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International Journal of Biological Macromolecules 240 (2023) 124412

Contents lists available at ScienceDirect

International Journal of Biological Macromolecules


journal homepage: www.elsevier.com/locate/ijbiomac

Development of water-resistant paper using chitosan and plant-based wax


extracted from banana leaves
Anyaporn Boonmahitthisud a, b, c, Chontirat Booranapunpong a, Chalunthon Pattaradechakul a,
Supachok Tanpichai d, e, *
a
Department of Materials Science, Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand
b
Center of Excellence in Green Materials for Industrial Application, Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand
c
Center of Excellence on Petrochemical and Materials Technology, Chulalongkorn University, Bangkok 10330, Thailand
d
Learning Institute, King Mongkut's University of Technology Thonburi, Bangkok 10140, Thailand
e
Cellulose and Bio-based Nanomaterials Research Group, King Mongkut's University of Technology Thonburi, Bangkok 10140, Thailand

A R T I C L E I N F O A B S T R A C T

Keywords: On being exposed to water, cellulose paper swells and its mechanical properties become weak. In this study,
Hydrophobicity natural wax with an average particle size of 12.3 μm extracted from banana leaves was mixed with chitosan to
Oleophilicity prepare coatings applied on paper surfaces. Chitosan efficiently dispersed banana leaf-extracted wax on paper
Packaging
surfaces. The mixed chitosan and wax coatings considerably influenced paper properties, including yellowness,
Oil sorption
Water resistance
whiteness, thickness, wettability, water absorption, oil sorption, and mechanical properties. The coating induced
Mechanical properties hydrophobicity in the paper, resulting in a significant increase in the water contact angle from 65.1 ± 7.7◦
Banana leaves (uncoated paper) to 123.2 ± 2.1◦ , and a decrease in water absorption by ⁓64 % to 52.6 ± 1.9 %. The coated
Wax paper demonstrated an oil sorption capacity of 212.2 ± 2.8 %, which was ⁓43 % greater than that of the un­
Waterproof coated paper (148.2 ± 5.5 %), and the tensile strength of the coated paper improved under wet conditions
compared to the uncoated paper. Additionally, a separation of oil in water was observed for the chitosan/wax
coated paper. Based on these promising results, the paper coated with chitosan and wax could be used for direct-
contact packaging applications.

1. Introduction cellulose, is sensitive to moisture and water owing to its hydrophilic


characteristics and porous structure, limiting its use [3,8]. Our previous
The global food packaging market could reach up to 464 billion USD work [9] has shown that the tensile strength of cellulose paper consid­
by 2027 owing to its importance in food distribution and supply chains erably weakened by ⁓90 % when in contact with water owing to
observed during the COVID-19 pandemic [1,2]. Biodegradable pack­ swelling caused by the loss of interaction between cellulose fibers.
aging is seen as an alternative to petroleum-based and nonbiodegradable Improving the physical and mechanical properties of papers when
materials owing to the environmental issues associated with circular exposed to moisture and water is challenging. To overcome this
economy campaigns, regulations, and standards [3]. Plastics, glass, obstacle, coating the surface of the paper would be promising. Wax, a
paper, and aluminum are typically used in food packaging; however, long-chain hydrophobic substance, is typically used as a coating mate­
papers and paper boards are the most important materials, accounting rial for fruit preservation and food packaging owing to its high water
for the maximum share in the global packaging market sector [4,5]. The resistance [10]. Depending on the source, waxes are classified as pe­
global market for papers and paper boards in 2018 (⁓425 million tons) troleum or natural waxes. Natural waxes are an interesting renewable
almost doubled in quantity compared to that in 1992 [6,7]. Moreover, and ecofriendly wax owing to their abundance and biodegradability.
paper utilization in the packaging sector in Europe in 2018 was ⁓50 %, Bananas are one of the most economically important crops; they
which was 10 % higher than that of petroleum-based polymer packaging account for 16 % of the global fruit cultivation. The plant is cultivated in
[2]. tropical and subtropical regions in 130 countries, including Brazil, India,
Paper, a biodegradable and sustainable material that is composed of China, and Indonesia [11–15]. Banana plants can produce only one

* Corresponding author at: Learning Institute, King Mongkut's University of Technology Thonburi, Bangkok 10140, Thailand.
E-mail address: supachok.tan@kmutt.ac.th (S. Tanpichai).

https://doi.org/10.1016/j.ijbiomac.2023.124412
Received 5 January 2023; Received in revised form 30 March 2023; Accepted 7 April 2023
Available online 11 April 2023
0141-8130/© 2023 Elsevier B.V. All rights reserved.
A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

bunch of bananas containing 3–20 hands (a hand of bananas comprises Ltd. (Bangkok, Thailand), respectively. Ethanol and n-hexane were ob­
up to 20 bananas) [15]. After harvesting, considerable agricultural tained from Chemical Co., Ltd. (Bangkok, Thailand).
wastes, including banana pseudo-stems and leaves, are generated
[11–13,16]. The waste generally ends up in landfills and emits green­
house gases, a source of air pollution [12,13,15]. Numerous attempts 2.2. Extraction of wax from banana leaves
have been made to use banana pseudo-stem residues as a raw material in
many applications, such as bioethanol, biodegradable polymers, paper, Banana leaves (100 g) were dispersed in 600 mL of n-hexane in a
and fibers [7,14–17]. However, only a few researchers have studied the batch reactor at 90 ◦ C for 5 h to extract wax. The extracted solution was
potential use of banana leaves. The surfaces of banana leaves are cooled down to room temperature and filtered to remove the solvent
covered by wax that comprises long-chain fatty acids and alcohols using a rotary evaporator. The extracted wax was decolorized by stirring
[12,13]. Yanagida et al. [12] and Chrumanee et al. [13] have found that for 10 min in ethanol, followed by centrifugation. The banana leaf-
wax extracted from banana leaves possessed similar characteristics, extracted wax was oven-dried overnight at 60 ◦ C.
including chemical composition and physicochemical properties
(melting point, crystal structure, and acid and saponification numbers),
to carnauba wax. 2.3. Preparation of chitosan and banana leaf-extracted wax coatings
Although wax has been successfully extracted from banana leaves,
studies on the use of wax extracted from these banana leaves are limited. Five different weight fractions of chitosan and banana leaf-extracted
The objective of this work was to use banana leaf-extracted wax to wax coatings (10:0, 9:1, 7:3, 5:5, and 3:7) were prepared, as shown in
develop a biodegradable waterproof contact material. Various concen­ Fig. 1. Chitosan was dissolved initially in a 5 % acetic acid solution at
trations of wax extracted from banana leaves were dispersed in chitosan 65 ◦ C for 4 h. The banana leaf-extracted wax was then added to the
solutions to prepare suspensions as chitosan could act as an emulsifier to chitosan solution, and a suspension with a total solid content of 1 wt%
stabilize wax via electrostatic interaction between positive charges of was continuously stirred for 24 h. The homogenously mixed suspensions
chitosan and negative charges of wax [18,19]. These mixed suspensions of chitosan/banana leaf-extracted wax are referred to as “XW,” in which
were applied on one side and both the upper and lower layers of paper. X is the weight ratio of the banana leaf-extracted wax in the suspension.
The properties of the coated paper, including color properties, Notably, no phase separation of these suspensions was observed after
morphology, wettability, water absorption, oil sorption, and mechanical leaving at room temperature for 7 days.
properties under dry and wet conditions, were studied. This work
highlights the potential of chitosan and banana leaf-extracted wax
coatings in water-resistant paper development. 2.4. Preparation of papers coated with chitosan and banana leaf-
extracted wax
2. Experimental
Suspensions of chitosan/banana leaf-extracted wax (⁓5 mL) were
2.1. Materials applied on a 20 × 20 cm2 Kraft paper using a No. 16 coating rod. The
coated paper samples were oven-dried at 110 ◦ C for 10 min and then
Fresh banana leaves (Musa sapientum L.) for wax extraction were kept in a desiccator at temperature of 30 ± 3 ◦ C for further character­
purchased from a local market in Bangkok, Thailand. The leaves were ization. Paper samples coated with chitosan and banana leaf-extracted
washed with tap water, oven-dried at 65 ◦ C for 2 h, and cut into small wax are referred to as XWY, while X is the weight ratio of the banana
pieces (~3 × 3 cm2). High-molecular-weight chitosan (2100 kDa) was leaf-extracted wax in the suspension, and Y is the number of the coated
supplied by Marine Bio Resource Co., Ltd. (Samutsakhon, Thailand). paper side (1 for one-sided coating and 2 for both upper- and lower-
Kraft paper and vinegar with 5 % acetic acid were provided by TS sided coating). For example, 0W2 is a sample coated with only chito­
Papertube Co., Ltd. (Bangkok, Thailand) and Kewpie (Thailand) Co., san on both the upper and lower sides of the paper.

Fig. 1. Photograph of the chitosan and banana leaf-extracted wax suspensions.

2
A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

2.5. Color properties and thickness 25 mm. Before testing in the dry state, specimens were kept in a desic­
cator at room temperature (30 ± 3 ◦ C) for 24 h, while the specimens
The colors of paper surfaces with or without coatings were measured were immersed in distilled water for 6 h for the wet conditions [9].
using a CIE-L*a*b* system with a Color-Eye 7000A spectrophotometer
(X-rite, Inc., USA). The L*− (0 (darkness) to 100 (lightness)), a*− (− 2.11. Statistical analysis
indicates greenness and + indicates redness), and b*− values (− in­
dicates blueness and + indicates yellowness) were determined. The A one-way analysis of variance (ANOVA) was used to determine
whiteness index (WI) and yellowness index (YI) were determined ac­ significant differences between datasets. For datasets with a statistically
cording to ASTM E313-20 [20]. Moreover, the total color difference significant difference in the mean (p < 0.05), Duncan's multiple range
(ΔE) between the coated and uncoated paper was calculated using the test was performed using SPSS Statistics 29.0.
following equation [21,22].
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
( * )2 ( )2̅ 3. Results and discussion
ΔE = L0 − L* + (a*0 − a* )2 + b*0 − b* (1)
3.1. Appearance and thickness
where L*0 , a*0 , and b*0 are the color parameters of the uncoated paper, and
L*, a*, and b* are the color parameters of the coated paper. A photograph of the coated and uncoated cellulose papers is shown
The thicknesses of the uncoated and coated paper samples were in Fig. 2, and Table 1 presents the color parameters (L*, a*, and b*), WI
measured from five randomly selected points using a micrometer (0.01 and YI of the paper coated with chitosan and banana leaf-extracted wax,
mm, Mitutoyo, Japan). and ΔE between the coated and uncoated paper samples. The applica­
tion of chitosan and banana leave-extracted wax coatings on paper
2.6. Morphology resulted in similar L*-values (darkness–lightness) for both the coated
and uncoated paper. However, a decrease in the a*-value (green­
The surface morphologies and fracture surfaces of the uncoated ness–redness) and an increase in the b*-value (blueness–yellowness)
paper and paper coated with chitosan and banana leaf-extracted wax were observed for the coated paper. These color changes could be
were analyzed using scanning electron microscopy (SEM) with a JEOL attributed to chitosan. The 0W1 samples exhibited lower WI and higher
JSM-6400 (Japan) scanning electron microscope (5 kV accelerating YI values compared to the uncoated paper. This effect is likely due to the
voltage). The paper samples were sputter-coated with a thin layer of filling of most pores in the paper with chitosan, which can cause yel­
gold under vacuum to avoid charging during examination [23,24]. lowing owing to the reaction of functional groups in the chitosan
[9,26,27]. The addition of wax to the coatings resulted in a decrease in
2.7. Chemical structure WI for the coated paper, but an increase in YI. With increasing wax
loading in the coating, no change in WI and YI was observed. Addi­
The chemical structures of chitosan, banana leaf-extracted wax, and tionally, there was no significant difference (p ≥ 0.05) in WI and YI
paper samples coated with chitosan/banana leaf-extracted wax were values between the single-side coating and doubled-side coating of
characterized using Fourier-transform infrared (FTIR) spectroscopy paper. Notably, the application of chitosan and wax coatings is not ex­
(Nicolet 6700, USA). The chitosan and banana leaf-extracted wax were pected to have an effect on the visual appearance of the paper, as
mixed with KBr, and the mixture was compressed into a disc. All the indicated by the ΔE value of < 2.0 [28].
samples were scanned over a frequency range of 4000–400 cm− 1 in the The thicknesses of paper samples coated with chitosan and banana
attenuated total reflectance (ATR) mode [9,24]. leaf-extracted wax are presented in Fig. 3. The uncoated samples had an
average thickness of 183.6 ± 0.5 μm. An increased thickness that varied
2.8. Wettability with banana leaf-extracted wax content was observed after coating. For
example, the 1W1 paper had a thickness of 187.4 ± 4.6 μm, while 7W1
Water and soybean oil wettability were analyzed by measuring the had a thickness of 191.6 ± 2.9 μm. An increase in the thickness of the
contact angles of uncoated and coated paper samples using a contact coated paper agreed with the findings of Akhtar et al. [29]. In their
angle instrument (Kyowa, DM-CE1, Japan). A liquid droplet was study, the increased film thickness was associated with an increased
deposited on the surface of a sample, and the contact angles of the beeswax content. However, coating both sides of paper with chitosan
droplet were recorded at holding times between 0 and 120 s [9]. (0W2) did not result in any significant increase (p ≥ 0.05) in thickness
compared to that of the 0W1 sample. It has been reported that the chi­
2.9. Water absorption and oil sorption tosan filling in cavities between fibers mainly dominated after coating
for one or two layers, and the formation of the continuous chitosan film
The uncoated and coated paper samples (3 × 3 cm2) were oven-dried on the paper surface was observed when the paper was coated with three
at 50 ◦ C for 24 h and then weighed to record their initial weights (Wi). layers of chitosan [9,24]. On the other hand, after coating both sides of
The samples were then immersed in 10 mL of either distilled water or oil the paper, an increased thickness was more pronounced for all the pa­
at room temperature (30 ± 3 ◦ C) for 24 h. Liquid accumulated on the pers coated with chitosan and banana leaf-extracted wax. A significant
sample surfaces was gently wiped off before determining their final increase in thickness (p < 0.05) to 196.1 ± 3.0 μm was observed for
weights (Wf). Liquid absorption (L) was calculated using the following 1W2, while 7W2 was 200.1 μm-thick. The increase in thickness of the
equation [25]. coated papers could be mainly attributed to the solid wax on their sur­
(( )) face rather than pore filling and film formation of chitosan.
Wf − Wi
%L = × 100 (2)
Wi 3.2. Morphology

2.10. Mechanical properties Fig. 4 shows the surface morphologies of the paper coated with
chitosan and banana leaf-extracted wax. Similar surface morphologies of
The mechanical properties of the uncoated and coated paper speci­ one-sided and both-sided coated paper samples were observed. Paper is
mens were characterized using a universal testing machine (Tinius a porous material in which cavities are formed among cellulose fibers;
Olsen, 5ST, USA) with a 500-N load cell and a cross speed of 15 mm however, these cavities mostly disappeared after chitosan application
min− 1. Specimens (10 × 50 mm2) were prepared with a gauge length of (0W). This disappearance was attributed to the cavity filling by chitosan

3
A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

Fig. 2. Photograph showing the appearance of papers coated with chitosan and banana leaf-extracted wax on one side and both upper and lower sides.

Table 1
Color parameters (L*, a*, and b*), whiteness index (WI), and yellowness index
(YI) of coated and uncoated paper and ΔE between coated and uncoated sam­
ples. Superscript letters are used to indicate significant differences (p < 0.05)
among the samples tested under the same condition.
Material L* a* b* WI YI ΔE

Uncoated 92.51 ± − 0.33 ± 1.48 ± 74.99 2.63 ± –


0.13ab 0.02a 0.05a ± 0.30a 0.09a
0W1 92.49 ± − 0.45 ± 1.91 ± 72.92 3.39 ± 0.47
0.08ab 0.01b 0.02b ± 0.31b 0.05b ±
0.09a
1W1 92.45 ± − 0.58 ± 2.72 ± 67.79 4.86 ± 1.28
0.10abc 0.04cd 0.41de ± 0.06de 0.79f ±
0.47c
3W1 92.36 ± − 0.58 ± 2.66 ± 69.16 4.73 ± 1.21
0.19bcd 0.04cd 0.12de ± 0.61de 0.21def ±
0.09c
5W1 92.18 ± − 0.53 ± 2.62 ± 68.88 4.70 ± 1.38
0.17d 0.04c 0.21d ± 1.37d 0.38def ±
0.01c
7W1 92.59 ± − 0.58 ± 2.69 ± 70.3 ± 4.71 ± 1.22
0.13a 0.03cd 0.01de 1.60d 0.11cd ±
0.06c
0W2 92.24 ± − 0.54 ± 2.24 ± 71.35 3.89 ± 0.77 Fig. 3. Thicknesses of papers coated with chitosan and banana leaf-extracted
0.01cd 0.01cd 0.04c ± 0.12c 0.10c ± wax on one side and both upper and lower sides. Bars and error bars present
0.02b the averages and standard deviations, respectively. Letters are used to indicate
1W2 92.19 ± − 0.68 ± 2.76 ± 69.38 4.93 ± 1.35
significant differences (p < 0.05) among the samples tested under the
0.06d 0.04f 0.10de ± 0.93de 0.20de ±
same condition.
0.15c
3W2 92.41 ± − 0.64 ± 2.79 ± 68.59 4.98 ± 1.34
0.03abc 0.04ef 0.02de ± 0.08de 0.03ef ± aggregates were observed from coatings with high wax concentration
0.03c owing to a limited chitosan content to disperse the wax. Moreover, after
5W2 92.34 ± − 0.59 ± 2.75 ± 70.22 5.10 ± 1.38
0.12bcd 0.01de 0.19de ± 0.09de 0.07cd ±
the coating application, the coated paper was dried at a temperature of
0.10c 110 ◦ C, which was higher than the melting temperature of banana leaf-
7W2 92.24 ± − 0.59 ± 2.96 ± 70.04 5.30 ± 1.54 extracted wax (74–82 ◦ C) [12,13]. This may lead to the formation of wax
0.02cd 0.01cde 0.04e ± 0.99e 0.07cde ± aggregates on the paper surfaces. The SEM images of the fracture sur­
0.04c
faces of the paper coated with chitosan and banana leaf-extracted wax
are shown in Fig. 5. Chitosan and wax were mainly deposited on the top
from the interaction between negative charges from the cellulose and surface of the paper. Zhang et al. [32] have observed high permeation of
the positive charges from chitosan [30]. This mechanism is consistent chitosan through pores between fibers when the chitosan concentration
with previous works [9,24,31]. It has been reported that chitosan in the paper coating was <1.0 wt%.
initially filled the pores and formed a thin layer afterward [9,24]. After
the application of chitosan and banana leaf-extracted wax coatings, wax
3.3. Chemical structure
particles were observed on all the paper surfaces. Particularly, the
number of wax particles increased with an increased wax concentration.
The FTIR spectra of the coated and uncoated paper samples are
The wax particles measured by a particle size analyzer (Mastersizer
shown in Fig. 6. The banana leaf-extracted wax presented absorption
2000, Malvern Panalytical Ltd., UK) at 25 ◦ C had a mean size of 12.3 μm.
bands at 2954, 2915, 2846, 1735, 1465, 1163, and 720 cm− 1. The ab­
Notably, although the paper was coated with mixed chitosan and banana
sorption peaks located at 2915 and 2846 cm− 1 correspond to the
leaf-extracted wax, pores in the paper were observed when the chitosan
stretching vibrations of C–H in fatty acid chains, while that at 1735
fraction was lower than that of the wax. The pores existed because
cm− 1 is owing to the stretching vibrations of ester carbonyls. Hydro­
insufficient chitosan filled the cavities in the paper. Further, wax
carbon vibrations correspond to the bands located at 2954 and 1465

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A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

Fig. 4. Scanning electron microscopy (SEM) images of the surfaces of the cellulose paper samples coated with chitosan and banana leaf-extracted wax. An arrow is
used to indicate the location of the wax of the surface.

cm− 1. The bands at 1163 and 720 cm− 1 are attributed to amide groups 1060 cm− 1 (C–O–C stretching vibration of the pyranose rings)
[33,34]. These characteristic peaks are similar to those of beeswax [39–41]. The board peak located between 3000 and 3600 cm− 1 is owing
[33–35]. On the other hand, the FTIR spectrum of chitosan exhibited to O–H stretching vibration, while the peak at 2920 cm− 1 corresponds
typical characteristic peaks at 2880, 1640, 1553, 1250, 1150, and 1080 to C–H stretching in the cellulose structure [39–41]. The typical peaks
cm− 1. The broad peak in the range of 3000–3600 cm− 1 corresponds to representing chitosan and wax were observed with the introduction of
O–H and N–H stretching, while the duplet bands at 2880 cm− 1 are chitosan and banana leaf-extracted wax. The intensity of these peaks
assigned to the asymmetric and symmetric C–H stretching of chitosan depended on the amount of chitosan and wax on the surfaces of the
[9,24,36]. The N-acetylglucosamine structure of chitosan is verified paper samples. The intensity of the absorption bands at 2915, 2846,
from C– – O stretching (amide I) located at 1640 cm− 1, N–H bending 1735, 1465, and 720 cm− 1 that are associated with wax was consider­
(amide II) located at 1553 cm− 1, and N–H cobending (amide III) able in the 3W, 5W, and 7W samples, indicating the incorporation of
located at 1250 cm− 1 [37,38]. The typical peaks at 1150 and 1080 cm− 1 wax on the surfaces. Both one-sided and both-sided coated paper sam­
are owing to the symmetric C–O–C stretching of the pyranose unit ples exhibited similar FTIR spectra.
[9,24,36].
The uncoated paper sample presented an FTIR spectrum with char­ 3.4. Wettability
acteristic peaks from cellulose: 1430 cm− 1 (bending vibration of CH2),
1160 cm− 1 (C–O–C stretching of the β-1,4-glycosidic linkages), and Water contact angle measurements are employed to differentiate the

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A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

Fig. 5. SEM images of the fracture surfaces of the cellulose paper samples coated with chitosan and banana leaf-extracted wax.

Notably, no difference in contact angles between papers coated on one


or both sides was observed. This finding was owing to water contact
angles being measured between the water droplet and the surface.
Additionally, the changes in contact angles of the coated paper with
holding times were monitored. The immediate disappearance of the
water droplet on the uncoated paper was observed owing to the cellulose
absorption. The contact angle of 0W considerably decreased from 104.3
± 2.9◦ (holding time of 0 s) to 87.9 ± 1.7◦ (holding time of 120 s). This
reduction could be owing to water absorption by chitosan and cellulose
[37]. After incorporating wax, no significant change (p ≥ 0.05) in the
water contact angles between the holding time of 0 s and 120 s was
observed for the 1W, 3W, and 5W samples. This indicates that wax could
prolong the water–cellulose contact. However, the significant reduction
(p < 0.05) in water contact angles between the holding time of 0 s and
120 s occurred for 7W. This reduction might be attributed to the wax
aggregates and less chitosan on the paper surface, which allowed water
molecules to interact with cellulose within the paper.
Oil contact angles on the uncoated and coated paper samples were
also measured to study the effect of wax distributed on paper surfaces. A
surface is considered oleophilic when an oil contact angle is < 90◦ , and
when the oil contact angle is < 10◦ the surface is superoleophilic
Fig. 6. Fourier-transform infrared (FTIR) spectra of the chitosan, banana [42,46]. Fig. 7(b) presents oil contact angles of the paper coated with
leaf–extracted wax, uncoated paper, and paper coated with chitosan and ba­ chitosan and banana leaf-extracted wax as a function of holding times,
nana leaf-extracted wax. and Fig. 7(c) shows the wetting behavior of water and oil droplets on the
surface of the paper samples (Uncoated and 7W). All uncoated and
hydrophobicity and hydrophilicity of the materials. When the contact coated paper samples were found to be oleophilic. The oil contact angle
angle of water droplets is > 90◦ , a surface is considered hydrophobic was 29.0 ± 2.6◦ for the uncoated paper surface, and the contact angle
[42]. Fig. 7(a) shows the water contact angles of the paper coated with decreased to 12.4 ± 1.2◦ after 120 s. This reduction could be attributed
chitosan and banana leaf-extracted wax. The uncoated paper had a to the oil uptake by cellulose fibers [47]. With chitosan on the surface of
contact angle of 65.1 ± 7.7◦ , and the water droplet was immediately the paper (0W), the oil contact angle slightly increased to 32.9 ± 3.2◦ .
absorbed by cellulose. However, with chitosan coatings, the paper (0W) This increase might be owing to chitosan hindering oil uptake. After
had a contact angle of 104.3 ± 2.9◦ . Chitosan has been reported to incorporating banana leaf-extracted wax, the 1W, 3W, 5W, and 7W
induce hydrophobicity during film solidification owing to the functional samples exhibited similar oil contact angles at the holding time of 0 s.
group rearrangement of chitosan molecules, including hydroxyl and However, the oil contact angle of the coated paper decreased signifi­
amine groups, parallel to film surfaces [43–45]. By incorporating hy­ cantly with increasing holding time. The 0W sample exhibited a
drophobic wax, the contact angles of the coated paper samples reduction in the oil contact angle from 32.9 ± 3.2◦ to 27.5 ± 3.6◦ at a
increased. The sample 1W had a contact angle of 108.2 ± 3.7◦ . The holding time of 120 s, whereas those of 1W and 3W decreased from 32.2
hydrophobicity of the coated papers increased with an increased wax ± 3.8◦ to 21.5 ± 3.5◦ and from 33.1 ± 1.7◦ to 18.3 ± 1.4◦ , respectively.
concentration. The water contact angles of 3W and 5W were 116.5 ± A decrease in the oil contact angle at 120 s-holding time was more
3.9◦ and 123.2 ± 2.1◦ , respectively. No increment in the contact angle noticeable with an increase in wax concentration in the chitosan/wax
was observed for 7W. This might be owing to wax aggregates. The dis­ coating. 5W and 7W exhibited oil contact angles of 9.8 ± 3.3◦ and 8.1 ±
tribution and concentration of wax on paper surfaces influenced surface 3.0◦ at 120 s-holding time, respectively. This could be owing to oil
hydrophobicity [37]. Controlling the wax distribution on paper surfaces sorption caused by wax [48]. Soy, soy-bee, and carnauba waxes have
to obtain the superhydrophobic paper is a subject of future work. been reported to be superoleophilic with an oil contact angle of 0 ◦ C

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A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

Fig. 7. (a) Water and (b) oil contact angles of papers coated with chitosan and banana leaf-extracted wax between 0 and 120 s holding times. (c) Oil (blue dye) and
water (red dye) droplets on the uncoated and coated (7W) paper samples. (For interpretation of the references to color in this figure legend, the reader is referred to
the web version of this article.)

[48]. were 84.3 ± 4.0 %, 74.4 ± 2.5 %, and 67.5 ± 2.0 %, respectively. These
reduced values suggest that banana leaf-extracted wax limited water
absorption on the papers. A high reduction in water absorption has been
3.5. Water absorption and oil sorption
reported when utilizing a high concentration of beeswax in composites
[37]. Moreover, a noticeable decrease in water absorption was observed
Water absorption is one of the important material features for ma­
when both sides of the paper were coated. The water absorption for 0W2
terials. Fig. 8(a) presents water absorption of the paper coated with
decreased by almost 35 % to 78.2 ± 4.2 % in comparison with that of
chitosan and banana leaf-extracted wax. The uncoated paper showed a
0W1. Reductions in water absorption to 54.2 ± 3.1 % and to 52.6 ± 1.9
high water absorption capacity of 147.9 ± 8.8 %, which was attributed
% were observed for 5W2 and 7W2, respectively. Although a solidified
to numerous hydroxyl groups in cellulose molecules [49]. With chitosan
wax concentration of > 50 % was used in the coatings, the coated paper
coating, the water absorption of the 0W1 sample decreased to 130.0 ±
still absorbed water. This finding could be attributed to several factors
1.8 %. This reduction could be attributed to chitosan bonding with
such as water penetrating through the paper via uncoated parts, chito­
cellulose molecules, allowing few available functional groups in cellu­
san adsorption, and incomplete coverage of the paper surfaces by wax
lose and chitosan to interact with water. A similar reduction in water
due to its morphology and aggregates.
absorption by incorporating chitosan in paper has been reported [49].
Oil sorption was monitored to study the effect of chitosan and ba­
Coating paper with 0.5 % chitosan solution reduced water absorption by
nana leaf-extracted wax coatings on the papers. Fig. 8(b) presents oil
33.7 %, and with increasing chitosan concentration to 2 %, the water
sorption of the uncoated paper and paper coated with chitosan and
absorption of the paper considerably decreased by 58.7 %. Water mol­
banana leaf-extracted wax. The oil uptake of the uncoated paper was
ecules on the coated paper required a longer time to penetrate than on
148.2 ± 5.5 %. The oil uptake by cellulose fibers is owing to combined
the uncoated paper [49]. According to our previous studies [9,24], when
mechanisms, including adsorption, absorption, and interfiber capillary
the chitosan coated paper samples were exposed to water under various
sorption within fibers [47,50]. Fine cellulose fibers with a high surface
conditions (5 ◦ C for 10 days, 40 ◦ C for 10 days, 70 ◦ C for 2 h, and 100 ◦ C
area have been reported to absorb higher amounts of oil than coarse
for 30 min), no significant differences (p ≥ 0.05) in overall migration
fibers owing to larger spots for surface adsorption and interfiber capil­
between the uncoated and chitosan coated paper samples were found.
lary uptake [47]. When the paper was coated with chitosan, the oil
The occurrence of overall migration might be owing to leaching of the
sorption was 135.1 ± 5.4 % for 0W1 and 97.7 ± 6.9 % for 0W2. Chi­
fragmented fibers from sides of the paper rather than chitosan. The
tosan acted as a protective layer to delay cellulose molecules from
water absorption of the paper decreased with the introduction of wax.
interacting with oil, causing a decrease in oil sorption. With introduction
1W1 had a water absorption of 120.7 ± 6.5 %. The water absorption
of wax, a considerable increase in oil sorption capacity was observed.
decreased significantly (p < 0.05) with increased wax concentrations.
The 1W1 sample demonstrated an oil sorption capacity of 101.3 ± 4.1
The values of water absorption for the 3W1, 5W1, and 7W1 samples

7
A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

Fig. 8. (a) Water absorption and (b) oil sorption of the papers coated with chitosan and banana leaf-extracted wax on one side and on the upper and lower sides.
Letters are used to indicate significant differences (p < 0.05) among the samples tested under the same condition. Sorption of high-density oil (dyed red) under water
by (c) uncoated paper and (d) paper coated with chitosan and banana leaf-extracted wax on both sides (7W2), and (e) oil sorption of the 7W2 sample after soaking in
water for 10 min. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

%. With increased wax concentrations (corresponding to decreased surface) and oil film formation on its surface [25]. These phenomena
chitosan contents) in the coatings, the oil sorption capacity of the coated were attributed to the wax acting as a protective layer that hindered the
paper increased significantly. The 3W1, 5W1, and 7W1 samples interaction between cellulose and water. Yuqing et al. [25] have applied
demonstrated an oil sorption capacity of 125.8 ± 7.9 %, 161.0 ± 1.3 %, beeswax-coated lignin particles on cotton surfaces and found no water
and 183.8 ± 5.1 %, respectively. However, coating the upper and lower absorption of this material when immersed in water. The blockage of
layers of the paper with chitosan and banana leaf-extracted wax pro­ water penetration into the material was due to the formation of an air
vided higher oil sorption than coating only one side of the paper. Oil layer between beeswax-coated lignin particles on cotton surfaces. The
sorption values of the 5W2 and 7W2 samples were 169.3 ± 5.9 % and layer was formed from the combined mechanisms of the low surface
212.2 ± 2.8 %, respectively, which represented a 73 % and 117 % energy of beeswax and lignin and the micro/nanoscale structures of the
improvement over 0W2 and a 14 % and 43 % improvement over the particles. To investigate the potential of the protective layer generated
uncoated paper. This increment in oil sorption could be due to high by wax under longer immersion times, the 7W2 sample was immersed in
contents of wax on paper surfaces, which could adsorb oil [48]. It has distilled water for 10 min before oil sorption measurement. Oil sorption
been reported that the natural wax microparticles, with the average size of the 7W2 sample was still observed (Fig. 8(e)). Notably, although the
of ⁓120 μm, exhibited the high sorption capacity up to 5 times their dry paper coated with chitosan/banana leaf-extracted wax showed better oil
weight for various types of oils including crude oil, mineral oil, and sorption capacity than the uncoated paper, the oil sorption capacity of
hexadecane [48]. the coated paper is still far below the requirement for oil sorbent ap­
Fig. 8(c–e) shows a separation of high-density oil (dyed red) in water plications. Porosity and pore size of oil absorbents are essential for oil
for the uncoated paper and the paper coated on both sides with chitosan sorption [51]. Cellulose aerogels are porous-structured materials with
and banana leaf-extracted wax (7W2). Although the oil uptake was ultrahigh porosity that exhibit oil sorption efficiency of > 150 times
148.2 ± 5.5 % for the uncoated paper, no oil sorption was observed. This their own weight [51,52]. Based on our findings, chitosan/banana leaf-
was due to the fact that when the paper is immersed in water, cellulose extracted wax coated paper could be more beneficial for food packaging
molecules immediately absorb water and the paper is completely wet, rather than as an oil absorbent material. Although the coated paper
causing ineffective removal of oil precipitation in water [25]. Mean­ showed the high oil absorption properties, its application may be limited
while, the 7W2 sample exhibited oil sorption (shown by red marks on its in some cases where it could affect the sensory quality of fatty foods.

8
A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

Absorption of oil or fat by the coated paper from these foods may could improving the mechanical properties of the paper, whereas wax had no
reduce their taste or texture. However, the coated paper prepared in this effect on mechanical properties because wax only deposited on the
work could be useful for reducing excess oil from deep-fried foods such surface of the papers. Furthermore, the coated paper exhibited consid­
as chicken, French fries, and cookies. erably higher elongation at break than the uncoated paper, but all the
coated paper samples had similar dry elongation at break. This might be
3.6. Mechanical properties owing to the stress relaxation of cellulose fibers within the paper when
in contact with water during coating [9,53]. Moreover, the mechanical
The mechanical properties of paper are commonly investigated from properties of the paper coated on one and both sides were comparable
tensile strength and elongation at break [53]. The paper samples were due to an increased thickness of the paper coated on both sides, as shown
characterized under two different conditions (dry and wet states). The in Fig. 3.
dry mechanical properties, including tensile strength and elongation at Additionally, the mechanical properties of the coated papers soaked
break, were measured when the paper samples were in a dry state; on the in water for 6 h were characterized. As expected, when the paper is in
other hand, the wet mechanical properties were investigated when the contact with water, hydrogen bonding between cellulose molecules is
paper samples were completely wet. The dry tensile strength and elon­ broken, affording poor mechanical properties [9]. The tensile strength of
gation at break of the coated and uncoated papers are shown in Fig. 9. the uncoated paper soaked in water was ⁓86 % (3.0 ± 0.5 MPa) lower
The uncoated samples had the dry tensile strength of 21.7 ± 1.4 MPa, than its dry tensile strength (21.7 ± 1.4 MPa). A significant decrease (p
and with a coating on one side, the dry tensile strength the paper coated < 0.05) in tensile strength measured under wet conditions was observed
with chitosan (0W1) increased to 23.7 ± 1.1 MPa. This increase could be for all the paper samples. When chitosan and banana leaf-extracted wax
attributed to an enhanced stress-transfer process in the paper from the were introduced on one side of the paper, no significant improvement
formation of interfacial adhesion between chitosan and cellulose [24]. was observed in the wet tensile strength, indicating that coating only on
Papers coated with high-molecular-weight chitosan have exhibited one side of the paper was not sufficient in protecting the paper from
higher tensile strength than those coated with low-molecular-weight interacting with water. However, the wet tensile strength improved
chitosan [24]. The difference could be owing to the many cavities fil­ significantly (p < 0.05) when the upper and lower layers of the paper
led by chitosan in the paper. 1W1 had similar tensile strength to 0W1. were coated. The tensile strength of the 0W2 sample (3.9 ± 0.2 MPa)
The 3W1 sample exhibited a tensile strength of 25.7 ± 1.7 MPa, which was ⁓24 % higher than that of the 0W1 (3.1 ± 0.2 MPa) and ⁓32 %
was higher than those of 0W1 (23.7 ± 1.1 MPa) and 1W1 (23.8 ± 0.9 higher than that of the uncoated paper, indicating that chitosan acted as
MPa). Moreover, 7W1 showed similar tensile strength to that of the an adhesive to bond cellulose fibers and prevented paper swelling [9].
uncoated paper. These results suggest that chitosan played a vital role in The 1W2 sample showed the wet tensile strength of 3.8 ± 0.3 MPa,

Fig. 9. Tensile strength and elongation at break of the uncoated and coated papers measured under dry and wet conditions. Letters are used to indicate significant
differences (p < 0.05) among the samples tested under the same condition.

9
A. Boonmahitthisud et al. International Journal of Biological Macromolecules 240 (2023) 124412

representing an improvement of ⁓22 % and ⁓30 % compared to the Methodology. Supachok Tanpichai: Conceptualization; Data curation;
1W1 sample and uncoated paper, respectively, while the wet tensile Formal analysis; Funding; Investigation; Methodology; Project admin­
strength of 3W2 (4.2 ± 0.4 MPa) was higher than that of the 3W1 sample istration; Resources; Writing - original draft; Writing - review & editing.
and uncoated paper, showing a ⁓16 % and ⁓43 % improvement,
respectively. However, less difference in tensile strength between papers
with one-sided and two-sided coatings was found when the chitosan Declaration of competing interest
concentration was equal to or less than the wax content. Furthermore,
values of the wet elongation at break of 0W1 (9.1 ± 1.0 %), 1W1 (8.9 ± The authors declare that they have no known competing financial
1.2 %), 3W1 (9.4 ± 1.7 %) and 5W1 (8.1 ± 1.4 %) were higher than that interests or personal relationships that could have appeared to influence
of the uncoated paper (7.5 ± 1.0 %). The improvement in the wet the work reported in this paper.
elongation at break could be attributed to the flexibility of chitosan
[9,53]. However, when the wax content in the coating was greater than Data availability
the chitosan concentration, 7W1 exhibited the wet elongation at break
of 7.1 ± 0.6 %, which was similar to that of the uncoated paper. A Data will be made available on request.
pronounced improvement in the wet elongation at break was observed
when a two-sided coating was applied. Elongation at break values of the Acknowledgments
0W2, 1W2, and 3W2 samples were 10.7 ± 1.6 %, 10.7 ± 1.6 %, 10.1 ±
1.1 %, respectively. This project is funded by National Research Council of Thailand
It has been reported that some acetic acid was volatized from chi­ (NRCT) (Grant No. N41A640090). The instrumental facilities were
tosan films during drying, but the presence of residue acetic acid was supported by the Department of Materials Science, Faculty of Science,
still found in the dried chitosan films. The residue acetic acid weakened Chulalongkorn University. S. Tanpichai would like to express heartfelt
the ordered structure of chitosan molecules, leading to a decrease in admiration for his wonderful spouse for being a great mom to his two
mechanical and barrier properties of the chitosan films [54]. Never­ enthusiastic sons and thank his parents for their blessings and contin­
theless, the application of a single layer of chitosan on paper resulted in uous support.
a minimal increase in the grammage of paper (1.95 g m− 2 or 0.000195 g
cm− 2) [9]. This small content of residue acetic acid left in chitosan is References
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