RE-28 BODY PANEL REPLACEMENT

QUARTER PANEL (CUT)

REMOVAL
Cut and Join Location
Cut and Join Location

250 mm 150 mm

— 22 [Cut and Join Location]

—1

— 31
Cut and Join
Location
(Cut Location for
Supply Parts)

— 26

— 14

—8

[Cut and Join Locations]

—7
—3

—1

—1
—1

—3

1. Cut and join the parts at the locations as shown

above. mm in.
150 5.91
250 9.84
 BODY PANEL REPLACEMENT RE-29

INSTALLATION Butt Weld

Butt Weld

—3

—8 Foamed Material
—1 — 15 Application Area

— 17

— 12

—5 A
— 34
A–A
—8
—8
Body Sealer
—8

Butt Weld

—7
—3
—1

Body Sealer

about 5 mm —1
—1

mm in.
—3
5 0.20

1. Before temporarily installing the new parts, 2. Temporarily install the new parts and check
apply body sealer to the wheel arch. the fit of the rear door, back door, tail gate or
HINT: back door and rear combination light.
1) Apply body sealer about 5 mm (0.20 in.) from 3. After installing the new parts, apply foamed
the flange, avoiding any oozing. materials.
2) Apply sealer evenly, about 3 – 4 mm (0.12 –
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.