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1 s2.0 S1540748918305467 Main
1 s2.0 S1540748918305467 Main
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Abstract
Two perforated plates with different solidity ratios, S=50% and 67%, were used to investigate the effect of
the velocity fluctuations of a subsonic gaseous crossflow on the spray characteristics of a liquid jet includ-
ing droplet size and velocity distributions. The experiments were conducted over a range of jet-to-crossflow
momentum flux ratio of q=16.5-172, and two gas Weber numbers of Weg =2.7 and 5.9, corresponding to
the enhanced capillary breakup and bag breakup regimes, respectively. The experimental results of this study
revealed that the distribution of droplets size associated with a turbulent and a uniform crossflow for each
specific breakup regime were approximately identical. The bimodal and single peak distributions of droplets
size, respectively, associated with enhanced capillary and bag breakup regimes were generally consistent with
the literature reports. However, the transition of the liquid primary breakup regime from enhanced capillary
to bag breakup mode was delayed in a turbulent crossflow compared to its uniform counterpart. The gen-
eral behavior of droplets size-velocity profiles were also consistent with the literature reports. Nonetheless,
complex variations in the distribution of droplets velocity when changing the crossflow turbulence intensity
were observed and linked with the presence of instabilities on the liquid jet’s surface. Finally, the present
experiments allowed shedding more light on the reason why the breakup mechanisms of a liquid jet in a
conventional uniform crossflow should not be generalized to predict the distinct breakup process of a liquid
jet in a turbulent crossflow.
© 2018 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
Keywords: Liquid jet; Spray; Turbulent crossflow; Droplet size; Droplet velocity
https://doi.org/10.1016/j.proci.2018.08.004
1540-7489 © 2018 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
3238 M. Broumand et al. / Proceedings of the Combustion Institute 37 (2019) 3237–3244
plate (PS50) has a solidity ratio of S = 50% with the second mirror was focused. For each test condi-
a nominal mesh spacing M = 16 mm, and the tion, 815 images were collected using an exposure
second (PS67) has a solidity ratio of S=67% and a time of 15 μs which was found suitable to freeze
mesh spacing M=20 mm. Both plates have circular droplets (with no blurring) at each frame with a sat-
straight-holes with a nominal diameter of 12 mm isfactory background brightness level. An in-house
and a thickness of 6 mm. developed MATLAB code was used to estimate
Liquid jet was injected into the crossflow in the the droplets size and velocity distributions. The
test section using a tapered-edged nozzle, which has shadowgraph images were binarized and thresh-
a diameter of dj = 0.5 mm and a fixed length to di- olded such that the liquid column, ligaments with
ameter ratio of L/dj = 4. This nozzle configuration a large aspect ratio (not considered as droplets),
was chosen to prevent the promotion of turbulence small drops with less than 5 pixels or a diameter
and cavitation of liquid flow inside the nozzle. This of 0.0789 mm (as they disappeared in the second
allowed to isolate and study only the effect of cross- frame), overlapping droplets, and the early region
flow velocity fluctuation on spray characteristics of of the column breakup were all filtered out (omit-
a liquid jet. The full characterization of the flow in ted). In doing so, the raw images were subtracted
the nozzle was reported elsewhere [27]. The nozzle from the background image (i.e., without droplets).
exit was centered transversely through the test sec- The resultant grayscale images were then converted
tion ceiling and placed 200 mm downstream of the to binary images using a proper threshold. The
test section inlet to avoid the turbulence develop- droplet diameter is determined as the equivalent of
ing region just downstream of the grid. The nozzle a circular image which has similar projected area.
was inserted 24 mm into the crossflow in order to A bin with 0.0376 mm width was considered to
avoid the effect of wall boundary layer on liquid jet classify droplets size. The centroid of a droplet is
breakup. used to track its motion over successive frames in
a single-frame shadowgraph image. The velocity is
2.2. Diagnostics then determined as the distance between the cen-
troid of the same droplet in the first and second
Particle Image Velocimetry (PIV) was used to frame over the time duration between the two suc-
measure the mean velocity and velocity fluctua- cessive frames. The number of images used (815)
tions of the gaseous crossflow. The PIV setup con- was selected to achieve uncertainties less than 5%
sisted of a Nd:YAG laser with a pulse energy of and 10% (within 95% confidence level) for droplets
135 mJ and a repetition rate of 10 Hz, a double- size and velocity, respectively.
frame FlowSense EO 4 M CCD camera of 20.4 fps
at 2048 × 2048 pixels2 resolution. Olive oil drops 2.3. Test conditions
of about 1 μm were used as seeding particles of
the gaseous crossflow. The duration between pulses Ethyl-alcohol (95% by volume) was used
was adjusted between 40 and 60 μs depending on to study spray characteristics of a liquid jet
the selected crossflow velocity. Three thousand im- at ug =10 m/s (or Weg =2.7) and ug =15 m/s (or
age pairs were acquired using a field of view of Weg =5.9). According to the breakup regime map
160 × 160 mm2 . Dantec Dynamic Studio Software of a liquid jet in a uniform crossflow (e.g., [1,28]),
was used for images post processing and determin- this velocity range of crossflow is associated with,
ing crossflow rms velocities. It was performed using respectively, enhanced capillary and bag breakup
an interrogation area of 32 × 32 with 50% overlap regime conditions. Due to the limitations of the
along with a range validation for eliminating spu- maximum crossflow velocity, we could not reach
rious vectors. In addition, an average filter of 3 × 3 the bag breakup regime with the high solidity ratio
vectors was used for flowfield smoothing. The un- plate (PS67). In addition, due to the geometrical
certainties associated with the PIV measurements constraints of the test section, the maximum
of the mean and fluctuating velocity were within liquid jet velocity was vj, max = 4.5 and 7.6 m/s for,
±1% and ±3%, respectively. respectively, the crossflow velocity of ug =10 and
Shadowgraph technique was used to image the 15 m/s. Ambient temperature and pressure con-
spray and determine its droplets size and velocity ditions were kept standard (298 K and 100 kPa).
distribution. The adopted Z-type setup consisted The properties of ethyl-alcohol are liquid viscosity
of a CMOS high-speed camera with a frame rate of μl = 1.41 × 10-3 Ns/m2 , ρ l = 803.8 Kg/m, and
of 1040 fps and a resolution of 1280 × 1024 pixel2 , σ = 0.0228 N/m. Table 1 lists the test conditions.
a pair of spherical parabolic concave mirrors with
a diameter of 152.4 mm and a focal length of
1143 mm, and a light source. The light beams trav- 3. Results and discussion
eled towards the first spherical mirror, and the re-
flected light beams from the first mirror then trav- 3.1. Crossflow characteristics
eled through the test section towards the second
mirror. The camera was placed on the focal point To investigate the effect of turbulent crossflow
of the second mirror where the reflected light from on spray characteristics of a liquid jet, the gaseous
3240 M. Broumand et al. / Proceedings of the Combustion Institute 37 (2019) 3237–3244
Table 1
Experimental test conditions.
Case ug m/s Weg vj m/s q Grid type
1 10 2.7 1.6 16.5 WT, PS50, PS67
2 10 2.7 3 58 WT, PS50, PS67
3 10 2.7 4.5 130.4 WT, PS50, PS67
4 15 5.9 4.5 60.3 WT, PS50
5 15 5.9 6.3 118.2 WT, PS50
6 15 5.9 7.6 172 WT, PS50
crossflow in the absence of a liquid jet was char- 3.2. Drop size characteristics
acterized using PIV. The spray jets studied here
are considered to be diluted as the ratio of the In order to examine the effect of the turbulent
volumetric flow rate of droplets to that of the air is intensity of a gaseous crossflow on the distribution
small (on the order of 1 × 10−6 ). Also, only a low- of drops size, measurements in the spray region
weber-number liquid jets in the enhanced capillary (FOV domain in Fig. 1) were carried out employing
breakup and bag breakup were studied, and no jet Shadowgraph imaging method. Figure 3 depicts
surface breakup, droplets collisions or coalescence the number fraction of droplets which have the
events were observed in the shadowgraph images. same diameter per percent corresponding to the
A similar approach of study on diluted sprays was test conditions in Table 1. As was expected for a low
recently reported in the literature [29-30]. Several value of Weg and q, drops size exhibits a bimodal
experiments were carried out using two different distribution in the measurements domain, which
perforated plates with solidity ratios of S=50% implies that the liquid jet breaks up in the enhanced
(PS50) and S=67% (PS67), and their results were capillary breakup regime. In the breakup regime,
compared with the case without grid (WT). To the oscillation of the liquid jet causes the forma-
be able to study solely the difference in terms of tion of a neck between the thickened regions (large
velocity fluctuation level, the mean flow conditions droplets) along the liquid column which produces
were kept nearly constant at all test conditions by small size satellite drops after the column breakup.
adjusting the frequency drive of the blower of the For the crossflow with ug =10 m/s (Fig. 3a–c), the
wind tunnel. peak of the number fraction of smaller droplets
Figure 2 illustrates the PIV dataset for the cross- increases from 6% to 8% with increasing vj from
flow streamwise mean velocities, ug =10 and 15 m/s, 1.6 m/s to 4.5 m/s; while the peak of the larger
and the root-mean-square of their corresponding droplets remains almost unchanged. On the other
turbulence velocity fluctuations urms , normalized hand, for the crossflow with ug =15 m/s (Fig. 3d–f),
by ug . These plots are for the region confined within the second peak, associated with the larger size
the FOV domain (Fig. 1), where the horizontal di- droplets, gradually diminishes when increasing vj
rection (x) is along the centerline of the test section from 4.5 m/s to 7.6 m/s, whereas the percentage
and the vertical direction (y) starts from the nozzle of the smaller droplets increases up to 18%. This
injection point. Figure 2a and b confirmed that the single peak distribution of the droplets at high
crossflow mean velocity for different perforated velocity of crossflow and liquid jet flow (Fig. 3f) is
plates are similar and constant throughout the an indication of bag breakup regime. In all these
domain (FOV), and the rms velocities remain ap- cases, it is observed that the crossflow turbulence
proximately unchanged with a slight gradual drop intensity has a insignificant impact on the droplets
along the FOV domain due to the fact that it is still size regardless of the associated breakup regime.
in the decaying part of the crossflow turbulence However, as is illustrated in Fig. 3e, it changes
[25,26]. This implies that the injection of a liquid the basic mechanism of the liquid jet breakup
jet at a 200 mm downstream of the test section’s by delaying the transition of the liquid primary
inlet (Fig. 1) is an appropriate location to have a breakup regime from enhanced capillary to bag
nearly homogeneous turbulence in the horizontal breakup mode. According to Fig. 3e, at ug =15 m/s
direction throughout the FOV domain. Figure 2c and vj = 6.3 m/s, drops size distribution in the uni-
and d shows that ug and urms are also homogeneous form crossflow (WT) shows a single peak profile
in the vertical direction along the liquid injection with a maximum of 16%, while the distribution
point location, x=0. Figure 2b and d shows that, of drops in the turbulent crossflow (PS50) is bi-
using perforated plats with S=50% (PS50) and modal with 8% for the first peak and a smaller
S=67% (PS67), the crossflow turbulence intensity second peak (by about 2%) than the previous
increases from 1.5% (for no grid case) to about cases (Fig. 3a–d).
5.5% and 8.5%, respectively. Comparing ug plots The minimum and maximum number of
(Fig. 2a and c) with those of urms (2b and 2d), it droplets sampled from all 815 images of each case
can be clearly noticed that, contrary to the solidity in Fig. 3 (Table 1) is presented in Table 2. A clear
ratio (S), ug does not have a significant effect on jump in the number of sampled droplets can be
the crossflow turbulence intensity. observed for the cases in bag breakup regime with
M. Broumand et al. / Proceedings of the Combustion Institute 37 (2019) 3237–3244 3241
Fig. 2. Crossflow streamwise mean velocity, ug , and normalized rms urms / ug in x-direction at y =152.5 mm (a) ug ,
(b) urms / ug , and y-direction at x =200 mm (c) ug , (d) urms / ug .
Table 2
The min./max. number of droplets sampled for all the cases in Fig. 3.
Case No: 1 2 3 4 5 6
WT 23/41 22/42 19/29 30/75 239/357 246/358
PS50 27/48 24/45 9/28 31/79 49/141 246/422
PS67 20/46 28/55 19/49 - - -
a single peak distribution (i.e., cases 5-WT and from 10 to 15 m/s, which is still in the enhanced
6-WT and 6-PS50). capillary breakup regime. On the other hand, for
To assess the effect of the crossflow turbulence the case No. 6 (Fig. 3f), which is in the bag breakup
intensity on the mean diameter of a collection of regime, this value decreased to SMD/d j = 1.74. In
different-size droplets under different test condi- all the aforementioned cases, similar to the drops
tions (see Table 1), the SMD of the droplets in the distribution profiles, the turbulent crossflow does
FOV domain depicted in Fig. 1 was also calculated not affect SMD at each specific test conditions
and tabulated in Table 3. This value for the first compared with the uniform crossflow. Nonethe-
three test conditions (case No. 1 to 3 of Table 1) less, in the case No. 5 (Fig. 3e), SMD is similar
was SMD/d j = 2.46 (Figs. 3a–c). This value de- to that of the case No. 6 (SMD/d j = 1.74) for
creased slightly to SMD/d j = 2.20 (case No. 4; the uniform crossflow, while it is the same as that
Fig. 3d), when increasing the crossflow velocity of case No. 4 (SMD/d j = 2.2) for the turbulent
3242 M. Broumand et al. / Proceedings of the Combustion Institute 37 (2019) 3237–3244
Fig. 3. Number fraction of droplets per percent versus drops diameter in the FOV domain for all test conditions reported
in Table 1.
Table 3
SMD absolute values in (mm) for all test conditions re-
ported in Table 1.
Case No: 1 2 3 4 5 6
WT 1.18 1.18 1.26 1.14 0.84 0.9
PS50 1.21 1.21 1.32 1.09 1.08 0.86
PS67 1.2 1.22 1.29 - - -
Fig. 5. Droplet mean velocity in x-direction, uD , and y-direction, vD , versus drops diameter in (a) enhanced capillary and
(b) bag breakup regime.