ADDISONS PAINTS AND CHEMICALS

PREVENTIVE MAINTENANCE CHECK SHEET - MONTHLY

EQUIPMENT : SAND MILL 01 TO 04
Sl.no Check points Req condition Mode

MECHANICAL CHECK POINTS

1 Check & Clean the Machine (including Y-Strainer &

Clean the the Machine & Y-Strainer/NRV
NRV) Physically Check

2 Check the Water level in the Chiller. Ensure water level max in Water level indicator
Visual Check

3 To Ensure the Water Temperature 10°c to 13°C before

Strart Temperature 10°c to 13°C
Thermometer

4 Check the Valve Position & any leakages in the

No Leakages in Chiller & Pipe Lines Physically Checked
Chiller tank & Cylinder unit.

5 Check the Glycol level in the reservoir. Ensure level in Glycol tank Max Level Indication
Visual Check

6 Check the Belt Condition.

Tightened Condition Physically Check

7 Check & Monitor the Abnormal Sound (Noise).

No abnormal Noise Visual Check

8 Check the Air Pr. Gauge (FRL Unit) Ensure pressure

Working condition
gauge and regulator working condition Visual Check

9 Check & Monitor the Cooling Eff. & Discharge

With on the Temperature/Cooling Limit Thermometer
Temperature.
10 Check the Level / Replace the RO water in the
Ensure No contamination Visually Checked
Chiller.

11 Check & Clean the AOD Pump/ Rotary Gear Pump. Clean the AOD Inlet/Outlet Valve
Physically Check

12 Check & clean the Suction Pipe Lines & Filter Setups. Clean the Pipe Lines & Filter setups
Physically Check
Clean the Discharges filter & Filter Plate
13 Check the Condition of Vessel Filter & Filter
condition Check the Beads Gap & O- Rings in
Condtion
good Condition Physically Check
Check the condition of the Main rotating shaft discs &
14 Locking End Cap Units & Bolts (Inside the Cylinder Tightened Condition
Unit). Physically Check

15 Check the Compressor Unit & Air Line Fittings. . No Leakages in PU Fittings Visually Checked

16 Greasing the rotary parts (Main Motor Bearing unit &

Proper Lubrication
Pulley side). Physically Check

17 Physically Check
All Rotary parts are in closed condition Closed condition

18 Ensure No vibration Base bolt tightened condition Physically Check

19 Ensure proper operation of air compressor and auto

Compressor automatic ON/OFF Physically Check
cutoff

20 Pressure vessel water drain Drain the water Physically Check

21 The machine should be automatically Off when Reduce the incoming air pressure
Glycol tank Air pressure check
the Glycol tank air pressure is Less than 6 Bar below the 6 Bar
 Apply the compressed air more than
22 The machine should be automatically Off when
Grinding Shell pressure - Pressure switch check 5 bar to the pressure switch by the
the Grinding chamber pressure is more than 4 Bar
pressure regulator and check

The machine should be automatically Off when Physically check the sensor by
23 Paint Temperature sensor & Controller check the Grinding chamber outlet paint temperature tipping the sensor in to the hot
more than 60 deg C water more @ more than 60 deg C

24 Check the Mechanical Seal Condition Seal Temperature & Observe the Noise. Thermometer & Visually Check

25 Check the Shaft & KeyWay Condition Clean to shaft & Keyway Physically Checked

ELECTRICAL CHECK POINTS

1 All switches & Emergency switch working condition Proper working Physically check
2 All electrical cable proper tightening Tightened Condition Physically check
3 OLR Function check Ensure with in range Visual/operate
4 Main switch working condition ON/Off proper operation Physically check
5 Motor Terminal Tightness check proper Tightened Physically check
6 Proper Earthing Proper Earthing Visual
7 Control Logic(star-delta starter)ON DELAY TIMER Proper working Visual
8 Check the terminal voltage and Load current Ensure With in Name plate current Clamp meter
9 Thermocouple condition Cleaning of tip Physically check
10 Pressure switch Ensure with in range Visual
11 Running Hours Meter needs to be checked proper Tightened Physically check
12 To check the Motor ohms value All values are same value & Within the range Clamp meter
13 To check the motor Temperature Ensure with in name plate temperature IR Thermometer
 ADDISONS PAINTS AND CHEMICALS

PREVENTIVE MAINTENANCE CHECK SHEET - MONTHLY

EQUIPMENT : CHILLER 01 - 06
Sl.no Check points Req condition Mode

ELECTRICAL CHECK POINTS

1 All switches & Emergency switch working condition Proper working Physically check
2 All electrical cable proper tightening Tightened Condition Physically check
3 OLR Function check Ensure with in range Visual/operate
4 Main switch working condition ON/Off proper operation Physically check
5 Pump Terminal Tightness check proper Tightened Physically check
6 Compressor Terminal Tightness check proper Tightened Physically check
7 Exhaust fan working Proper working Physically check
8 Proper Earthing Proper Earthing Visual
9 Check the terminal voltage and Load current Ensure With in Name plate current Clamp meter
10 Thermocouple condition Cleaning of tip Physically check
11 Pressure switch Ensure with in range Visual
12 To check the compressor ohms value All values are same value & Within the range Clamp meter
13 To check the motor Temperature Ensure with in name plate temperature IR Thermometer
14 Check the Filter Condition Need to Clean with Air Physically check
15 Check the Pump Presuure Need to clean the filter Physically check
16 Check the Noise Condition No Obnormal Noise Physically check
Format ref. No. APC/MNT/ F02
Rev. No. 1
Rev. Date 01.10.2022
Page No Page : 1 of 1

Action taken Remarks

Format ref. No.
APC/MNT/ F02
Rev. No. 1
Rev. Date 01.10.2022
Page No Page : 1 of 1

Action taken Remarks