SIMOCODE pro

SIRIUS Motor Management

 Automation and Drives

SIMOCODE-DP Has Undergone Advancement

Low-Voltage Controls Additional and New Features
and Distribution
„ Removable current transformer CCoom
SSIIMmppaattiibl
Starting
StartingSituation
Situation

„ Additional control functions MOOC bleew

System
COODDE wiitth
E--DDP h
Components „ Voltage detection up to 690 V P!!
Functions
„ Power and cos-phi
Integration
„ Temperature detection (Pt100/ Pt1000)
Practice

Information „ Analog input/output

„ Measuring curves recording

„ Graphical parameterization

„ Plus…plus…plus

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Starting Situation
Low-Voltage Controls Yesterday
and Distribution
„ SIMOCODE-DP – the standard
Starting
StartingSituation
Situation

System
€ I/O solutions, Motor management
communication-capable systems
Components

Functions

Integration

Practice

Information
SIMOCODE-DP

Sound price/performance
Å Smaller Function scope Larger Æ

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Starting Situation
Low-Voltage Controls Today
and Distribution
„ Request for reduced price or expanded functions
Starting
StartingSituation
Situation

System
€ I/O solutions, Motor management
communication-capable systems
Components

Functions

Integration Expanded
Expandedfunctions
functions
Practice

Information
SIMOCODE-DP

Reduced
Reducedprice
price

New requirements
Å Smaller Function scope Larger Æ

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Starting Situation
Low-Voltage Controls Tomorrow
and Distribution
„ Division into two systems for consistent
Starting
StartingSituation
Situation and cost-favorable customized functionality
System
€
Components

Functions

Integration

Practice
SIMOCODE pro V
Information variable
SIMOCODE-DP
SIMOCODE pro C
compact

ÅExpanded customized functionsÆ

Å Smaller Function scope Larger Æ

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
SIMOCODE pro
System
 Automation and Drives

The System
Low-Voltage Controls SIMOCODE pro C – Compact
and Distribution
„ The compact system for:
Starting Situation
9Direct starters and
System
System 9Reversing starters
Components

Functions

Integration

Practice

Information

Up
Upto
to80
80%%of
ofall
allpresent
present
SIMOCODE-DP
SIMOCODE-DPapplications
applications
at
ataaprice
pricereduction
reductionof
of20
20%.
%.
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Design of
SIMOCODE pro Motor Feeders
Low-Voltage Controls SIMOCODE pro C – Compact
and Distribution

Starting Situation Main circuit Control circuit Automation system

System
System

Components

Functions

Integration Connection

Cable
Practice

Information

Current Measuring Operator

Basic Unit 1
Module Panel*
*) Optional
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The System
Low-Voltage Controls SIMOCODE pro V – Variable
and Distribution
„ The variable system with:
Starting Situation
9All control functions and
System
System 9Variably expandable additional functions
Components

Functions

Integration

Practice

Information

All
Allfunctions
functionsare
areindividually
individually
adaptable
adaptabletotothe
therequirements
requirementsof of
any
anymotor
motorfeeder.
feeder.
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Design of
SIMOCODE pro Motor Feeders
Low-Voltage Controls SIMOCODE pro V – Variable
and Distribution

Starting Situation Main circuit Control circuit Automation system

System
System

Components

Functions

Integration Connection

Cable
Practice

Information

Current/Voltage Basic Unit 2 Operator

+ Expansion
Measuring Module* Panel*
modules* *) Optional
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The System
Low-Voltage Controls has been designed for mixed operation.
and Distribution
„ Targeted combination of SIMOCODE pro C and SIMOCODE pro V
Starting Situation
in the same switchgear, depending on the individual functional
System
System requirements

Components „ SIMOCODE pro C is fully upward-compatible with SIMOCODE pro V

Functions I.e. with a conversion to SIMOCODE pro V:
Integration 9 No re-wiring is required (removable terminals)

Practice 9 The current measuring module can remain in the main circuit

Information 9 No additional engineering is required (identical terminals)

9 The pro C parameterization can be adopted unchanged
9 pro V utilizes the same components as pro C (stock-keeping)

AAmixed
mixedapplication
applicationin
inthe
thesame
sameswitchgear
switchgeardoes
does
not
notproduce
produceextra
extracosts
costs––ititsaves
savescosts!
costs!
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The System
Low-Voltage Controls Current Measuring Module Basic Unit Operator Panel Expansion modules
and Distribution + Voltage detection Digital Earth Fault Temperature Analog
Modules Module Module Module

Starting Situation

System
System

Components

Functions

Integration

Practice

Information

SIMOCODE pro C
SIMOCODE-DP
SIMOCODE pro V
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
SIMOCODE pro
The Components
 Automation and Drives

The Components
Low-Voltage Controls SIMOCODE pro C – Compact
and Distribution

Starting Situation

System Current Basic Unit 1

Measuring Module 4 I / 3 O binary
Components
Components 0.3 A – 630 A Thermistor
Straight-through/ PROFIBUS-DP
Functions busbar connection 24 V DC /
technology 110 – 240 V UC
Integration

Practice

Information

Operator Panel
5 buttons / 10 LEDs
Connection Cable
In various lengths
(up to 2 m)

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Components
Low-Voltage Controls SIMOCODE pro V – Variable
and Distribution

Current Measuring Module Basic Unit 2

Starting Situation 4 I / 3 O binary
0.3 A – 630 A Thermistor
System Straight-through/ PROFIBUS-DP
busbar connection 24 V DC /
technology 110 – 240 V UC
Components
Components

Functions

Integration Connection Cable

In various lengths
Practice (up to 2 m)
Operator Panel
Information
Current/Voltage 5 buttons / 10 LEDs
Measuring Module
Expansion modules
„ Additional binary I/Os
„ 1 x 0/4 – 20 mA I/O
0.3 A – 630 A /
„ 3 x sensors Pt100/ Pt1000
690 V
„ External earth fault via
Straight-through/
busbar connection summation current
technology transformer

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Current Ranges

Low-Voltage Controls Current Measuring Modules for all motor currents
and Distribution

Widths:
Starting Situation
45 mm 55 mm 120 mm 145 mm
System

Components
Components

Functions

Integration

Practice

Information
0.3 – 3 A 10 – 100 A 20 – 200 A 63 – 630 A *)
2.4 – 25 A
Straight-through transformer

00..33 AA err Busbar connection

h ig
ighhe
oorr h
*) With 3UF18 intermediate transformers
up to 820 A
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Voltage Range

Low-Voltage Controls Current/Voltage Measuring Modules
and Distribution

Widths:
Starting Situation
45 mm 55 mm 120 mm 145 mm
System

Components
Components

Functions

Integration

Practice

Information
0.3 – 3 A 10 – 100 A 20 – 200 A 63 – 630 A*)
2.4 – 25 A / 690 V / 690 V / 690 V
/ 690 V
Straight-through transformer
9 00 VV
t 6
oo 6 9
UUp
p t Busbar connection

*) With 3UF18 intermediate transformers

up to 820 A
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Variably Expandable Additional Functions

Low-Voltage Controls Expansion modules for SIMOCODE pro V
and Distribution
„ Up to 5 expansion modules can be connected to the
Starting Situation
Basic Unit 2:
System
9Digital Modules for: Max.2
Components
Components

ƒ Additional binary I/Os

Functions
ƒ Bistable relay outputs
Integration ƒ Externally supplied inputs
(24 V DC or 110 – 240 V AC/DC)
Practice

Information

9Earth Fault Module for: Max.1

ƒ Expansion of the internal earth fault monitoring

by a sophisticated external monitoring with
summation current transformer

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Variably Expandable Additional Functions

Low-Voltage Controls Expansion modules for SIMOCODE pro V
and Distribution
„ Up to 5 expansion modules can be connected to the
Starting Situation
Basic Unit 2:
System
9Temperature Module for: N
Neew
w!! Max.1
Components
Components

ƒ Temperature monitoring of up to 3 analog

Functions
temperature sensors (e.g.: Pt100/ Pt1000)
Integration

Practice

Information

9Analog Module for: N

Neew
w!! Max.1

ƒ Input/outputand monitoring of analog signals

(0/4 – 20 mA) for, e.g., filling level/flowrate
monitoring or the actuation of a display unit

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Smaller Dimensions
Low-Voltage Controls Including expanded functionality
and Distribution
„ SIMOCODE pro
Starting Situation
9 Improved scaling
System accuracy
4 binary inputs 9 All digital modules
Components
Components 3 relay outputs are combinable
Thermistor
Functions PROFIBUS DP 9Additional functions
12 binary inputs

36 mm
Integration
7 relay outputs
45 mm Thermistor
Practice 67.5 mm
90 mm PROFIBUS DP 96 mm
Information
„ SIMOCODE-DP
4 binary inputs
4 relay outputs
Thermistor
PROFIBUS DP

60 mm
12 binary inputs
8 relay outputs
70 mm
Thermistor
140 mm PROFIBUS DP 96 mm
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
SIMOCODE pro
The Functions
 Automation and Drives

The Functions
Low-Voltage Controls Based on SIMOCODE-DP.
and Distribution

Starting Situation SIMOCODE pro is a flexible and modular

motor management system for motors
System used in low-voltage applications.
Components
SIMOCODE pro integrates the following
Functions
Functions features in only one system:

Integration „ Multifunctional electronic motor

protection
Practice
„ Flexible software for motor control
Information
„ Detailed operating, service and
diagnostics data
„ Communication via PROFIBUS-DP

Comprehensive motor feeder protection

+ flexible control!

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Functions
Low-Voltage Controls More functions than ever before.
and Distribution

Starting Situation Protective functions Control functions

System „ Overload protection (Class 5 - 40) „ Direct online starter

„ Thermistor motor protection „ Reversing starter
Components „ Phase failure monitoring „ Star-delta starter
„ Unbalance protection „ Star-delta starter with
„ Stall protection reversal of rotational direction
Functions
Functions „ Earth-fault monitoring „ Two speeds, motors with separate windings
„ Monitoring of current limit values (pole changeover switch), also with reversal
Integration „ Monitoring of operating hours of rotational direction
„ Monitoring of motor stop times „ Two speeds, motors with separate Dahlander
„ Number-of-starts monitoring windings, also with reversal of rotational
Practice
„ Etc. direction
„ Solenoid valve actuation
Information „ Positioner actuation
Expanded monitoring functions:
„ Soft starter actuation
„ Temperature monitoring Pt100/ Pt1000 „ Soft starter actuation with reversal
„ Voltage monitoring of rotational direction
„ Power monitoring
„ Cos-phi monitoring
„ Phase sequence detection ¾ Logic modules (truth tables, counters, timers,
„ Input, output and monitoring edge evaluation, limit monitoring...)
0/4-20 mA signal and
¾ Standard functions (power failure monitoring,
Measuring curves recording emergency start, external faults ...)

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Functions
Low-Voltage Controls What‘s New.
and Distribution

Starting Situation Protective functions Control functions

System „ Overload protection (Class 5 - 40) „ Direct online starter

„ Thermistor motor protection „ Reversing starter
„ Phase failure monitoring „ Star-delta starter
Components
„ Unbalance protection 9 Star-delta starter with
„ Stall protection reversal of rotational direction
Functions
Functions „ Earth-fault monitoring 9 Two speeds, motors with separate windings
„ Monitoring of current limit values (pole changeover switch), also with reversal
Integration 9 Monitoring of operating hours of rotational direction
9 Monitoring of motor stop times 9 Two speeds, motors with separate Dahlander
Practice 9Numbers-of-starts monitoring windings, also with reversal of rotational
„ Etc. direction
„ Solenoid valve actuation
Information „ Positioner actuation
Expanded monitoring functions:
„ Soft starter actuation
9 Temperature monitoring Pt100/ Pt1000 9 Soft starter actuation with reversal
9 Voltage monitoring of rotational direction
9 Power monitoring
9 Cos-phi monitoring
9 Phase sequence detection ¾ Logic modules (truth tables, counters, timers,
9 Input, output and monitoring edge evaluation, limit monitoring...)
0/4-20 mA signal and
¾ Standard functions (power failure monitoring,
9Measuring curves recording emergency start, external faults ...)

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Data
Low-Voltage Controls Even more detailed information on the motor feeder.
and Distribution

Starting Situation Operating data Service data

System „ Motor switching state „ Motor operating hours

(on, off, left, right, slow, fast) „ Motor stop times
„ Current in phase 1, 2, 3 and max. current „ Number of motor starts
Components
„ Voltage in phase 1, 2, 3 „ Number of overload trips
„ Effective power „ Unit-internal storage of comments
Functions
Functions „ Apparent power „ Unit operating hours
„ Power factor „ Etc.
Integration „ Phase unbalance
„ Phase sequence Diagnostics data
„ Time to trip
Practice „ Numerous detailed early warning and fault
„ Motor model heating
„ Remaining motor cooling time messages, also for further processing within
Information „ Temperature (e.g. motor temperature) the device or the control system
„ Current analog signal value „ Device-internal fault logging with time stamp
„ Etc. „ Time stamp marking of individually selectable
status, warning and fault messages
Communication „ Value of the last tripping current
„ Checkback faults (e.g. no current flow in the
„ 12 Mbps , automatic baud rate detection main current circuit after ON control command)
„ Time synchronization „ Etc.
„ Cyclic and acyclic services

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Data
Low-Voltage Controls What‘s New.
and Distribution

Starting Situation Operating data Service data

System „ Motor switching state „ Motor operating hours

(on, off, left, right, slow, fast) 9 Motor stop times
Components 9 Current in phase 1, 2, 3 and max. current „ Number of motor starts
9 Voltage in phase 1, 2, 3 „ Number of overload trips
9 Effective power 9 Unit-internal storage of comments
Functions
Functions 9 Apparent power 9 Unit operating hours
9 Power factor „ Etc.
Integration „ Phase unbalance
9 Phase sequence Diagnostics data

Practice
9 Time to trip
9 Motor model heating „ Numerous detailed early warning and fault
„ Remaining motor cooling time messages, also for further processing within
Information 9 Temperature (e.g. motor temperature) the device or the control system
9 Current analog signal value 9 Device-internal fault logging with time stamp
„ Etc. 9 Time stamp marking of individually selectable
status, warning and fault messages
Communication „ Value of the last tripping current
„ Checkback faults (e.g. no current flow in the
9 12 Mbps , automatic baud rate detection main current circuit after ON control command)
9 Time synchronization „ Etc.
„ Cyclic and acyclic services

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
SIMOCODE pro
Integration &
Configuration
 Automation and Drives

Integration & Configuration

Low-Voltage Controls In any automation system.
and Distribution
„ As with SIMOCODE-DP and with compatibility mode
Starting Situation
Totally Integrated
System
Other
SIMATIC S7 PCS7 systems
Components

Functions
PROFIBUS-DP
Integration
Integration
Configuration software:
Practice
SIMOCODE ES
optionally with
Information 3UF50 compatibility mode
“SIMOCODE ES Graphic”
graphic editor at the PROFIBUS-DP

SIMOCODE-DP
Converter:
Conversion of “old”
parameter files into
SIMOCODE pro SIMOCODE ES
parameter files
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Integration & Configuration

Low-Voltage Controls Easy and fast with SIMOCODE ES.
and Distribution

Starting Situation System

System Control cabinet Graphical parameterization

Components

PROFIBUS-DP
Functions

Integration
Integration

Practice
SIMOCODE pro Measuring curve evaluation

Information

Operating and diagnostics data

Machine / system

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Integration & Configuration

Low-Voltage Controls Clearer structure with SIMOCODE ES Graphic.
and Distribution

Starting Situation

System

Components

Functions

Integration
Integration

Practice

Information

For a more detailed description

of the configured functions,
comments can be embedded.

Representation of a preliminary version!

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Integration & Configuration

Low-Voltage Controls In any system configuration.
and Distribution

Starting Situation System

System
Operator station Engineering station Maintenance station Power Management

Components

Functions
PROFIBUS-DP
Integration
Integration

Practice

Information 9SIMOCODE ES
9SIMATIC PCS 7

Control cabinet
Machine / system
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Integration & Configuration

Low-Voltage Controls In any system configuration.
and Distribution

Starting Situation System

System
Operator station Engineering station Maintenance station Power Management

Components

Functions
PROFIBUS-DP
Integration
Integration

Practice

Information 9SIMOCODE ES Graphic

9SIMATIC PDM

Control cabinet
Machine / system
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Integration & Configuration

Low-Voltage Controls In any system configuration.
and Distribution

Starting Situation System

Maintenance /
System
Operator station Engineering station Power Management
Components

Functions
PROFIBUS-DP
Integration
Integration

Practice

Information 9SIMARIS Manager

9SIMOCODE ES

Control cabinet
Machine / system
SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

Integration & Configuration

Low-Voltage Controls Small auxiliary equipment with large time-saving potentials.
and Distribution

Starting Situation Addressing Plug

for assignment of
System PROFIBUS address
without PC/ PG
Components Assignment
Assignmentof ofaaPROFIBUS
PROFIBUS
Functions
address
address to one orseveral
to one or several
basic
basicunits
unitswithin
withinseconds.
seconds.
Integration
Integration

Practice
Memory Module
Information for parameterization
without PC/ PG

Commissioning
Commissioningofofaamotor
motor
feeder
feederwithin
withinseconds.
seconds.

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
SIMOCODE pro
The Practice
 Automation and Drives

The Practice
Low-Voltage Controls Low-voltage switchgear with SIMOCODE pro
and Distribution
Requirements:
Starting Situation
„ Space-saving
System
„ Flexible
Components
„ Reliable
Functions
„ Communication-capable
Integration

Practice
Practice

Information

35 x Load feeder up to 25 A

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Practice
Low-Voltage Controls Withdrawable-unit with SIMOCODE pro
and Distribution

Starting Situation

System

Components

Functions

Integration

Practice
Practice

Information

Installation
Installationof
ofthe
theCurrent
Current
Monitoring
MonitoringModule
Modulebeside
beside
the
theBasic
BasicUnit.
Unit.

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
 Automation and Drives

The Practice
Low-Voltage Controls In-line plug-in module with SIMOCODE pro
and Distribution

Starting Situation

System

Components

Functions

Integration

Practice
Practice

Information

Plug-in
Plug-inunit
unitup
upto
to25
25AAwith
withaa
height
heightof
of50
50mm.
mm.
(Current
(CurrentMonitoring
MonitoringModule
Module
behind the Basic Unit)
behind the Basic Unit)

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005
SIMOCODE pro
Information
 Automation and Drives

Information
Low-Voltage Controls www.siemens.com/simocode
and Distribution

Starting Situation

System

Components

Functions

Integration

Practice “Conversion flyer” Product brochure

Information
Information

Selection and
System manual
ordering data

SIMOCODE pro conversion presentation / Hr. Schumann / A&D CD MM2 / October 2005