form as part of
requirements of this Requisition. Documents other than mentioned, but referred to in any of the
referenced documents, shall also form as part of the requirements. Vendor shall notify the purchaser
for such referenced documents.
PT. PETROKIMIA GRESIK PROJ NO. - REV. 0A
REQUISITION SHEET 5 OF 8
6. CONFLICT
In the event of conflict amongst the Contract Documents, the matter in conflict shall be submitted
immediately by Vendor to ADHI KARYA for determination and such determination by ADHI
KARYA will be final.
9. SPECIAL NOTES
9.1 Vendor’s Warranty and Guarantee
Guarantee shall be established as follows:
• Process and mechanical performance and Technical specification during the period
indicated in the commercial documents.
PT. PETROKIMIA GRESIK PROJ NO. - REV. 0A
REQUISITION SHEET 6 OF 8
REQUISITION SHEET 7 OF 8
VENDOR ADHI
REQUISITION SHEET 8 OF 8
13. ATTACHMENTS
Attachment-#1 : Scope of Work and Supply
Attachment-#2 : Reference Document
Attachment-#3 : Applicable Codes and Standards
Attachment-#4 : Clarification, Exception and Deviation List
Attachment-#5 : Vendor Data Requirement List
Attachment-#6 : Technical Evaluation Form
PEMBANGUNAN PABRIK ALF3 - II PROJ NO. - REV. 0A
PT. ADHI KARYA
DESIGN OF CONVEYOR SYSTEM M-32-42-3000-75-05
(Persero) Tbk
Attachment-#1 Scope of Work & Supply SHEET 1 OF 5
Note:
(1) All the following items are for each unit unless otherwise specified.
(2) Vendor's scope of work and supply is shown by the mark "X" in the column of "Vendor", but not limited to.
Adhi
No ITEM Vendor
Karya
Scope of Supply shall include the following items but not limited to :
(Vendor shall propose other equipment which are necessary for the system
related to Vendor performance guarantee responsibility)
A ENGINEERING AND DESIGN
1 Basic design
(Loading data, Equipment layout, PFD, P&ID, dimension and
general arrangement, Electrical load list, prelim I/O list, & Data X
sheet)
2 Detail specification
(Include but not limited to: Technical specification, Detail drawing,
X
Calculation, Cause & Effect diagram, and Control philosophy)
3 3D Model & 3D Drawing X
4 Native file CAD drawing X
5 Civil work design input
- Equipment Foundation X
- Equipment Skid (steel structure) and Anchor Bolt X
6 Installation, Operating & Maintenance Manual for each equipment X
7 Manufacture Data Record for each equipment X
B SUPPLY DESIGN (incl. the following items but not limited to)
Detail specification of each equipment can be seen in Attachment-#7 Technical
Evaluation Form
B.1 Mechanical (incl. the following items but not limited to )
A Raw Material Handling System
1 Al(OH)3 Bag Opener Hopper (D3101) X
Quantity : 1 Unit
Type : Rectangular
Design Capacity : 6 Ton
Completed with blade and mesh
8 Cable gland X
9 VSD (if any) X
B.3 Instrument & Control (incl. the following item but not limited to)
1 Field instrument X
2 Cable & cable tray with cover X
3 Cable gland X
4 Junction Box X
5 Steel support for cable tray and junction box X
6 Local Control Panel X
7 PLC X
B.4 Steel Structure (incl. the following item but not limited to)
1 Equipment concrete foundation X
2 Steel structure for equipment X
3 Stairway, ladder and platform X
4 Grouting X
5 Anchor Bolt X
6 Bolt and nut X
7 Bracing X
PEMBANGUNAN PABRIK ALF3 - II PROJ NO. - REV. 0A
PT. ADHI KARYA DESIGN OF CONVEYOR SYSTEM M-32-42-3000-75-05
(Persero) Tbk
Attachment-#2 Ref. Doc. List SHEET 1 OF 3
B Specification
1 34-JP-06-42-3000-01 Equipment List
2 34-JM-01-42-3000-02 Engineering Specification of Painting
Engineering Specification of Hot and Cold
3 34-JM-01-42-3000-03
Insulation
4 34-JM-01-42-3000-22 Engineering Specification of Bin/Hopper
5 34-JM-01-42-3000-27 Engineering Specification of Weigh Feeder
6 34-JM-01-42-3000-14 Engineering Specification of Drag Conveyor
7 34-JM-01-42-3000-15 Engineering Specification of Ducting
8 34-JM-01-42-3000-18 Engineering Specification of Rotary Valve
9 34-JM-01-42-3000-21 Engineering Specification of Gear Reducer
10 34-JM-01-42-3000-24 Engineering Specification of Cyclone
11 34-JM-01-42-3000-26 Engineering Specification of Bucket Elevator
12 34-JE-01-42-3000-01 General Specification for Electrical Design
13 34-JE-01-42-3000-07 Engineering Specification for Cable & Wire
14 34-JE-01-42-3000-11 Engineering Specification for Grounding
15 34-JE-01-42-3000-02 Engineering Specification for Induction Motor
16 34-JE-01-42-3000-15 Construction Specification for Electrical
17 34-JE-06-42-3000-02 Induction Motor & Load List (Low Voltage)
18 34-JE-06-42-3000-03 Motor List
19 34-JI-02-42-3000-01 Design Criteria for Instrumentation & Control
General Specification for Instrument Signal &
20 34-JI-01-42-3000-01
Control Cable
PEMBANGUNAN PABRIK ALF3 - II PROJ NO. - REV. 0A
PT. ADHI KARYA DESIGN OF CONVEYOR SYSTEM M-32-42-3000-75-05
(Persero) Tbk
Attachment-#2 Ref. Doc. List SHEET 2 OF 3
C Datasheet
1 34-JM-67-42-3000-34 Datasheet for Drag Conveyor (M-3101)
2 34-JM-67-42-3000-35 Datasheet for Bucket Elevator (M-3102)
3 34-JM-67-42-3000-37 Datasheet for Screw Conveyor (M-3104)
4 34-JM-67-42-3000-48 Datasheet for Weigh Feeder (M-3131)
5 34-JM-67-42-3000-38 Datasheet for Screw Conveyor (M-3105 A/B)
6 34-JM-67-42-3000-39 Datasheet for Table Feeder (M-3107)
Datasheet for Table Feeder Splitter Gate
7 34-JM-67-42-3000-40
(M-3107-1)
8 34-JM-67-42-3000-53 Datasheet for Conveyor (M-3136)
9 34-JM-67-42-3000-54 Datasheet for Screw Conveyor (M-3137)
10 34-JM-67-42-3000-41 Datasheet for Screw Conveyor (M-3138)
11 34-JM-67-42-3000-58 Datasheet for Bucket Elevator (M-3139)
12 34-JM-67-42-3000-55 Datasheet for Splitter Gate (M-3140)
13 34-JM-67-42-3000-59 Datasheet for Bucket Elevator (M-3162)
14 34-JM-67-42-3000-60 Datasheet for Splitter Gate (M-3163)
15 34-JM-67-42-3000-09 Datasheet for Hopper (D-3101)
16 34-JM-67-42-3000-20 Datasheet for Bin-Silo (D-3151)
17 34-JM-67-42-3000-11 Datasheet for Hopper (D-3103)
18 34-JM-67-42-3000-12 Datasheet for Hopper (D-3104)
19 34-JM-67-42-3000-17 Datasheet for Cyclone Hopper (D-3116)
20 34-JM-67-42-3000-16 Datasheet for Hopper (D-3115)
21 34-JM-67-42-3000-23 Datasheet for Hopper (D-3160)
22 34-JM-67-42-3000-21 Datasheet for Bin-Silo (D-3152)
23 34-JM-67-42-3000-24 Datasheet for Hopper (D-3164)
24 34-JM-67-42-3000-92 Datasheet for Rotary Valve (V-3141)
25 34-JM-67-42-3000-94 Datasheet for Rotary Valve (V-3146)
26 34-JM-67-42-3000-96 Datasheet for Rotary Valve (V-3152)
27 34-JM-67-42-3000-112 Datasheet for Rotary Valve (V-3160)
28 34-JM-67-42-3000-97 Datasheet for Rotary Valve (V-3164)
29 34-JM-67-42-3000-93 Datasheet for Bag Filter Rotary Valve (V-3142)
PEMBANGUNAN PABRIK ALF3 - II PROJ NO. - REV. 0A
PT. ADHI KARYA DESIGN OF CONVEYOR SYSTEM M-32-42-3000-75-05
(Persero) Tbk
Attachment-#2 Ref. Doc. List SHEET 3 OF 3
D Drawing
1 34-P-12-42-3000-01&02 PFD Material Handling System
2 34-P-11-42-3000-01,05,06 P&ID Material Handling System
3 34-M-21-42-3000-01 Layout Arrangement
4 34-M-21-42-3000-02 Piping Arrangement
5 34-M-43-42-3000-01 Plan & Section Drawing
6 34-E-16-42-3000-01 Single Line Diagram
7 34-E-33-42-3000-01 Power Wiring Layout
PEMBANGUNAN PABRIK ALF3 - II PROJ NO. - REV. 0A
PT. ADHI KARYA DESIGN OF CONVEYOR SYSTEM M-32-42-3000-75-05
(Persero) Tbk
Attachment-#3 Code & Standard SHEET 1 OF 2
All latest edition of Code and Standards in this section shall be applied except some equipment
specified on technical speciffication / data sheet. Vendor shall be responsible to be or to become
knowledgeable of the requirements of thees standards and codes. Any changes or alterations to
the equipment to make it meet standards and codes requirements shall be at the expense of the
vendor. Whenever equipment proposes by vendor cannot fully meet the requirements of this
specification, such exceptions must be clearly stated by vendor and approved by Owner and
Contractor.
AABC Associated Air Balance Council
ADC Air Diffusion Council
AGMA American Gear Manufacturers Association
AISC American Institute of Steel Construction, Inc.
AISE Association of Iron and Steel Engineers
AISI American Iron and Steel Institute
ANSI American National Standards Institute. Inc
API American Petroleum Institute
ARI Air Conditioning and Refrigeration Institute
ASHRAE American Society of Heating, Refrigerating and Air Conditioning
Engineers, Inc.
ASME American Society of Mechanical Engineers
ASNT American Society for Nondestructive Testing
ASTM American Society for Testing and Materials
AWS American Welding Society
AWWA American Water Works Association
ABMA American Boiler Manufacturers Association
BEAMA British Electrical and Allied Manufacturers Association
BS British Standart
CEMA Conveyor Equipment Manufacturers Association
CERC Coastal Engineering Research Centre
Departement of the Army US Army Corps of Engineer
CGA Compressed Gas Association
CMAA Crane Manufacturers Association of America
CISPR International Special Committee on Radio Interference
CRD Chief of Reasearch and Development
CRSI Concrete Reinforcing Steel Institute
DIN Deutch Industrial Normalisation
EPA Enviromental Protection Agency
PEMBANGUNAN PABRIK ALF3 - II PROJ NO. - REV. 0A
PT. ADHI KARYA DESIGN OF CONVEYOR SYSTEM M-32-42-3000-75-05
(Persero) Tbk
Attachment-#3 Code & Standard SHEET 2 OF 2