PRODUCT BULLETIN: 05002

WESTINGHOUSE® 191 GAS TURBINE GENERATOR DRIVE

APPLICATION CONTROL PACKAGE
MAY 2012

I/P
THERMOCOUPLES
(EGT)
NHP
1

NHP
2

NHP
3 GENERATOR

PCD

THERMOCOUPLES
WT
(COT)

BYPASS
VALVE

GAS LIQUID
FUEL FUEL
SPEED STOP GAS FUEL STOP
LIQUID FUEL FUEL
RATIO VALVE CONTROL VALVE
CONTROL VALVE PUMP
VALVE FUEL VALVE

4-20 mA
FUEL PRESSURE INPUT
4-20 mA 4-20 mA
SRV OUTPUT LIQUID FUEL PRESSURE CONTROL
4-20 mA 4-20 mA
GCV OUTPUT LCV VALVE OUTPUT
4-20 mA COT THERMOCOUPLE mV
PCD INPUT
INPUTS

FREQUENCY SYNCHRONIZING INPUT

RAISE
AUTO
FREQUENCY SPEED INPUTS SYNC
2oo3 VOTE LOWER
FREQUENCY
4-20 mA
WATTS INPUT
BLEED VALVE CONTROL EGT THERMOCOUPLE mV
INPUTS
APPLICATION CONTROL PACKAGE W191-GEN SET
OPTIONAL
MMI
DCS/ SCADA TO PLANT INFORMATION SYSTEM COMM PORT

PLC INTEGRATED CONTROL SYSTEM

Simplified schematic showing a Petrotech Westinghouse® 191 gas turbine generator drive application
control package integrated into an advanced PLC-based control system. Shown with dual fuel system.
PRODUCT BULLETIN 05002 - WESTINGHOUSE® 191 GAS TURBINE GENERATOR DRIVE APPLICATION CONTROL PACKAGE - Page 2

APPLICATION SCOPE OF SUPPLY

The Westinghouse 191 gas turbine gen set application control
®
The application control package for the Westinghouse® 191 gas
package replaces older mechanical/hydraulic/electronic/pneumatic turbine generator drive system, includes:
gas turbine fuel regulators with a modern, reliable application
Analog inputs, 4-20 mA:
control package which runs on an open architecture advanced
PLC-based system. The control package for the gas turbine • Watts (load control).
provides on-line dual fuel control and speed ratio control. • Compressor discharge pressure (PCD).
• Fuel interstage pressure.
ADVANTAGES
Analog inputs, frequency:
• Hardware independent system: • Three (3) redundant NHP.
Application control package’s portability allows customer choice of • One (1) starter speed.
control PLC platform, reducing need for additional spare parts and
training expenses. Available PLCs include General Electric, Siemens/TI, Analog inputs, mV:
Allen-Bradley, and Modicon. • EGT (up to 18 thermocouples).

• Fault tolerant: Analog outputs, 4-20 mA:

Control package is available on fault tolerant controllers for critical • Speed ratio valve position setpoint.
control applications. • Fuel control valve position setpoint.
• Simplified interface to DCS or SCADA: Operating states:
Communication tasks are handled with a separate, dedicated module • Firing.
in the PLC, increasing data rate and simplifying network installation. • Warm-up.
• Improved fuel regulation: • Accelerate.
Fast loop sampling rate, combined with modern digital control • Load.
techniques, improves steady-state setpoint control, and reduces
• Upset.
overshoot during transients, allowing full load rejection without
driving the unit into overspeed. Status, alarms, and shutdowns:
• Fault.
• Improved start-up reliability:
Special “lean lightoff” procedure ignites all burners with essentially • NHP overspeed alarm.
100% reliability, and with greatly reduced thermal stress. • NHP underspeed alarm.
• Improved exhaust temperature monitoring and control: • NHP overspeed shutdown.
Advanced statistical algorithms detect turbine hot/cold spots and • Redundant NHP overspeed shutdown.
automatically reject failed thermocouples. • rNHP alarm
• Fail-safe features: • High blade path EGT alarm.
Redundant overspeeds; open/short monitoring of mA and • High blade path EGT shutdown.
thermocouples; readback monitoring of outputs, and special self- • Low blade path EGT shutdown.
check features improve safety. • High EGT alarm.
• Non-proprietary interfaces: • High EGT shutdown.
Simple 4-20 mA, RTD, thermocouple, and dry contact I/O allow • Low EGT shutdown.
simple interface to existing sequence/protection logic unit, making
• Rejected thermocouple.
low-cost partial upgrades practical, and system troubleshooting
simple. • Too few thermocouples shutdown.
• rT alarm
• Improved operator information with optional MMI:
• rT shutdown
Optional Man-Machine Interface MS Windows-based graphic
operator interface displays system status, trending and data logging, • Thermocouple spread alarm.
which can be used as part of a preventive maintenance program. • Thermocouple spread shutdown.
• Turbine maximum limit.
• Turbine minimum limit.
• NHP speed #1.
• NHP speed #2.
• NHP speed #3.
• NHP speed #4.
• NHP speed #5.
• EGT switch #1.
• Blade path EGT switch #1.
• Bolt test.
• Manual.
PRODUCT BULLETIN 05002 - WESTINGHOUSE® 191 GAS TURBINE GENERATOR DRIVE APPLICATION CONTROL PACKAGE - Page 3

SCOPE OF SUPPLY - Continued OPTIONS FOR COMPLETE CONTROL SYSTEM

• Starter overspeed. UPGRADE
• Starter zero speed. • Gas turbine sequencing and protection discrete logic.
• High firing fuel pressure shutdown. • Generator sequencing and protection discrete logic.
• PCD bias active. • Communication interface to DCS or SCADA.
• Flow following error. • PLC hardware.
• Transmitter failure alarms. • Man machine interface unit with WonderWare InTouch® licensed
• Transmitter failure shutdowns. software package.

• Output failure shutdowns. • Complete custom engineered control panel, factory tested and ready
to install.
• Control mode.
• Fuel valve system upgrade.
Controllers/special features: • Inlet guide vanes actuator system upgrade or retrofit.
• Start-up controller for fuel valve.
• Thermocouple upgrade.
• NHP controller for fuel valve.
• Flame sensor upgrade.
• NHP acceleration controller for fuel valve.
• Vibration system upgrade.
• EGT controller for fuel valve.
• Installation and commissioning.
• EGT rate of rise controller for fuel valve.
• Training
• Combustion monitoring system.
• Dual fuel capability with on-line transfer.
Ramps:
• Firing (lean lightoff) ramp.
• Start-up ramp.
• Loading ramp.
• Cooldown ramp.
Does not include:
• PLC hardware.
• Gas turbine sequencing and protection discrete logic.
• Generator sequencing and protection discrete logic.
• Synchronizing and regulation equipment.
• End elements.

Petrotech, Inc. Phone: (504) 620-6600

151 Brookhollow Esplanade Fax: (5040 620-6601
New Orleans, Louisiana 70123 Email: info@petrotechinc.com
USA Website: www.petrotechinc.com

This document is a Petrotech, Inc. copyrighted intellectual property and may be changed at any time without notice.