Professional Documents
Culture Documents
Ibrahim Elkishky-Quality Manager
Ibrahim Elkishky-Quality Manager
Core Competencies administration which included Manufacturing KPI’S, SC, CI, TQM, Operation Management, Lean Manufacturing,
✓ QMS Documentation
✓ Legal Compliances Food Safety, GMP, GWP, Sanitation, supplier evaluation, Legal Compliance
✓ Supplier Audit
✓ PRP, OPRP, CCP * Have Excellent Problem-solving, collaborative, communication & teamwork skills.
✓ 5S, GMP, GHP, GLP, IPM
✓ Quality Tools
✓ DMAIC, PDCA, RCA, CAPA
Experience:
✓ CTQ, S & CTF, S, OPL
✓ SPC & SQC • Quality Manager Al Watania Poultry -KSA FMCG Aug 2022-Till Date
✓ Standards Development • Quality Manager C3A-Egypt FMCG Sep 2021-July 2022
✓ RM, PM & FP Testing • Head of Quality Al Watania Poultry- Egypt FMCG Jan 2018-Sep 2021
✓ Method Validation • Head of Quality Americana-Egypt FMCG Nov 2015-Jan 2018
✓ R&D & NPD • Process Engineer Pegas Nonwovens-Egypt Petrochemical Mar 2013- Nov2015
✓ CQA & Trade Quality
• Process Engineer Pegas Nonwovens-Czech Petrochemical Oct 2013 – Jan 2014
✓ Budget Planning
✓ Internal Audit of Quality & FS • Process Engineer Hayat Kimya-Egypt Diapers Jan 2011- Mar 2013
✓ Continuous Improvement • Process Engineer Hayat Kimya-Turkey Diapers Jan 2011- July 201
✓ Consumer Complaints
Handling Role & Responsibilities:
✓ Microsoft office • Quality: QMS, QC, QA, SQA, CQA, Trade Quality, CQA System Implementation & compliance.
✓ Power Bi
• Food Safety: FSSC, HACCP, VACCP, TACCP, CCP, OPR, PRP, IPM, Allergens system compliance.
• Legal: PSQCA PS-383, Halal PS3733, Legal, Food Authority Standards Compliance.
Manufacturing Skills:
• Hygiene: GMP, GHP, GHP, Personal & plant Hygiene standards compliance.
✓ Lean Manufacturing
✓ Plant Efficiency • Production KPI’S: Kaizen, CI, Losses Reduction, Productivity, Efficiencies, Yield Loss, Recipe Variance.
✓ Production Compliance • QBO: Lead the Quality by operation agenda to train all production staff for quality responsibilities.
✓ Productivity • SPC: Initiative to reduce process Variation and wastages to increase the productivity & CM.
✓ Trouble Shooting • SQC: Capability Analysis (Man, Method, Equipment) For the sake continuous sustainable growth.
✓ Operational Excellence • SQA: RM/PM Inspection & Supplier development for better material quality at receiving.
✓ FTR • CQA: CQA Agenda to compete the competitor and product quality enhancement in market.
✓ Conversion Cost
• Lean: Quality Circle, 5S, Kaizen, TPM, 6 Major Loses, Continuous Improvement.
✓ Energy Consumption
✓ Shrink Value Limit • DPR: Daily Process Review & action plan to resolve day to day issues/Challenges.
✓ Physical Count • CRQS: System Implementation & Sustainability for Product Quality Improvement.
✓ Delivery Time • CI: Quality, Food Safety & Hygiene by Design for better process & product Quality/Food safety.
✓ Near Miss • CS: Cost Saving idea via Process optimization for better CM.
• R&D: Product quality improvement & new product development trail, reporting, sensory & CLT.
Managerial Skills • Complaints: Consumer & Marketing Complaints Handling & closure.
✓ People/Conflict Management
• Budget: Departmental Budget preparation & utilization effectively.
✓ Teamwork
• Audits: Internal Auditor for QMS, FSSC, Halal, OHS, Conduct Audit & proper closing of NC.
✓ Collaboration
✓ Communication • Trade Quality: Warehouse, Distributors, Market Visits for Product Quality & Food Safety improvements.
✓ Leadership • ISO-Documentation: Manual, SOP, WI, Records Review, Improvements of all departments of SC.
✓ Forward Thinking • Traceability: System implementation & compliance via MOC Recall twice per years Forward/Backward.
✓ Accountable • Exports: Product Requirement Compliance on lines country wise.
✓ Negotiation • Hold/Rejection: Ensure Daily Hold Release Protocol Compliance to ensure dispatch of quality products.
• Monthly Review: Prepare all departmental working KPI, S and review management for improvement.
• Training: Staff performance gauging & capability enhancement plan development & execution.
• OHS: Unsafe act & condition assessment of manufacturing site to ensure safe workplace
Course, Projects
• Certified Quality Manager COM
• Lean SSBB • Rework system Modification.
• TQM • Minor Ingredient Handling.
• PMP • Backlog Trays FIFO System.
• Lead auditor ISO 9001 • Quality by Operation FTR
• Lead auditor ISO 45000 • Product Defect Matrix-visual STD.
• Lead auditor ISO 22000 • Process Lab Modification.
• TOT • CIP/COP Improvements.
• High Field Level 4 • Advanced Product Quality Planning and Control Plan
• CPIM 1&2 (APQP
• Udemy, AL Mentor, Coursera Member