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Operation Instructions DCM-Modul 2.x
Operation Instructions DCM-Modul 2.x
Table of Contents
Preliminary Remark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Path--dependent control of SCHOTTEL systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Path--dependent speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Further applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Structure and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating mode switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
System diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Software configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hardware configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Analog output signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Alarm relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DCM Module: View of front side and boards, left-- and right--hand side . . . . . . . . . . 9
3 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SCHOTTEL GmbH
Mainzer Straße 99
D--56322 Spay
Phone +49 (0) 2628 / 61--0
Fax +49 (0) 2628 / 61--300
E--Mail info@schottel.de
Application
The DCM Module (1/2) is an electronic module, which
reads, processes outputs control signals . Generally it
is applied for the following system applications:
D Path--dependent control of SCHOTTEL systems
5
3
Path--dependent speed setting
Also with the path--depending speed setting, a set
value from the steering stand is read--in into the DCM
Module. According to the read--in set value, the DCM
Module provides an output signal.
Further applications
The path--dependent control of SCHOTTEL systems 4
and the path--dependent speed setting are appli--
cations, which are taken into consideration in this
document.
Further applications of the DCM Module are described
in the according construction information.
Figure 1
Figure 2
3
4
Figure 3
System diagnosis
Via the interfaces (4/1) and (4/2), a SCHOTTEL Service Figure 4
engineer is always able to do a quick hardware
diagnosis.
2 2
3 9 10
1 1 1
2 2
6
1
1
OFF 123
ON
3
3 1
1
321
321
12 11 1
13 2 9 2 2 2
9
Figure 5 DCM Module: View of front side and boards, left-- and right--hand side
8 Potentiometer AI 3 and AI 4
9 Socket identification 1, 2, 3
with jumper console with 3 sockets
! ATTENTION
Overview on jumper configurations
All the following instructions are to be carefully Pin 1--2: AO 0 voltage output
observed for being able to insert the total system J2 Pin 2--3: AO 0 current output
operationally reliable subsequent to the replacement of
a DCM Module. Pin 1--2: AO 0 voltage output
J3 Pin 2--3: AO 0 current output
Terminal connection 32
Configuration Analog output AO 1
Pin 1--2: AO 1 voltage output
1. Switch the electric system off and secure against J4 Pin 2--3: AO 1 current output
unintended switch--on.
2. For pulling out the contact connector strips from Pin 1--2: AO 1 voltage output
the defective DCM Module, see page 12. J5 Pin 2--3: AO 1 current output
Do not loosen any electric installations on the
contact connector strips. Pin 1--2: AO 1 voltage output
J6 Pin 2--3: AO 1 current output
3. Pull the defective and the new DCM Module out of
the housing, see Figure 8, page 12. Terminal connection 24
Wiring AI4
4. Transfer the positions of all DIL switches (6/3) from
the defective module to the new DCM Module. J7 Pin 1--2: 0 -- 10 V / 0 -- 20 mA
Pin 2--3: potentiometer AI 4
5. Transfer the positions of all jumper positions (6/1)
from the defective module to the new DCM Module Terminal connection 23
Overview on the jumper configurations, see Wiring AI3
right--hand column. Jumpers J13 and J14 must Pin 1--2: 0 -- 10 V / 0 -- 20 mA
always be put onto pin 2 and 3. J8
Pin 2--3: potentiometer AI 3
6. Transfer the position of the load resistance (6/2)
from the defective module to the new DCM Input wiring
Module. Open: AI 2: voltage input
J9 Plugged: AI 2: current input
! ATTENTION
J 10
Open: AI 1: voltage input
Plugged: AI 1: current input
The load resistance (7/1) as last CAN bus element
must be always in pos. ON, see the diagrammatic Open: AI 3: voltage input
section in Figure 7 and in the wiring diagram. J 11 Plugged: AI 3: current input
7. Push the new DCM Module into to the housing Open: AI 4: voltage input
inside the switch cabinet and insert the contact
J 12 Plugged: AI 4: current input
connector strips in the module.
1
J13 1
J14
ON OFF
J9
J10 1
J8
J11 J7 1
J1
J12 J2
J3
1
J4
J5
J6
Figure 6
CAN
1
OFF OFF ON
Figure 7
2
Inserting the contact connector strips
4
! ATTENTION
When inserting the contact connector strips (8/1) all 1
contact connector numbers (8/3) have to tie in. Wrong
insertion may cause the destruction of the DCM
Module.
All contact connector strips must be tightly seated in the
DCM Module.
3 3
General check
After configuration and installation, the following
checks are to be carried out:
3 4
1 2
M
24 V GND
Figure 10
i INFORMATION
When using the DCM Module for the path--dependent According to the configuration, the output signal can be
speed setting, the following settings are required after checked with an universal measuring device (11/2)
configuration and installation are carried out. After (measuring range from 0 ... 20 V or 0 ... 25 mA).
switch--on of the entire system, the DCM Module
approaches the amplifier unit (11/3) after changing the Figure 11 shows the application with analog output
path--dependent speed on the default unit (11/1). signal 0 .. 10 V.
Figure 11 shows the application of the DCM Module for If the default unit is fitted with a CAN sensor (no
the path--dependent speed setting (11/1) with analog illustration), in case of need this sensor can be
output AO1 and AGND. After the configuration and parameterized via the DCM Module, see page 18.
installation, the following settings are required,
depending on the configuration of jumper J7 and J8:
D Starting point from which the speed of the motor
(11/5) shall be increased – to be set at
potentiometer AI3 (11/3)
(Position of the setting lever (11/6)
D Maximum motor speed – to be set at potentiometer
AI4 (11/4)
2
6
1
000.0
min 0 GND
.
max.
V DC
3 U
I
4
5
24 V GND
AO1
AGND
Figure 11
3. Switch off the DCM Module for path--dependent 8. After successful parameterisation, switch the
control (13/5) . LED PWR (13/8) and RUN (13/6) DCM Module for path--dependent control off.
do not shine. LED PWR and RUN are not shining.
4. Pull the contact connector strips (13/4) out from 9. Pull the contact connector strips out from the DCM
the DCM Module and open the module, see page Module and open the module, see page 12.
12.
5. Put the DIL switch S 3.8 (13/10) on the switch 10. Put DIL switch S3.8 on the switch block S 3 in
block S3 (13/9) to pos. ON. Push the DCM Module OFF--position. Push the DCM Module into the
into the housing and insert the contact connector housing and insert the contact connector strips in
strips in the DCM Module, see page 12. the DCM Module, see page 12.
4 3
Figure 12
1 2 2
0o
0o
M
3
8 6
4
S4
S3
5 24 V GND
10
Figure 13
NOTE
NOTE
Installation of the new CAN sensors must be
completely terminated. Setting of the zero position for the speed setting must
DCM Module for path--dependent speed regulation not be changed during the parameterisation.
must be ready for operation. After the 10 seconds have elapsed, the DCM Module
blocks the release of parameterisation. LED SF 1 is
1. Put the default unit for path--dependent speed flashing in a slow rhythm.
regulation (15/1) to zero position.
If the parameterisation is to be repeated, it is required
to switch off the DCM Module for the path--dependent
2. Switch off the DCM Module for path--dependent speed regulation beforehand. Thereafter, the positions
speed regulation (15/6) . LED PWR (15/3) and 5. and 6. are to be repeated.
RUN (15/4) do not shine.
7. After successful parameterisation, switch the
DCM Module for path--dependent speed
3. Pull the contact connector strips out from the DCM regulation off. LED PWR and RUN are not shining.
Module and open the module, see page 12.
Figure 14
3 4
S4
S3
6 24 V GND
7
Figure 15
NOTE 1
i INFORMATION
SCHOTTEL propulsion turns op- DIL switch 1 of switch block S3 in Correct DIL switch 1 of switch
posite to setting wrong position block S3 and parameterise CAN
(Wrong turning direction of the sensors of default and feed--
path--dependent control) back, see page 16
Although the electric system is There is no voltage supply at the For checking the voltage supply
connected, LED PWR does not module. at the DCM Module, see page
shine. 24.
Although the electric system is Module not ready for operation. Check if one of the LED’s F100,
connected, LED RUN does not F101, F102, F103, F104 or F105
shine. is shining, see follow--up table.
(alarm message error)
LED F100 shines. Error in the CAN bus system Check entire wiring of the CAN
bus system for correct connec-
tions, and wiring for damage.
LED F101 shines. Error in the voltage supply For checking the voltage supply
at the DCM Module, see page
24.
Supply
24 V
1
2
Figure 18
9 10
Alarm relay
D Contact connection 9 (19/9): Potential--free
D Contact connection 10 (19/10): Potential--free
Figure 19
Figure 20
24
29
i INFORMATION
25
Figure 22
17
D Contact connection 25 (23/25): GND
High: 24 V
D Contact connection 17 (23/17): DI 1.0
High: 24 V / Low: 0 V Low: 0 V
20
25
Figure 23
0 ... 10 V DC
32
i INFORMATION
31
Optionally it is possible to use all analog outputs as 10 V DC
30
current output. Each output emits a current signal from 29
0 ... 20 mA. With a jumper, each analog output can be
configured accordingly.
Figure 24
Digital outputs
5
D Contact connection 5 (25/5): DO 0 High: 6
High: 24 V / Low: 0 V
24 V 7
D Contact connection 6 (25/6): DO 1 8
High: 24 V / Low: 0 V Low:
0V
D Contact connection 7 (25/7): DO 2
High: 24 V / Low: 0 V
28
Figure 25
Pin configuration
Pin configuration
Contact Designation
2 CAN--Bus CAN--H
3 CAN--Bus CAN--L
5 Digital output 0 DO 0
6 Digital output 1 DO 1
7 Digital output 2 DO 2
8 Digital output 3 DO 0
9 Alarm relay
10 Alarm relay
11 RS 232 TXD
12 RS 232 RXD
Figure 26
Contact Designation
21 Analog input AI 1
22 Analog input AI 2
23 Analog input AI 3
24 Analog input AI 4
31 Analog output AO 0
32 Analog output AO 1
Figure 27
General
Prototype assay GL
Operating data
Power supply 24 V DC / 100 mA
Admissible voltage variation incl. residual ripple -- 25 % . . . +50 %
Current consumption in no--load operation < 200 mA
Admissible ambient temperature 0 . . . 70°C
Electric separation ----
Digital inputs
Digital inputs DI0.0 ... DI 0.3 24 V DC
Low: 0 ... 5 V, High: 15 ... 36 V
Digital inputs DI1.0 ... DI 1.3 24 V DC
Low: 0 ... 5 V, High: 15 ... 36 V
Digital outputs
Digital outputs DI0.0 ... DI 0.3 500 mA @ 24 V DC
Analog inputs
Analog input AI1 ... AI4 0 ... 10 V DC or 0 ... 20 mA
depending on jumper position
with 10--bit resolution
Reference voltage output 10 V DC ( IRef < 10 mA)
Analog outputs
Analog output AO0 ... AO1 0 ... 10 V DC or
0 ... 20 mA
with 12--bit resolution
Alarm relay switching contact
Switching contact 1000 mA @ 30 V DC