MALAYSIAN MS 775:2024

STANDARD

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- Specification
(Second revision)
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LPG fuel system in internal combustion engines
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ICS: 43.060, 75.060

Descriptors: internal combustion engines, LPG fuel system, fuel container, piping, pressure regulator, vaporiser,
commissioning, maintenance, inspection

© Copyright 2024
DEPARTMENT OF STANDARDS MALAYSIA
DEVELOPMENT OF MALAYSIAN STANDARDS

The Department of Standards Malaysia is the national standards and accreditation body of Malaysia.

The main function of the Department of Standards Malaysia is to foster and promote standards,
standardisation and accreditation as a means of advancing the national economy, promoting industrial
efficiency and development, benefitting the health and safety of the public, protecting the consumers,
facilitating domestic and international trade and furthering international cooperation in relation to
standards and standardisation. The use of Malaysian Standards is voluntary except in so far as they
are made mandatory by regulatory authorities by means of regulations, local by-laws or any other similar

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ways.

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Malaysian Standards are developed through consensus by committees which comprise balanced
representation of producers, users, consumers and others with relevant interests, as may be
appropriate to the subject at hand. The development of a standard as a Malaysian Standard is governed

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by the Standards of Malaysia Act 1996 [Act 549]. Section 18A of the act stipulated that, all Malaysian
Standards are owned by the Government of Malaysia and no part of a Malaysian Standard can be
reproduced in any form without the written permission of the Director General.
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For further information on Malaysian Standards, please contact:

Department of Standards Malaysia

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Level 4 – 7, Tower 2, Menara Cyber Axis

Jalan Impact, Cyber 6
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63000 Cyberjaya
Selangor Darul Ehsan
MALAYSIA

Tel: 60 3 8008 2900

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Fax: 60 3 8008 2901

http://www.jsm.gov.my
E-mail: central@jsm.gov.my
 MS 775:2024

Contents

Page

Committee representation ..........................................................................................................ii

Foreword .................................................................................................................................... iii

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SECTION 1: SCOPE AND GENERAL ...................................................................................... 1
1.1 Scope ............................................................................................................................. 1

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1.2 Normative references..................................................................................................... 1
1.3 New design and new material ........................................................................................ 1
1.4 Terms and definitions ..................................................................................................... 1

SECTION 2: FUEL CONTAINER .............................................................................................. 3

2.1
2.2
2.3
2.4
2.5
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Fuel container ................................................................................................................ 3
Maximum filling level ...................................................................................................... 3
Fittings on containers ..................................................................................................... 3
Container fittings for stationary engines ......................................................................... 7
Location of fuel container ............................................................................................... 7
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2.6 Ventilation of compartments .......................................................................................... 9
2.7 Mounting and protection of fuel container ...................................................................... 9
2.8 Container inspection and testing ................................................................................. 10

SECTION 3: PIPING................................................................................................................ 10
3.1 LPG piping, pressure exceeding 100 kPa.................................................................... 10
3.2 LPG piping, pressure not exceeding 100 kPa.............................................................. 12
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SECTION 4: PRESSURE REGULATOR AND VAPORISER .................................................. 13

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4.1 Regulator ..................................................................................................................... 13

4.2 Vaporiser ...................................................................................................................... 13
4.3 Installation .................................................................................................................... 14
4.4 Testing of carburetion components ............................................................................. 14
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SECTION 5: COMMISSIONING, MAINTENANCE AND INSPECTION ................................. 14

5.1 Commissioning ............................................................................................................ 14
5.2 Maintenance and inspection ........................................................................................ 16

Annex A Garaging, repairing and scrapping of LPG fuelled vehicles ............................... 17

Annex B External inspection of fuel containers ................................................................ 18
Annex C Drawing specification for filler valve and automotive LPG dispensing station filler
nozzle ................................................................................................................. 20
Annex D Test procedures for pressurised LPG carburetion components ........................ 21

© DEPARTMENT OF STANDARDS MALAYSIA 2024 - All rights reserved i

MS 775:2024

Committee representation

The National Standards Committee on Petroleum and Gas (NSC 08) under whose authority this Malaysian Standard
as developed, comprises representatives from the following organisations:

Department of Occupational Safety and Health

Department of Standards Malaysia (Secretariat)
Energy Commission

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Federation of Malaysian Manufacturers - Malaysian Industrial Gases Manufacturers Group
Fire and Rescue Department of Malaysia
Malaysia Automotive, Robotics and IoT Institute

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Malaysian Gas Association
Malaysian Oil & Gas Engineering Council
Malaysian Palm Oil Board
Ministry of Domestic Trade and Costs of Living
Ministry of Investment, Trade and Industry
Petroliam Nasional Berhad
Petron Malaysia Refining & Marketing Bhd
Road Transport Department Malaysia
Royal Malaysian Customs Department
Shell Malaysia Trading Sdn Bhd
The Institution of Engineers, Malaysia
The Malaysian Association of Hydrogen Energy
Universiti Kebangsaan Malaysia
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Universiti Teknologi Malaysia
Universiti Teknologi PETRONAS

The Technical Committee on Liquefied Petroleum Gas and Related Products (NSC 08/TC 5) which supervised the
development of this Malaysian Standard consists of representatives from the following organisations:

Boustead Petroleum Marketing Sdn Bhd

Department of Occupational Safety and Health
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Department of Standards Malaysia (Secretariat)

Energy Commission
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Energy Commission
Fire and Rescue Department of Malaysia
Gas Malaysia Berhad
Ministry of Domestic Trade and Costs of Living
NGC Energy Sdn Bhd
PETRONAS Dagangan Berhad
Road Transport Department Malaysia
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Universiti Teknologi Malaysia

Co-opted members:

Globegas Engineering Sdn Bhd

PETRONAS Group Technical Solutions
Petron Malaysia Refining and Marketing Bhd
Solar Gas Sdn Bhd

The Working Group on Revision of MS 775, LPG Fuel System in Internal Combustion Engines - Specification
(NSC 08/TC 5/WG 1) which developed this Malaysian Standard consists of representatives from the following
organisations:

Department of Occupational Safety and Health

Department of Standards Malaysia (Secretariat)
Energy Commission
Fire and Rescue Department of Malaysia
NGC Energy Sdn Bhd
Road Transport Department
SIRIM QAS International Sdn Bhd
TNB Research
UMW Corporation Sdn Bhd
Universiti Teknologi MARA
ii © DEPARTMENT OF STANDARDS MALAYSIA 2024 - All rights reserved
 MS 775:2024

Foreword

This Malaysian Standard was developed by the Working Group on Revision of MS 775,
LPG Fuel System in Internal Combustion Engines - Specification (NSC 08/TC 5/WG 1) under
the authority of the National Standards Committee on Petroleum and Gas (NSC 08).

The second revision of MS 775 cancels and replaces MS 775:2005 (CONFIRMED:2011), LPG

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fuel system in internal combustion engines – Specification (First revision).

Major modifications in this revision are as follows:

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a) incorporation of additional “Terms and definitions”; and

b) “Normative references” revised and rearranged accordingly.

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Compliance with a Malaysian Standard does not of itself confer immunity from legal obligations.
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© DEPARTMENT OF STANDARDS MALAYSIA 2024 - All rights reserved iii