Wego 110 Fi

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 60

RT

PO
EX

OWNER’S MANUAL
UNIQUE DESIGN

TVS WEGO Fi is equipped with a unique design technology, Body Balance, that suits him and her

UNIQUE DESIGN
easily and also offers a great ride experience.

-I-
UNIQUE FEATURES OF TVS WEGO Fi
UNIQUE FEATURES OF TVS WEGO Fi

SYNCHRONISED BRAKING PARKING BRAKE (REAR BRAKE


SYSTEM (SBS) LOCK)
Synchronised Brake system reduces “Parking Brake” protects your
the stopping distance, while keeping scooter from falling, while parked
the stability intact. with the side stand on a slope. It also
helps you relax while waiting in a
TUBELESS TYRES long traffic signal (or) a slope. Refer
Another important unique feature in page 15 for details.
your scooter is “Tubeless Tyres”.
Tubeless tyres reduce the chances of BODY COLOURED PILLION GRAB
getting punctured. Even if there is a RAIL
puncture, sudden leakage of air is The grab rail now comes in your
avoided, thereby provide better chosen colour of the body enhancing
safety and convenience. It is also the style and ensuring the safety of
very easy to repair the punctured the pillion rider.
tyres.
ECU
Your scooter's fuel efficient engine
ALL BLACK LARGER ALLOY uses “Electronic control unit”
WHEELS
engine built with fuel injector, makes
All “Black Larger Black Alloy sure that you get the best from your
Wheels” with high mechanical engine.
advantage gives progressive braking
of your scooter, results in best-in-
class 'shortest distance' braking. It
also provide superior comfort in bad
road conditions.

-II-
UNIQUE FEATURES OF TVS WEGO Fi

UNIQUE FEATURES OF TVS WEGO Fi


PATENTED E-Z CENTRE STAND LOW FUEL INDICATOR
Your scooter is fitted with a unique “Low Fuel Indicator”- is yet another
feature of “Patented E-Z Centre unique feature of your scooter which
Stand” which can be used as indicates you to refill the fuel, when
convenient as side stand. the fuel in the tank goes below
minimum safe level. Refer page no.
14 for details.
FULL DIGITAL SPEEDOMETER
Your TVS WEGO Fi is fitted with LOW BATTERY INDICATION
“Full Digital Speedometer” which is “Low Battery Indication”- is yet
inspired by international automotive another unique feature of your
trends. This first-in-class scooter which indicates when the
speedometer housed perfectly in battery voltage is too low. Refer
the headlamp housing of your page no. 14 for details.
scooter. Refer page no. 11 for
details.
SERVICE REMINDER
® “Service Reminder”- is yet another
ECONOMETER unique feature of your scooter which
Your speedometer has indicates when it is time to give the
“ECONOMETER®” which indicates vehicle for service based on the km
whether you are riding in Economy schedule as mentioned in page no. 14.
Mode or Power mode. This is unique
feature of your scooter which guides
you to ride your scooter fuel
efficiently. Refer page 11 for details.

-III-
UNIQUE FEATURES OF TVS WEGO Fi
UNIQUE FEATURES OF TVS WEGO Fi

TRIP METER
“Trip Meter”- is yet another unique
feature of your scooter using which
you can measure the exact trip
distance. Refer page no. 12 for
details.

DIGITAL CLOCK
“DIGITAL CLOCK”- is yet another
unique feature of your scooter .
Refer page no. 13 for details.

SMART PHONE CHARGER


A smart phone charger is provided
inside the utility box for charging
your smart phones even when you
are in travel. Refer page no. 22 for
usage details.

-IV-
FOREWORD

Dear WEGO Owner,

FOREWORD
Thank you for choosing TVS WEGO Fi, a Multi-User friendly, scooter with Body Balance Technology, Full Digital
Speedometer, new CVT-i Engine & many class-leading features. With its aerodynamic stance, unrivaled comfort
and best in class mileage, Wego represents a new direction in the class of scooters. Hand-crafted for dual usage
and urban mobility, Wego is the luxury scooter that adapts to your needs and personality.

It's more than a scooter. It is a statement, an intelligent choice. As a proud owner of TVS WEGO Fi, you are now
part of a family of millions of satisfied TVS customers.

This manual explains the features and operations of your TVS WEGO Fi. Kindly read it carefully and follow the
instructions to enjoy years of safe riding. To ensure reliable performance, we urge you to get your TVS WEGO Fi
serviced only at TVS Motor Company Authorised Distributor or Dealer / Authorised Service Centers at specified
regular periodic intervals.

We welcome you once more to a world of comfortable and easy riding!

TVS MOTOR COMPANY LIMITED

-V-
NOTICE

This manual should be considered as a permanent part of the scooter and should remain with the scooter when
NOTICE

resold or transferred to a new owner.


All information, illustrations, photographs and specifications contained in this owner’s manual are based on the
latest product information available at the time of this publication. TVS Motor Company Limited may, however,
incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such
events it is possible that the relevant part of the owner’s manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owner’s manual.

Note
Accessories shown in the picture may not be part of the standard equipment.

Part Number :- Revision 0, August 2017

-VI-
SAFETY INFORMATION

Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,

SAFETY INFORMATION
we have provided operating procedure and other information in this manual. This information alerts you on
potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated
with operating or maintaining the vehicle, you must use your own judgement.
You will find important safety information in following form in this manual. These words carry the following
connotations:

Warning
Disregarding this message might result in injury to the rider.

Caution
This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.

Note
This message provides further clarification for clearer understanding of any particular information.

-VII-
CONTENTS
CONTENTS

Running-in information 01

Safe riding tips 02

Know your TVS WEGO Fi 06

Riding your TVS WEGO Fi 24

Maintenance 28

Services record sheet 47

Technical specifications 49

-VIII-
RUNNING-IN INFORMATION

The first 1000 km is a crucial part of your scooter. Proper running-in operation during this period helps in ensuring a

RUNNING-IN INFORMATION
maximum life and smooth performance of your scooter.
The reliability and performance of your scooter depends on the special care and restraint exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could
expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:
Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).
The first service at 500 ~ 750 km is most important. During running-in period all the engine components and other
parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine and transmission oil to
be replaced. Timely performance of the first free service will ensure optimum service life and performance from
the engine.

Caution
Replacing the engine and transmission oil during first free service is most important for better life of engine.
Always use TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) for better performance and life.

-1-
SAFE RIDING TIPS

SAFE RIDING RECOMMENDATIONS


SAFE RIDING TIPS

Any two wheeler riding requires some precautions to be taken to ensure the safety of the rider, pillion and other
road users. These precautions are:
Familiarise yourself with new TVS WEGO Fi
Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to
practice riding TVS WEGO Fi in a low-traffic condition until you are thoroughly familiar with your vehicle and its
controls. Remember practice makes you perfect.
Riding apparel
Loose, fancy clothing can be uncomfortable and unsafe when riding a two-wheeler. Choose good quality two
wheeler riding apparel.
Know your limits
Ride within the boundaries of your own skill at all times. Knowing these limits and staying within the limits will
help you avoid accidents.

Warning
Two wheeler safety equipment starts with a safety helmet of good quality. One of the most serious injuries
that can happen is a head injury. Always wear good quality helmet. You should also have good suitable eye
protection.

To prevent or minimize accident, never consume alcohol or drugs before or during the operation of your vehicle.
Even minimal consumption of these will affect the rider’s ability to control the vehicle.
-2-
SAFE RIDING TIPS

Posture Cornering

SAFE RIDING TIPS


Proper vehicle riding starts with proper posture. When cornering, centrifugal force works in a
1. Keep your elbows relaxed and flexible. direction perpendicular to the direction in which
2. Sit and adjust yourself on seat so that arms and the vehicle is moving. Centrifugal force increases
shoulders are relaxed. in proportion with speed and the radius of the
3. Look widely instead of gazing at one point. corner.
During cornering, reduce speed so as to lessen
the effects of centrifugal force. By all means,
Warning avoid abrupt application of brake or sudden
One-hand riding is dangerous. Keep both hands steering.
firmly on the handle bar and both feet securely on Braking
the floor board. Under no circumstances should For safe riding, it is very important to master the
both the hands be removed from the handle bar, as braking techniques.
it is very dangerous. 1. Close / release the throttle.
2. Hold the vehicle upright as you apply the
Avoid use of mobile phones while riding as it
brake.
could lead to fatal accident.
3. Progressive application of brake is safer.
Slow down to a safe speed before negotiating a 4. Apply both the brakes.
corner. If this is the first time that you are riding a 5. Riding down hills, while cornering and wet
vehicle of this type, we suggest that you practice roads close throttle and come to a slower
on a safe, open area to become thoroughly familiar speed to avoid the loss of control over the
with the operation of the vehicle. vehicle due to skidding.

-3-
SAFE RIDING TIPS

Causes for poor braking Using only the front or rear brake is dangerous and
SAFE RIDING TIPS

can cause skidding and loss of control. Apply both


1. If the brake shoes / pads or drum / disc are worn
the brakes together and with great care on a wet
out or if there is water or oil on them, sufficient
road or other slippery surfaces. Any abrupt
friction does not develop and brakes do not
braking on slippery or irregular roads can cause loss
work well.
of rider control.
2. Even when the brake works normally, if the
road surface is wet or the tyre surface is
worn-out, tyres do not take a firm hold on the ACCESSORY INSTALLATION AND
surface, increasing the stopping distance. SAFETY TIPS
3. Approximately 60% braking effect is from front Use extreme caution while selecting and installing
brake. Non-usage of front brake causes poor the accessories for your scooter.
braking. The addition of unsuitable accessories can lead
to unsafe operating conditions. Your friendly
Warning Dealer will assist you in selecting quality
accessories and installing them correctly.
As the vehicle speed increases, the stopping
While selecting the accessories, make sure the
distance also increases progressively. Be sure
accessories should not obstruct lighting,
that, you have sufficient distance between you and
steerability, suspension level and ground
the vehicle or obstruction ahead of you.
clearance.
Avoid directing the water jet directly towards brake Additional electrical equipments and controls
should not exceed the specified electrical
drums during water wash.
system load of the vehicle (capacity of battery
and magneto).
-4-
SAFE RIDING TIPS

EMISSION CONTROL

SAFE RIDING TIPS


All the TVS vehicles are tested in the factory for
optimum fuel efficiency and CO levels.
If the vehicle needs any adjustments, please
consult nearest TVS Motor Company Authorised
Distributor or Dealer / Authorised Service Centers.
While adequate care is exercised at the factory to
ensure that the emissions are within the limits, it is
essential for the owner to always maintain the
scooter in good condition by getting it periodically
checked and serviced by TVS Motor Company
Authorised Distributor or Dealer / Authorised
Service Centers so that the emission and fuel
consumption levels are maintained as per norms.

-5-
KNOW YOUR TVS WEGO Fi

VEHICLE IDENTIFICATION NUMBER


KNOW YOUR TVS WEGO Fi

Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist
your Dealer for operating parts or referring to special information.

* MD626DG40H1E26
246 *

The frame serial number is stamped on the frame, The engine serial number is stamped on the left
at the rear end below the seat assembly. Open the side of the engine, at bottom, near centre stand
seat assembly to read the frame number. mounting. See bottom to read serial number.

Frame number

Engine number

Control key number


Please fill the above box now for future reference
-6-
KNOW YOUR TVS WEGO Fi

LOCATION OF PARTS - HANDLE BAR

KNOW YOUR TVS WEGO Fi


1. Bag hook (front)
2. Horn switch
10
7 3. Turn signal lamp switch
8 9 4. Damper handle bar
5. Left hand brake lever (Rear brake
lever)
6. Parking brake (brake lock)
7. Rear view mirror L
11 8. High / low beam switch
6 9. Full digital speedometer
5 12 10. Rear view mirror R
4 11. Brake fluid inspection window
13 12. Right hand brake lever (front brake
3 lever)
13. Throttle grip
2
14 14. Electric starter switch
15. Ignition cum steering lock
1 15

-7-
KNOW YOUR TVS WEGO Fi

LOCATION OF PARTS - VEHICLE LEFT SIDE


KNOW YOUR TVS WEGO Fi

1. Rear brake adjusting nut

2. Kickstarter lever
8 9
3. Patented E-Z centre stand

4. Pillion foot rest L

5. Floor mat

6. Front brake cables

7. Brake adjusting nuts

8. Seat cum fuel tank cap lock

9. Pillion handle

7 6 5 4 3 2 1

-8-
KNOW YOUR TVS WEGO Fi

LOCATION OF PARTS - VEHICLE RIGHT SIDE

KNOW YOUR TVS WEGO Fi


1. Front wheel axle nut

2. Cover front
8 9 3. O2 sensor

4. Pillion foot rest R

5. Gauge oil level

6. Muffler assembly

7. Rear fender

8. Fuel tank cap

9. Seat assembly

7 6 5 4 3 2 1

-9-
KNOW YOUR TVS WEGO Fi

CONTROL KEY 1. ‘OFF’ position


KNOW YOUR TVS WEGO Fi

TVS WEGO Fi comes with a pair of identical control All the electrical circuits are turned ‘OFF‘ in this
keys. These keys are to operate ignition cum position. Engine will not start . Key can be taken out.
steering lock, seat lock, fuel tank cap and glove 2. ‘ON’ position
box(optional). In this position, all the electrical circuits are turned
IGNITION CUM STEERING LOCK ‘ON’ and the engine can be started now. Key
TVS WEGO Fi is provided with an self illuminating cannot be removed in this position.
ring (glow ring) around the ignition cum steering 3. ‘LOCK’ position
lock, for better visibility of lock location in darkness. TVS WEGO Fi steering can be locked in both ‘left’
There are three positions in the ignition cum and ‘right’ directions.
steering lock. They are: To lock the steering, turn the handle bar all the way
to the ‘left’ or ‘right’. Push the key in and turn it to
the ‘LOCK’ position and take out. All the electrical
circuits are turned ‘OFF’ in this position. Insert the
key into the lock and turn it to ‘OFF’ or ‘ON’ position
to unlock the steering.

Caution
Leaving the ignition cum steering lock in ‘ON’
position will drain the battery when the vehicle is
not in use. So “Switch Off” and take the key out
when the vehicle is not in use.
-10-
KNOW YOUR TVS WEGO Fi

Warning 1. Mode switch

KNOW YOUR TVS WEGO Fi


Press the switch to change the display mode
Never attempt to move the vehicle when the
(‘ODO’ or ‘TRIP’ or ‘CLOCK’).
steering is locked, you may lose balance.
2. High beam indicator lamp
Note Glows when the head lamp high beam is activated.
3. Turn signal indicator lamp left
When the ignition lock is turned ‘ON’, the
Flashes when the left side turn signal indication is
speedometer performs self test and the back light
activated.
of the speedometer glows continuously. Wait till
the self test cycle of speedometer gets over. 4. Turn signal indicator lamp right
Flashes when the right side turn signal indication is
activated.
FULL DIGITAL SPEEDOMETER
5. Economy and power indicators
2 3 4 Economy indicator (green lamp) indicates that the
vehicle is running in economy mode which gives
better fuel efficiency.
5 Power indicator (amber lamp) indicates that the
7 vehicle is running in power mode which results in
6 reduced fuel efficiency.

-11-
KNOW YOUR TVS WEGO Fi

Note 6. Multi functional digital display


KNOW YOUR TVS WEGO Fi

Always ride the vehicle in economy mode for e


better fuel efficiency.

After ignition cum steering lock is in ON , the Eco


lamp glows for 6 sec and if the vehicle is not started
d
till then, the power lamp glows. This indicates the
F
user to start the engine or turn the key to off c
position. E

b a
This is to avoid draining of battery when the vehicle
is not in use.

a. Odometer / Trip meter / Digital clock


Odometer registers and displays the total
distance covered by the vehicle in kilometers.
The digit after the dot mark denotes one tenth of
a kilometer. Set the display in ‘ODO’ mode to
know the reading.

-12-
KNOW YOUR TVS WEGO Fi

Trip meter registers and displays the partial 2. Press the mode switch till the hour digits of

KNOW YOUR TVS WEGO Fi


distance covered in kilometers. The digit after the clock starts blinking.
the dot mark denotes one tenth of a kilometer. 3. Once the hour digits started blinking, press
Set the display in ‘TRIP’ mode to know the the mode switch again to increase the hours.
reading. Press the mode switch for a few 4. Press the mode switch till the minute digits of
seconds (in ‘TRIP’ mode) to reset trip meter the clock starts blinking.
whenever required. 5. Once the minute digits started blinking, press
the mode switch again to increase the
minutes.
6. Long press of the mode switch again exits the
clock setting.
Digital clock displays the time only in 24 hours b. Speedometer
format. Set the display in ‘CLOCK’ mode to
Digital bars displays the driving speed in
display the time by pressing the mode switch.
kilometer per hour (km/h) in real time. Each bar
indicates 2 km/h.

Digital clock setting


Digital clock can be set in ‘CLOCK’ mode only.
Set the digital clock time in the following
manner.
1. Change the meter to ‘CLOCK’ mode by
pressing the mode switch button.
-13-
KNOW YOUR TVS WEGO Fi

c. Fuel gauge Please note that, the fuel gauge is not a


KNOW YOUR TVS WEGO Fi

Digital bars indicates the approximate fuel mileage calculating medium and it should
quantity available in fuel tank. There are eight bars not be used for calculating the mileage.
to indicate the fuel quantity available in the tank. d.Service reminder
All the eight bars will be displayed when the fuel If the service is due, whenever the ignition
in the tank reaches 4.0 liters approx (full tank). switch is turned ‘ON’, an icon with spanner
symbol ‘ ’ blinks for 10 seconds after the
F F self-test cycle of speedometer and continues to
E E
glow till the vehicle is serviced and reset. Get the
When the fuel reaches half tank (2.5 liters vehicle serviced at TVS Motor Company
approx.) the fuel gauge displays only four bars as Authorised Distributor or Dealer / Authorised
shown. Service Centers.
A
e.Low battery indicator
F F An icon with battery symbol ‘ ’ glows when
E E the battery charge is too low. Contact your
The fuel gauge shows only single bar when the nearest TVS Motor Company Authorised
fuel reaches reserve level (1.4 liters approx.) At Distributor or Dealer / Authorised Service
the same time a fuel tank symbol (A) starts Centers.
blinking and indicating that the fuel reached to Note
reserve level. Refill the fuel immediately. Once
the fuel level reaches 1 liter (empty), no bar will be Service reminder indicator lamp works only based
visible and the fuel tank symbol (A) keeps on the distance (km) covered by the vehicle. This is
blinking. only a reminder indicator. Customers are advised
to keep track and follow the service schedule.
-14-
KNOW YOUR TVS WEGO Fi

7. Malfunction Indicator Lamp 3 4

KNOW YOUR TVS WEGO Fi


During switching ON the Ignition key, MIL ‘ ’ will
glow until the Healthy engine Start. After 10 secs. 5
of Engine start, MIL will switch OFF.
If the MIL ‘ ’ glows continuously even after 10
secs. of engine start, Immediately contact nearest
TVS Motor Company Authorised Distributor or
Dealer / Authorised Service Center..

HANDLE BAR LEFT SIDE 2 1


1. Horn switch
Press the switch ‘ ’ to operate the horn.
4. Parking brake (brake lock)
2. Turn signal lamp switch Brake lock protects your Wego from rolling-off,
Slide the turn signal lamp switch to left ‘ ’ or when parked on side stand (or) helps you relax
right side ‘ ’ to operate respective turn signal while waiting in a long traffic signal (or) a slope.
lamps (LH / RH). Press the switch to turn ‘OFF’. To activate brake lock, press the brake lever almost
3.Left hand brake lever half towards the grip and hold, then press the
The rear brake is applied by squeezing the rear parking brake lever to maximum and release the
brake lever gently towards the handle grip. The brake lever slowly. Ensure the brake is locked
brake lamp glows on application of brake. properly. Pressing the brake lever further releases
the brake lock automatically.

-15-
KNOW YOUR TVS WEGO Fi

5. Head lamp high / low beam switch


KNOW YOUR TVS WEGO Fi

With the lights switch in ‘ON’ condition, press the


1
high/low beam switch towards ‘ ’ to operate
high beam of head lamp and towards ‘ ’ to
operate the low beam of head lamp.

Warning
Always use the appropriate turn signal lamps when 3 2
you intend to change lanes or take turns. Be sure to
switch ‘OFF’ the turn signal lamps after negotiating
the lanes or turns. 2. Throttle grip
Engine speed is controlled by the rotation of the
Similarly, use appropriate head lamp beam ‘high / low’
throttle grip. Twist it towards you to increase the
as per the traffic and road conditions for your safety
and to avoid inconvenience to other riders. engine speed and twist it away from you or release
it to decrease the engine speed.
HANDLE BAR RIGHT SIDE
3. Electric starter switch
1. Right hand brake lever
Press the starter switch ‘ ’ to start the engine
Front brake system can be operated by pressing
electrically along with the application of either front
the right hand brake lever gently towards the
or rear brake.
throttle grip. The brake lamp glows on application
of either right hand or left hand brake lever.

-16-
KNOW YOUR TVS WEGO Fi

Caution FUEL TANK* CAP

KNOW YOUR TVS WEGO Fi


Fuel tank is located at the rear end of the vehicle
For cold starts, avoid using electric starter. Use
below the pillion holder. To open the fuel tank cap,
kickstarter. A typical example is early morning
insert the control key into the ‘seat / fuel tank cap
start. This would reduce load on the battery and
lock’ (A) and turn it in anti-clockwise direction. The
prevents quick drain.
fuel tank cap opens automatically.
To close the cap, gently press the cap in its position
Note and ensure locking by hearing ‘click’ sound.
Do Not accelerate/Throttle when applying Electric
Start.

* The fuel tank is not a measuring instrument and the


capacity of the fuel tank may slightly vary from the
indicated capacity.

-17-
KNOW YOUR TVS WEGO Fi

Note KICKSTARTER LEVER


KNOW YOUR TVS WEGO Fi

Kickstarter lever is located on the left side of the


Always maintain minimum 0.8 liters of fuel in tank.
vehicle. To start the vehicle, keep the ignition in
Running of engine with lower fuel level may
‘ON’ condition and apply the rear brake as a safety
damage fuel pump. Fill minimum 2 liters of fuel
precaution to prevent the rear wheel rotation.
when the tank is empty.
Keep your foot on the lever extension as shown in
Caution the figure. Kick the lever from top and stroke to
bottom with rapid motion.
Ensure that the fuel gun is inserted fully in the tank
neck while refueling.
Whenever refueling, fill upto the bottom of neck
portion (insert level) of the fuel tank. Filling above
the neck may result in improper breathing of fuel
tank and seepage of fuel.
While refueling, avoid spillage of petrol on the tyre.
Ensure to close fuel tank cap without fail to avoid
fuel spillage.

Warning
Note
Never refill fuel near open flame. Do not smoke
while refueling. Do not use cell phones while Do Not accelerate/Throttle when applying Kick
refueling. Start.
-18-
KNOW YOUR TVS WEGO Fi

PATENTED E-Z CENTRE STAND

KNOW YOUR TVS WEGO Fi


TVS WEGO Fi is equipped with a patented E-Z
centre stand.
The centre stand (1) has a pivoted flexible spring
loaded lever arm (stand extension) (2) to increase
the lever ratio, which enables parking on centre
stand effortlessly and very conveniently.

To place the vehicle on centre stand, hold the


handle bar left grip with left hand. Place your foot
1 firmly on the centre stand extension (2) and press.

Caution
Never sit on vehicle when it is supported by stand.
Always park the vehicle on a flat, firm surface.
-19-
KNOW YOUR TVS WEGO Fi

TOOL KIT
KNOW YOUR TVS WEGO Fi

To assist you in performing certain aspects of


periodic maintenance and emergency repairs, a
tool kit is supplied along with the vehicle.
This tool kit is located below the seat base. A

To access the tool kit, insert the control key into


seat lock and rotate it in clockwise direction. Lift
and open the seat. The tool kit consists one
number each of the following. Ensure the contents
of the tool kit.
1. 10x12 mm spanner Caution
2. Combination screw driver bit
3. Screw driver handle It is recommended to use the tool kit in case of any
4. Tool bag emergency only. It is always advisable to take your
vehicle to TVS Motor Company Authorised
Distributor or Dealer / Authorised Service Centers.

-20-
KNOW YOUR TVS WEGO Fi

UTILITY BOX Caution

KNOW YOUR TVS WEGO Fi


Utility box is located below the seat. Lift the seat by
Utility box can be used to carry a load of 10 kg
unlocking the seat lock as explained earlier, to
maximum. Do not carry perishable items inside the
access utility box.
utility box. It is not fully sealed. Do not allow / spray
water to get inside the utility box. Take care not to
spill petrol or oil into the utility box. Do not keep
heat-sensitive items inside as it may get hot on
long rides. Do not keep valuable items inside the
utility box when leaving the vehicle unattended.

Warning
Operating TVS WEGO Fi overloaded will hamper
riding stability and may lead to loss of control.
Hence, it is advisable to carry the recommended
amount of load only.

-21-
KNOW YOUR TVS WEGO Fi

HELMET HOOKS SMART PHONE CHARGER


KNOW YOUR TVS WEGO Fi

Two helmet hooks are provided under the seat This socket enables you to charge the mobile
assembly at front end near the seat hinge to secure phone when you are traveling. Open the seat
your helmet. Open the seat assembly (refer page assembly to access the smart phone charger. The
no. 20) to access the helmet hooks. Hook the mobile can be kept inside the utility box during
helmet strap in the helmet hook properly and close charging.
the seat assembly. Please go through the operating manual of the
mobile phone and use a suitable adaptor for the
battery operation recommended by the mobile
phone manufacturer for that particular model.

-22-
KNOW YOUR TVS WEGO Fi

Please follow the guidelines provided for using it Caution

KNOW YOUR TVS WEGO Fi


properly:-
DO's Secure your mobile phone properly during charging
and protect it from any liquid, dust etc.
1. Ensure that no water enters into the unit, by
closing the USB flap properly.
2. Use only mobile phone company's authorized
USB cable for mobile charging.
3. Do make sure the flap is not damaged while
opening/inserting the USB cable.
DON'TS
1. D o n o t l e a v e t h e U S B c h a r g i n g f l a p
open/partially closed.
2. Do not attempt to use/charge any other device,
other than one mobile phone at a given time.
3. Do not try to force the USB connector in, check
if it is inserted in the appropriate direction, to
prevent damage.
4. Do not charge your mobile when engine is off.
5. Do not use other device, this port is for charging
mobile phones only.

-23-
RIDING YOUR TVS WEGO Fi

PRE RIDE INSPECTION


RIDING YOUR TVS WEGO Fi

Check the following items before riding.


ITEM WHAT TO CHECK FOR
Engine oil Availability of oil upto the level (page no. 36)
Transmission oil Availability of oil upto the level (page no. 36)
Fuel Enough fuel for the planned distance of running
Tyres Correct pressure (page no. 41)
Adequate tread depth
No cracks or cuts.
Battery Proper working of electric starter, horn, fuel gauge, brake lamp and turn signal lamps.
(page no. 33)
Lighting Proper working of head lamp high / low beam, high beam indicator, position lamp,
speedometer lamp, tail lamp and number plate lamp.
Steering Smooth movement
No play or looseness
Throttle Correct free play of cable
Smooth operation
Brakes Correct front and rear brake lever play incase of drum brake (page no. 37)
Wheels Free rotation

-24-
RIDING YOUR TVS WEGO Fi

Starting the engine Caution

RIDING YOUR TVS WEGO Fi


Ensure availability of fuel in the fuel tank. Insert the
Do not keep the engine in idling rpm for long and do
control key into the ignition cum steering lock and
not open excessive throttle when brake is applied,
turn it to the ‘ON’ position.
it leads to overheating of the engine and damage to
Apply any one of the brake and press the electric internal components.
starter switch to start electrically or kick start the
engine. Stopping and parking
Setting the vehicle in motion 1. Close the throttle completely and apply both
1. Twist the throttle grip slowly towards you and the brakes simultaneously.
simultaneously release the brake lever gently 2. Turn ‘OFF’ the ignition.
and smoothly. The vehicle starts moving
3. Park the vehicle on a firm, flat surface.
forward.
2. As the vehicle picks up speed, increase the 4. Lock the steering and take out the control key.
throttle slowly.
Warning
Warning
Reduce speed to a safe limit before turning /
Do not run the engine indoors where little or no cornering. It is not advisable to apply brakes while
ventilation available. Exhaust gas is extremely turning / cornering.
poisonous.

Do not raise the throttle rapidly so the vehicle will


move forward suddenly and lead to loss of control.
-25-
RIDING YOUR TVS WEGO Fi

FUEL RECOMMENDATION CHECKS AND TIPS FOR IMPROVING


RIDING YOUR TVS WEGO Fi

Use unleaded petrol only. The petrol should be 85 FUEL ECONOMY


to 95 octane by research method. Use
recommended fuel additives for longer life of Regular checks
engine components and lower maintenance. Carry out the periodic maintenance checks as
Petrol mixed with ethanol will have impact on specified in this manual (page no. 29 to 31).
engine components. Contact your TVS Motor Regular maintenance checks will save fuel and
Company Authorised Distributor or Dealer / assure trouble-free, enjoyable and safe riding
Authorised Service Centers for usage. besides keeping environment clean.
Spark plug
Caution
A dirty or defective spark plug leads to wastage of
Never mix oil in petrol in the fuel tank. Always fill fuel due to incomplete combustion. Clean and
fuel from the reputed and reliable fuel stations. adjust the spark plug gap only if necessary.
Replace the spark plug every 12000 km (1 year).
Note Always use recommended spark plug only.
Use fuel additives in petrol as recommended by Air cleaner element
the respective manufacturer for low carbon A dirty air cleaner element restricts airflow and
deposition. increases fuel consumption. Replace the element
every 12000 km.
Engine oil and transmission oil
Dirty or less engine oil increases friction between
various parts of the engine and reduces the engine
life, thereby increases fuel consumption.
-26-
RIDING YOUR TVS WEGO Fi

Running with low transmission oil will cause Inspect the tyre pressure regularly (weekly) and

RIDING YOUR TVS WEGO Fi


damage to the gears and bearings. inflate it to the recommended pressure (refer page
Regularly inspect the engine oil and the no. 42). Never use tyres which are worn beyond
transmission oil for correct level and top-up if the permissible limit.
necessary. Get it replaced at regular intervals Wheel freeness
as per the maintenance schedule.
Inspect and ensure the wheel freeness by rotating
Fuel leak the wheel at least once in a week to avoid wastage
Check and arrest fuel leaks if any from tank, throttle of fuel.
body assembly and fuel lines. Loss of fuel due to
leak may drain the fuel tank completely.
Avoid unnecessary idling
While waiting for someone or stopping in signals
Evaporation for long time, if the engine is kept running at idle
Vehicle parked in the hot sun leads to wastage of speed, it causes unnecessary wastage of fuel.
fuel through evaporation. Also lower fuel levels in
the tank will have increased evaporation and Avoid frequent braking
condensation of moisture inside. Anticipate corners and slops as well as the traffic
Ensure to close the fuel tank cap after every filling. conditions. Unnecessary and frequent braking
If the fuel tank cap kept open for long time, it leads will reduce the fuel economy. Never accelerate
to safety and fuel loss. and apply brake simultaneously. It leads clutch
Tyres shoes wear and wastage of fuel.
Low tyre pressure has adverse effect on the
vehicle. The drag on the vehicle increases
resulting decreased fuel economy. Further more,
handling may be adversely affected.
-27-
MAINTENANCE

MAINTENANCE SCHEDULE
MAINTENANCE

The maintenance schedule indicates the intervals between periodic services. At the end of each interval, be sure
to inspect, check, replace, adjust, lubricate and service as instructed. If the maintenance is not done periodically, it
will result in rapid wear and severe damage to the vehicle. If the vehicle is used under high stress conditions such
as continuous full throttle operation or if used / operated in dusty climate, certain jobs should be performed more
often to ensure reliability of the vehicle. Cylinder head, steering components, suspension and wheel components
etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly
recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company
Authorised Distributor or Dealer / Authorised Service Centers.
Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on
TVS WEGO Fi, it is recommended to use only the TVS Motor Company Genuine parts.

Caution
Proper running-in and maintenance are mandatory to ensure that your vehicle is reliable and gives optimum
performance at all times. Be sure that the periodic maintenance is performed thoroughly in accordance with the
instructions given in this owner’s manual.

In more dusty areas, the air cleaner element may required early replacement than the mentioned kilometers to
avoid costly damage to the engine.
-28-
MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)

MAINTENANCE
Item In Service
Service 1st 2nd 3rd 4th Every Every Remarks
km 500-750 2500-3000 5000-6000 8500-9000 3000 km 6000 km
Period from the date of sale 2 months 4 months 8 months 12 months
Engine oil R I&T R I&T I&T R
Oil filter (strainer) C – C – – C
Transmission oil R I&T R I&T I&T R
Spark plug C&A – – – – – Replace every 12000 km
Air cleaner element I – – – – – Replace every 12000 km
Air cleaner oil collection tubes – I & DR I & DR I & DR I & DR – Drain oil if necessary
1
CVT filter element – – I&C – – I&C Replace every 12000 km
Tappet clearance I&A – I&A – – I&A
Fuel hose Efi – – – – – – Replace every 20000 km
Drive belt and CVT rollers – – – – – – Replace every 24000 km
2
Cover variator – – I, C & L – – I, C & L
Clutch shoe – – – – – – Replace every 24000 km
Front and rear suspension I I I I I – Inspect for proper functioning
3
All control cables I, A & L I, A & L I, A & L I, A & L I, A & L –
Throttle grip – – L – – L Lubricate using grease
Steering smooth operation / play I&A I&A I&A I&A I&A – C, L & A with fresh grease
every 12000 km

-29-
MAINTENANCE

Item In Service
MAINTENANCE

Service 1st 2nd 3rd 4th Every Every Remarks


km 500- 750 2500-3000 5000-6000 8500-9000 3000 km 6000 km
Period from the date of sale 2 months 4 months 8 months 12 months
Front fork oil – – – – – – Replace every 24000 km
All fasteners I & TI I & TI I & TI I & TI I & TI –
All bulbs, horn and switches I I I I I – Inspect for proper functioning
Head lamp beam I&A I&A I&A I&A I&A –
4
Battery I I I I I –
Brake effectiveness / play I&A I&A I&A I&A I&A –
Brake cam – – C&L – – C&L Lubricate using grease
Wheel freeness I I I I I –
Front wheel bearing – – – – – – C & L using grease
every 12000 km
Tyre pressure at cold condition I&S I&S I&S I&S I&S –
Engine idling RPM I I I I I –
5
Idling CO% I – – – – – I every 12000 km

R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set

1 2
Inspect for damage Clean the cover with air. Lubricate kick starter with grease
3 4
Inspect for proper operation and adjust play. Lubricate ends using grease Recharge if necessary
5
Idling CO% should be inspect with the help of Diagnostic tool

-30-
MAINTENANCE

Item In service

MAINTENANCE
Service 1st 2nd 3rd 4th Every Every Remarks
km 500- 750 2500-3000 5000-6000 8500-9000 3000 km 6000 km
Period from the date of sale 2 months 4 months 8 months 12 months
Centre / side stand pivot L L L L L – Lubricate using TRU4 oil
Kick starter pedal pivot L L L L L – Lubricate using TRU4 oil

R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set

-31-
MAINTENANCE

RECOMMENDED LUBRICANTS
MAINTENANCE

Application Qty Manufacturer Brand


Engine oil 750 ml (during regular service) TVS Motor Company TVS TRU4 PREMIUM oil
800 ml (incase of disassembly)
Transmission oil 100 ml (during regular service) -do- -do-
120 ml (incase of disassembly)
Front fork oil 84 ± 1 ml / leg (disc brake model) IOC Premium front fork oil
Disc brake fluid - TVS Girling DOT 3 / DOT 4
Grease – Bechem Bechem premium
Fuel additives As recommended IFTEX

-32-
MAINTENANCE

SELF - MAINTENANCE PROCEDURES 2. Check the battery voltage in every service and

MAINTENANCE
charge if the battery voltage is less than 12.4V
BATTERY
charge the battery using MF battery charger
Battery is located at the front of Steering column
only at TVS MOTOR COMPANY Authorised
and covered by front panel. The front panel and rear
Distributor or Dealer / Authorised Service
panel must be removed to access the battery. TVS
Centers.
WEGO Fi is fitted with a maintenance free battery.
3. Do not add additional electrical accessories.
so it is not required to fill the distilled water.
4. While connecting the terminals, observe the
To ensure better performance and long from the
correct polarity. Connect the red wire to the ‘ + ‘
battery, you are requested to follow the steps
positive terminal and black wire to the ‘ - ‘
given below:
negative terminal of the battery.
1. For cold starting use kickstarter.
5. Apply petroleum jelly at terminals to prevent it
from corrosion.

FUSE
Non-working of electrical systems may be due to
safety fuse failure. Short circuit or overload in the
electrical system are the main cause for fuse
failure.
Fuse is located at the front end of utility box below
the seat and covered by the cover front. The cover
front must be removed to access the Fuses.

-33-
MAINTENANCE

Follow the procedure for removal:


MAINTENANCE

1. Take out the floor mat. Remove the bottom


mounting screws (A) of cover front.
2. Open the seat and remove the top mounting
screws (B) from both the sides of cover front.
3. Gently pull out the cover front by dislocating its Extra fuses
lugs.Follow the procedure given below for
inspecting and replacing the fuse.
4. Fuse holder contains a 10A x 2nos fuse. Open
the fuse case and pull out the fuse.

5. Inspect the fuse for failure. If found defective,


A B replace the fuse (extra fuse is provided inside
the fuse holder itself).
6. Close the fuse holder.
7. Turn ‘ON’ the ignition switch and check for
proper functioning of electrical systems. Incase
the fuse fails again, consult the nearest TVS
A Motor Company Authorised Distributor or
Dealer / Authorised Service Centers.

-34-
MAINTENANCE

Good Fuse Blown Fuse

MAINTENANCE
A
0.9 ~ 1.0 mm

Caution B
Do not use vehicle by shorting the wires without a
fuse. This may result in overheating of electrical / A spark plug with heavy carbon deposits will not
wiring and may result in fire. Do not use fuse of produce strong sparks. Hence, only if necessary,
higher amperage than specified for the safety of clean the carbon deposits from the spark plug with
electrical system. a small wire brush or spark plug cleaning tool.
Inspect the spark plug electrodes (A) and (B) for any
SPARK PLUG corrosion. If found any replace the sparkplug with
new. Inspect the spark plug gap with a wire gauge /
1. Open the cover front as explained earlier.
feeler gauge. Readjust the sparkplug gap to
2. Clean the dust and mud around the spark plug 0.9 ~ 1.0 mm if required.
mounting to avoid falling inside the cylinder.
After cleaning and adjusting the gap, reinstall the
3. Pull out the suppressor cap from spark plug. spark plug and tighten by hand to avoid cross
Using the spark plug spanner, remove the threading. Finally tighten using spark plug spanner.
spark plug.
-35-
MAINTENANCE

Caution
MAINTENANCE

Always use only recommended make and type of


spark plug. Replace the spark plug every Maximum
12000 km. Cover the spark plug hole with cloth
when the plug is removed to prevent dust / water
entry. It is advisable to tighten the new spark plug
by hand till the end and then loose and again re-
tight the spark plug by 1/8 of rotation after sealing Minimum
by using the only the hand tool.

ENGINE OIL - LEVEL


Check the engine oil level periodically. 5. If the oil is less than the minimum level, add
1. Place the vehicle on centre stand on a flat ‘TVS TRU4 PREMIUM’ 4T oil upto the
surface. Wipe-off the surroundings of gauge oil maximum level mark.
level. 6. Wipe out the oil traces with a clean cloth to
2. Remove the gauge and wipe it clean. prevent dust accumulations.
3. Fix the gauge back to its mounting hole. Do not 7. Assemble back the gauge oil level.
thread in. TRANSMISSION OIL - LEVEL
4. Take out the gauge and check the oil level. The Check the transmission oil level periodically.
level should be between minimum and 1. Place the vehicle on centre stand on a flat
maximum level marks of the gauge (shown in surface. Wipe-off the surroundings of oil level
the figure). screw.

-36-
MAINTENANCE

Caution

MAINTENANCE
If the vehicle is driven with less engine oil and
transmission oil, the engine components will be
severely damaged.

Check the oil level as per the schedule to avoid


costly damage. Do not fill excess oil may cause oil
leak. Always use ‘TVS TRU4 PREMIUM’ 4T oil
only.

BRAKES
2. Remove the transmission oil level screw along
with a gasket from the rear end of crankcase L.
Front brake
3. Check for the flow of oil from oil level hole.
4. If the level is less ( if there is no oil flow), top-up
with ‘TVS TRU4 PREMIUM’ 4T oil till the oil just 15 ~ 20 mm
starts to flow out from the level hole.
5. Wipe out the oil traces with a clean cloth to
prevent dust accumulation.
6. Replace the fibre washer while reassembling
the oil level screw.

-37-
MAINTENANCE

1. Measure the free play of the front brake lever at


MAINTENANCE

Clearance
lever end as shown in the figure.
2. The free play of the brake lever before the
engagement of brake should be between 2 6
15 ~ 20 mm.
3. Turn the adjuster nut at the bottom side (1) in 1
the slot marked as “I” in clockwise direction for 3 4
5
reducing the free play or in anti-clockwise
Clearance
direction for increasing the free play.
4. After obtaining the necessary free play at the
lever, inspect for the clearance between the
bullet (3) and slot end (4) marked as “S” as
shown in the figure. 5. If any clearance is found, turn the adjuster nut
at the top side (2) in the slot marked as “S” in
clockwise direction until there is no clearance
between the bullet top (3) and the slot top (4).
6. After adjusting the adjuster nut top, If any
clearance is observed in between the bullet
bottom (5) and the slot bottom (6) marked as
“I” as shown, then turn the adjuster nut (2) in
anti-clockwise until there is no clearance.
7. Once again check and confirm the brake play at
1 the lever end.

-38-
MAINTENANCE

Warning

MAINTENANCE
Since the vehicle is fitted with Synchronised Braking 10 ~ 15 mm
System (SBS) adjust the brakes with additional care.
If not it may result in brakes not working properly.
Please contact TVS Motor Company Authorised
Distributor or Dealer / Authorised Service Center for
any further assistance.

Note
Please remember that the rear brake lever free 4. Turn the adjuster nut in clockwise direction for
play adjustment to be done only after adjusting reducing free play or in anti-clockwise
the front brake lever play. direction for increasing the free play.

Rear brake
1. Measure the free play of the rear brake lever at
the lever end as shown in the figure.
2. The free play of the brake lever before the
engagement of brake should be between
10 ~ 15 mm.
3. If the measured distance is more than the limit,
adjust the nut provided at the rear wheel end to
obtain the correct play.

-39-
MAINTENANCE

Brake shoe wear indicator front Incase the wear limit index mark is going beyond
MAINTENANCE

When brake is applied, wear limit index mark (1) on wear limit indicator, index the lever to the next slot
the front brake cam should be within the wear limit with the help of Dealer to increase the shoe life.
indicator (2) on the front brake panel. 1 2
In case the wear limit index mark is going beyond
wear limit indicator, index the lever to next slot
with the help of Dealer to extend the shoe life.

1 Warning
Check both the brake play periodically (drum
brake). However the brake play needs to be
adjusted more frequently depending upon the
Brake shoe wear indicator rear usage. Brakes are items of personal safety and
When brake is applied, wear limit index mark (1) on should always be maintained in proper condition.
the rear brake cam should be within the wear limit
indicator (2) on the crankcase LH.

-40-
MAINTENANCE

Caution Tyre tread condition

MAINTENANCE
Operating the vehicle with excessively worn tyres
Replace the brake shoes as a set, if the wear limit
decreases the riding stability and can lead to loss of
indicator shows beyond the wear limit even after
control. It is recommended to replace the tyre
indexing the lever.
when the tyre wears off to the tyre wear indicator
level (indicated by TWI (A) on the tyre).
TYRES
Tyre pressure:

I
W
A

T
Check the tyre pressure atleast once in a week if
not more frequently. Insufficient air pressure in the
tyres not only hasten the tyre wear, but also
seriously affects the stability of the vehicle.
Under inflated tyres make smooth cornering
difficult and over inflated tyres decreases the tyre

FRONT REAR
C
contact with the ground which can lead to skidding
and loss of control. Be sure that the tyre pressure is
B
within the specified limit at all times.
Tyre pressure in cold condition: Tyre rotation direction
Solo Dual While reassembling the tyres, after removing from
Front 1.69 kg/cm² (24 PSI) 1.69 kg/cm² (24 PSI) the wheel rim, ensure that the arrow mark
‘FRONT’ facing the direction of wheel rotation
Rear 2.00 kg/cm² (28 PSI) 2.25 kg/cm² (32 PSI) while fixing the tyre on the front wheel rim.

-41-
MAINTENANCE

Similarly, arrow mark ‘REAR’ on the tyre facing the machine. If at all tyre levers needs to be used, the
MAINTENANCE

direction of wheel rotation while fixing the tyre on levers should be free from sharp edges. Care
the rear wheel rim. should be taken not to damage the tyres and rims.

Warning Caution
The tyre inflation pressure in cold condition and the Side walls of the tubeless tyre which in contact
tyre tread condition are extremely important for the with the wheel rim are only seals the air inside the
performance and safety of the rider. wheel assembly. Hence care should be taken not
to damage the side walls of the tyres during
Check tyres frequently for inflation pressure as removal / reassembly.
well as the wear pattern on it. Use of a tyre other
than the standard may cause instability. FRONT WHEEL REMOVAL
1. Remove the axle nut (1) along with a washer.
Tyre puncture
Your scooter is fitted with a tubeless tyre on both
front and rear wheel. Incase of any puncture / tyre
damage, it is advised to visit the nearest tyre
manufacturer Dealer or the tyre repair shops who
knows the repairing method of tubeless tyre.
It is not necessary to remove the tyre from wheel
rim always to attend a puncture. Even though, if 2
1
there is need of tyre removal, it is strongly
recommended to use a tyre removal / fitment

-42-
MAINTENANCE

2. Pull out the axle (2) along with a washer and

MAINTENANCE
take out a spacer from the RH of the wheel.
3. Place a support below the foot board to prevent
vehicle from falling and lift the vehicle up.
4. Dislocate the wheel assembly along with brake
A
panel from the front fork. Separate the brake
panel from the wheel and take out the wheel.
5. Reverse the procedure for reassembling. While
reassembling ensure to locate the lug on the
fork leg L to the slot in the brake panel.

REAR WHEEL REMOVAL Warning


1. Place the vehicle on the centre stand. Always make sure that whenever the wheel is
2. Hold the rear brake firmly and remove the removed, axle nut is properly re-tightened to the
wheel mounting nut (A) along with a washer. specified torque.
3. Slightly tilt the vehicle and take out the wheel
from the rear axle.
4. Reassemble the wheel in the reverse order of
removal. Hold the rear brake firmly while
re-tightening the mounting nut for easy locking
of wheel.

-43-
MAINTENANCE

STORAGE PROCEDURES 6. Cover up the vehicle completely with a clean


MAINTENANCE

tarpaulin or any other suitable cover. Store the


For storage of your scooter for longer periods of
vehicle inside a garage or similar area to avoid
over a month and above, we recommend to carry
damage due to dust and rain. Make sure that
out the following steps:
the storage area is well ventilated and free from
1. Clean the vehicle thoroughly. Park the vehicle any source of flame of spark.
on centre stand.
2. Warm up the engine and drain engine oil and
transmission oil. Store the oil, if new, in a dust
Warning
free container. The exhaust system becomes hot after a run. Park
3. Remove the spark plug and feed in several the vehicle in a place where pedestrians or children
drops of engine oil through spark plug hole. are not likely to touch the vehicle.
Crank the engine few times and reinstall the
spark plug. Caution
4. Remove the battery, store it away from direct
sunlight and freezing temperatures. Do not park the vehicle on a slope or soft ground or
5. Place a suitable support at the bottom of the else it may fall down. During storage, the battery
foot board so that both the tyres are off the must be recharged at recommended charger if
ground. This will ensure better tyre life. stored more than a month.

-44-
MAINTENANCE

TAKING THE VEHICLE OUT OF 8. Check and correct the points mentioned in

MAINTENANCE
page no. 24.
STORAGE FOR REGULAR USE
1. Take the vehicle out of the garage and clean it RECOMMENDED TIPS WHEN TAKING A
thoroughly. LONG TRIP OF MORE THAN 500 KM:
2. Remount the battery after bench charging if A) Please keep the following items for use in case
required. of emergency:
3. Fill the engine oil (TVS TRU4 PREMIUM, 4T oil) 1. Tool kit complete.
and check the oil level using gauge oil level. 2. Recommended spark plug one number.
4. Fill the transmission oil (TVS TRU4 PREMIUM, 3. Head lamp and turn signal lamp bulb each
4T oil) and check the oil level at the oil level one.
inspection screw. 4. Throttle, front and rear brake each one.
5. Lubricate the parts as instructed in the periodic 5. First aid kit.
maintenance schedule. B) Precautions to be taken for the journey:
6. Fill up fresh petrol in the fuel tank. 1. Ensure engine oil, transmission oil and
7. Check and inflate the tyres to the specified tyre brake fluid level are up to the level.
pressure. 2. Adequate fuel in fuel tank.
C) Check your scooter for the following:
Caution 1. Tightness of all bolts and nuts with correct
torque value.
Avoid using alkaline solution like detergent soaps 2. Fitness of tyres and tubes / tyre pressure /
for washing. This may damage head lamp and tread depth.
other lamp assemblies.
-45-
MAINTENANCE

3. All bulbs, indicator lamps and horn


MAINTENANCE

functioning.
4. Smooth functioning of all cables and their
free play.
5. Smoothness of steering operation.
6. Front / rear brake function and rear brake
lamp working.
7. Front fork for any abnormality.
8. Any leakage in fuel lines.
9. Spark plug gap and condition of spark plug.
10. Air filter element cleanliness.
11. Lubrication of all items mentioned in the
periodic maintenance schedule.
12. Any other job as necessary.
13. Have your vehicle checked at any TVS
Motor Company Authorised Distributor or
Dealer / Authorised Service Centers.

Warning
Long journey are to be taken only after the
running-in period of 1000 km.

-46-
SERVICE RECORD SHEET

PAY SERVICE
SERVICE RECORD
RECORD
SHEET

SERVICE RECORD SHEET


Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s
reading stamp and sign.
1 1st service
between (a) 500 - 750 km or (b) 2 months
from the date of purchase, whichever
of the two occurs earlier.
2 2nd service
between (a) 2500 - 3000 km or (b) 4 months
from the date of purchase, whichever
of the two occurs earlier.
3 3rd service
between (a) 5000 - 6000 km or (b) 8 months
from the date of purchase, whichever
of the two occurs earlier.
4 4th service
between (a) 8500 - 9000 km or (b) 12 months
from the date of purchase, whichever
of the two occurs earlier.
5 5th service
between (a) 11500 - 12000 km or (b) 16 months
from the date of purchase, whichever
of the two occurs earlier.

-47-
SERVICE RECORD SHEET

PAY SERVICE
SERVICE RECORD
RECORD
SHEET
SERVICE RECORD SHEET

Sl.No. Description Odometer Job card no. / Date Servicing Dealer’s


reading stamp and sign.
6 6th service
between (a) 14500 - 15000 km or (b) 20 months
from the date of purchase, whichever
of the two occurs earlier.
7 7th service
between (a) 17500 - 18000 km or (b) 24 months
from the date of purchase, whichever
of the two occurs earlier.
8 8th service
between (a) 20500 - 21000 km or (b) 28 months
from the date of purchase, whichever
of the two occurs earlier.
9 9th service
between (a) 23500 - 24000 km or (b) 32 months
from the date of purchase, whichever
of the two occurs earlier.

-48-
TECHNICAL SPECIFICATIONS

MANUFACTURER : TVS MOTOR COMPANY LIMITED

TECHNICAL SPECIFICATIONS
P.B. No 4, Harita, Hosur - 635 109, India.
ENGINE TRANSMISSION
Type : Single cylinder, 4 stroke, air Clutch : Dry - Centrifugal clutch
cooled, spark ignition engine Primary transmission : CVT (Continuous Variomatic
Cylinder bore : 53.5 mm Transmission)
Stroke : 48.8 mm Primary reduction : 2.38 to 0.82
Piston displacement : 109.7 cc Final reduction : 10.47
Compression ratio : 9.5 : 1 CHASSIS
Throttle body assembly : FI system (THB Keihin 22) Dimensions and weights
Air filter : Dry paper filter with dry foam Overall length : 1834 mm
Lubrication system : Forced wet sump Overall width : 640 mm
Maximum power in kW : 5.9 @ 6500 rpm Overall height : 1115 mm
Maximum torque in Nm : 8.4 @ 6500 rpm Ground clearance : 132 mm
Maximum speed : Around 80 km/h Wheel base : 1275 mm
Engine idling rpm* : 1400 ± 200 rpm Steering angle : 90°
Starting system : Electric starter / kick starter Caster angle : 25°
Kerb weight
(with tool kit & 90% of fuel) : 110 kg
Pay load : 130 kg
Maximum laden weight : 240 kg
* Under warm condition

-49-
TECHNICAL SPECIFICATIONS

CHASSIS ELECTRICAL
TECHNICAL SPECIFICATIONS

Dimensions and weights Ignition system : IDI ignition


Frame : Duplex tubular frame Spark plug : BOSCH UR5KCW
Front suspension : Telescopic hydraulic Spark plug gap : 0.9 ~ 1.0 mm
Rear suspension : Toggle link, gas filled hydraulic Battery : 12V, 4Ah
dampers Generator : Fly wheel magneto, 12V, 130W
Trail length : 93 mm Head lamp : 12V, 35/35W
Tail / brake lamp : 12V, LED
BRAKES Turn signal lamps : 12V, 10W x 4
Front Drum : 130 mm dia (hand operated) Position lamp : 12V, 3W x 2
Rear Drum : 130 mm dia (hand operated) Number plate lamp : 12V, 4W x 1
TYRE Speedometer : LCD / LED indicators
Front tyre : 90/90 -12 54J (tubeless) Horn : 12V, DC x 1
Rear tyre : 90/90 -12 54J (tubeless) Fuse : 12V, 15A x 1 (Blade type),
Tyre pressure (cold condition) 10A x 2 (mini type)
Front : 1.69 kg/cm2 (24 PSI)
Rear - Solo : 2.00 kg/cm2 (28 PSI)
Rear - Pillion : 2.25 kg/cm2 (32 PSI)
Caution
Using the bulb other than the specified rating can
result in overloading the electrical system or
premature failure of the bulb.

-50-
TECHNICAL SPECIFICATIONS

CAPACITIES Note

TECHNICAL SPECIFICATIONS
Fuel tank capacity : 4.0 litres*
Fuel : Unleaded Petrol Specifications are subject to change without
Engine oil and : TVS TRU4 PREMIUM, 4T oil notice.
transmission oil grade
Engine oil capacity : 750 ml during regular
service and 800 ml incase of
disassembly.
Transmission oil capacity : 1 0 0 m l d u r i n g r e g u l a r
service and 120 ml incase of
disassembly.
Front fork oil grade : Premium front fork oil
Front fork oil capacity : 58 ± 1 ml per leg

* The fuel tank is not a measuring instrument and the


capacity of fuel tank may slightly vary from the
indicated capacity.

-51-

You might also like