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Article Benjamin Flooring Radiant Panel
Article Benjamin Flooring Radiant Panel
Th e F100rin g Problem oppo site direc tion to that observed in full-scale corridor
fires. In recen t month s, under Man Mad e F iber Pro-
"On December 18, 1969, th ere was pub lished in the
du cers Associatio n/ Carpet and Hug Institute ( MMFPA
Federal Register (34 F.R. 19812 ) a notice of finding
f e Rl) spo nsorship, a new chambe r has been built at
that a Bammability standard was needed for carpets
Underwriters Labo ratories, [DC, in Northbrook, ILlinois.
and rugs to pro tect th e p ublic against unreasonable risk
Thi s new chambe r is patterned after th e NBS Model
of the occurrence of Eire lead ing to death , injury, or
Corridor. I
significant property damage arising from th e hazards
of rapid flash burni ng or continuous slow burnin g or
During the 1966--1 974 pe riod , ano ther small-scale
smolde ring. ..." This excerp t from the April 10, 1970,
test, the Floori ng Radi ant Panel, was under develop-
"Notice of Standar d" states the need that led to the
ment at the Research and Develo pment Laboratories of
first US natio nal Standard for the Surface Flammability
Armstrong Cork Company. Concurre ntly in these yea rs.
of Carpets and Rugs, DOC FF 1- 70, the pill test, de-
full-scale corridor programs designed to ga in a better
signed to red uce the probability of carpet ignition. In
understanding of the mechanisms contro lling the
Janu ary 1970, and thu s before th is Standard went into
spread of fire a long a carpeted corridor were be ing
effect, a serious corrido r-type fire in a Marietta , Ohio,
carri ed out. The Nationa l Bureau of Standards and the
nursing home pointed to the need for a realistic Barno
Illinois Institute of T echno logy's Research Institu te
sp read rest that could be used by the regulatory com-
bu ilt corridor test facilities that simulated a corridor
munity to upgrade the firesafety of Boor-cove rin g sys-
with a n ad joining fire so urce room. The results of these
tem s installed in building co rridors and cxitwnys.
test programs shed some impor tant light on the mech a-
nism of corri dor flame spread .
Deve lopmcnt Qf Flooring Tests
The develop ment of the Flooring Radiant Panel Test
On e of the early Berne sprea d tests for carpe ts tha t is has ben efited from the work on the NBS Model Corri -
still widely used is the UL Steine r Tunnel T est ( AST M dor and the full-scale corrido r projects . Th e test has
E-S4 ), the test called for in th e stan dards for the Hill- bee n proposed as a standard test for floor-coveri ng sys-
Burton program for fed erally subsidize d hospital con- tems. It offers these advantages over ASTM E-84, UL
struction. The E-S4 test was considered an interim 992, and the N as Model Corridor;
measure when the directi ve reg ulating the "Use of car-
peting in ( Hill- Burton fund ed ) hospitals" was issued in L It measures radia nt exposure, which has been
Marcil 1965. For th is reason , HE W in J969 sponsored shown to be of great importance in full-sca le corrido r
the development at Underwriters Laboratories of a test tests;
spec ifically directed at evalua ting Ilooring and floo r- 2. Th e total flooring system is tested , as used , in the
co vering ma terials. The UL 992 chamber was the prod- ho rizonta l plan e;
uct of this contract with the Health Serv ices and Men tal 3. Hep rodu cibility and repeatability are good ;
Heal th Administration. 4. TIle apparatus is simple and compact, and the test
specimen is small;
Th e UL 992 chambe r test is conducted with the 5. Th e test pr ocedure is simple; an d
speci me n mou nted on the floor, whereas in the E-84 6. The test provides a con tinuous scale of Boor-cover-
tun nel, the specimen is on the ceiling. Th e chamber
ge nerates an index that has an as-yet und eterm ined
' Wclls Dt:nycs and James Qu inl icre, E1:perimcn lal tlnd
relevan ce to fire hazard. In the test cha mber environ- A'laJlJt ictll Stlld ic& of Floor Cooo rins FlaTllnl6bility willI a Model
ment, the dr aft supplying air to the flame is in the Corridn r, NBSIR 73-199 ( May 1973) .
Conceptualiza tion in ea rly [972 of C ritical Radiant Th e basic cleme nts of the test ha rdware are shown in
Flux ( w a tt s/c m ~ a t exnn g msh mc nt ) as the measure Figure I. The ho rizontally mounted 100 em floor-cover-
of flame spread hazard is cred ited to wor k at NBS by ing test speci men receives radiant energy fro m a n air-
Dcn ycs- and Q uint ic rc. ' T hey de ter min ed in th e course gas fuele d rad ia nt pan el mounted above the speci me n
of work on a model cor ridor that the rad iant ene rgy a nd incl ined a t an a ngle of 30°. A pilot hume r is use d
level incident on the floor-cove ring test specime n had to ini tiate the test by ope n-flame ignition of the spec i-
conside rab le inlhn-nce on whe the r flaming combustion men . T he gas panel genera tes a flux profile along the
wo uld p ropag ate or terminate. In the model , the radiant len gth of the spec imen ranging from a maximu m of 1.1
ener gy level was a functi on of the ene rgy input from a waU s/c m ~ to 0. 1 wa tts/ em- minimum.
gas d iffusion ignition b urner. Several run s at d ifferen t
ene rgy input levels wer e requ ired to es tablish a Critical
Hadinnt Flux [or a g iven spec imen - the minim um
burne r ene rgy below which flames ceased to propa gat e.
The conce pt of a gove r ning rad iant flux also reflect ed
the ene rgy a pproach to the full-scal e corr ido r test , whi ch PRtNCIPAL
was reported by Fun g, Suchomel , and Oglesby? whe re ELEMENTS fl U E OUT}
it was shown that the energy req uired 10 produ ce "flam e- mtll U / i,
over" in the corr ido r was a func tion of the given floor
coverin g. INCIDENT : o /'o JUE
It was natural to a pply the D cn ycs/ Q uintter e Cri ti-
RADI ANT
ENERGY _~~ D.3 ~
PROf ILE r c d 1 I I I I I _ ill:
cal Rad iant F lux concept to the distance bu rned to ex-
t ingu ish ment, and to then stu dy a broad range of floor- ,.
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fa brics was comparable to that demonstrated in Phase I.
The dat a arc shown in Table II and Figure 2. The car-
pet syste m selection process was to have picked prod-
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profile scale. Th ough this objective was not fully re-
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Tab le 2. Phase 11, Part A, NBS/ MMFI' A/C m inte rlabora tory program dat a ; two-minute preheat.
Figure 3. Phase I I, Part B, NBS /~ I M FPA/ C HI interlaboratory p rogram . Distribution of contract carpel
-
products by crilica i llul ranges.
10 CARPET ALONE
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<0.1 0.10·0.19 0.20' 0.29 0.30·0.39 0.40-0.49 0.50' 0.59 0.60·0.69 0.10·0.7'1 0.10'0 .89 0.90·0:99 > 1.0
,J rs:s:s."SI
_
CARPET ONLY
CARPET AND CUSHION PAD
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Figure 4. Effect of cushion pad on critical radiant flux of con tract ca rpe t products.
L The past reco rd of fires involving Boor coverings, Test, could present a flame spread hazard in a corrido r
2. Measurements of corrido r radian t heat flux and or cxitwny. It is of interest to note that floors and
othe r observations from full-scale bum tests, stairs of wood construction arc involved in the initial
3. Judgment decisions to reflect occupa ncy character- spread of fires as frequ ent ly as floor coverings such as
istics and occupant levels, and ca rpet and tttle.tv
4. C ritical flux thresho ld levels for commercially used
Iloor-covcnng systems that arc gene rall y conceded to be Full-Scale C or ridor Expe rim en ts
of low hazard .
T he full-scale corrido r experi ments are of value for
Tho Rccord of Past Fires
the ir contribution to a bett er understand ing of the me-
chanisms at work during a fire in this type of space . Th is
In 1973, Robertson reported on a study of fire inci- resea rch also p rovides some de finition of the environ-
dents in which carpets were reported to have been sig- ment that fl oor-covering systems may be exposed to in
nifi can tly involved in the spread of flame along a corri- a real fi rC' incident. Thus, the N BS and IIT RI rnvesnga-
dor. From 11 total of 142 reports of carpe t-rela ted fire ttons'? shed light on radian t flux levels incident on the
accide nts, he concluded that there were seven instances fl oor-covering system, tempera ture distrib utions in the
in which the floor-covering material seemed likely to corridor, and air velocities. However, the results for
pass the pill test and yet appeared to have been a factor corridor flame spread in the two test programs d iffered
in the spread of fire. Sampl es of carpets from thr ee of in the occurrence of flashover. The reasons for this lack
these fire cases were obtained from the Flammable of agree ment arc not completely understood, but it is
f abrics Accident Case and T esting System ( F FACTS) surmised that in addi tion to corridor configuration , air-
file repository and run in the Flooring Rad iant Panel flow patterns, and fuel d iflcronces, certa in key variables
Tester. Although only enough material was ava ilable to may have been uncont rolled, e.g., moistu re, air tem-
run one spec imen, exper ience showed that the results perature, carpet installation techniq ue, ai r velocit y, ce
are as shown in Figu re 2. In each instan ce, the data
show that critical radiant flux was very low. Therefore,
from these data we concluded that a floor-covering sys- ,. J. Quin ticre and C. Huggett, "An Evaluation of Flame
Spread Test Methods for Floor Covering Material s," NBS Spe-
rem with a critical radi ant flux of less than 0.1 cial Publication 4 11 - Fire Safcty Research, M. J. Butler and
watts/em>, as determined in the Floori ng Radiant Panel J. .... . Slater, Ells. ( Nov. 1974 ), pp . 59---IOtI.
68 · F I RE JOURNAL- M A HC H 1976
af. In a spec ial series of tests, subseq ue nt to the earlier Figure 5 gives an ap proximation of the total heat
NBS work already d iscussed , Qu intiere studied the ef- flux on the corrido r floor, at various d istances down the
fect of burn room fire loadings on the corri dor env iron- corrido r. for a given fuel load in the fire room, as-
ment. The results are presented in Figure 5. 11 This suming noncombustib le 800r, wall, and ceiling lining s.
sho ws incident radiant flux on the corridor floor as a Assuming a fuel load of 2 psf (9.8 Kg/m" ) in the fire
fun ction of distance from the bum room door. Data for room an d no contribution from the corridor floor, wall,
four levels of fuel loading arc present ed. Th ese data or ceiling lining . the criti cal radiant fluxes of 0.25 and
are speci fic for the co rridor and burn room involved , 0.50 watts/em> on the floor would be exceeded for d is-
and were obt ain ed in tests with the corridor free of tances down the corrido r of approximately 25 feet
orga nic comb ustibles, i.c., no carpet , no wall or ce iling ( 7.5 m ) and 10 fect ( 3.0 Ill ), respectivel y.
covering, and no furnishin gs. The data in Figure 5 arc
for a given ventilation and geometry and for the case of
no fuel in the corridor. The effect of combustibles in
the corrid or is to raise the total inciden t flux on the DISTA NCE FROM DOORlFeet]
floor. Th us these data have been used as a rough ap - 1.15
0 a 6 9 12 15 18 21 24
proximation of the actual conditions, and our choices of
criteria have been tempered accord ingly.
Occup ancies
N
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0
1.50
-, ~
c 0.15
erally non amb ulatory or only partially ambulatory. ~
~
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2. Residential and Comme rcial Hotels, motels, of-
»- ~
0.50
~
fices, and apartmen ts whose occupants art: gene rally c
~
0
amb ulatory. ~
0.25
L Th e case of ignition and fire sprea d in a "f irst-to- This discussion cove rs the ba ckg round a nd history
ignite" situa tion, i.e ., under localized incident radia nt of the F looring Radia nt Panel Test Me thod: from hazard
ene rgy flux, and analysis, to full-scale test , to qualitati ve models, to the
developm ent of the test in its final form . For flooring in
2. TIle degree to which the floor-cove ring system corrido rs and exitways, an a vera ge acceptance criterion
prese nts a fire propagation link in a corrido r and/or of 0.25 w/cm2 for residential a nd comme rcial cccu-
exl twny given a fire in an ad joining room. pancics and an average acceptan ce criterion of 0.5
w/crn" critica l radia nt fl ux for instit utio nal occupa ncies
Th e test method descr ibed in the Standard for tile a re suggeste d. These values ar e derived from experi-
Suria ce Flam mab ilit y of Carpet s and Rllgs, DO C FF ence w ith floor cove rings above and below these valu es
1-70 ( the pil l test ) is belie ved to be an appropriate and a nd a nalysis of measur ed flux values in the corr idor
valid measure of ignition ease and flame spread hazard expe rime nts. Th ese avera ge values a re sub ject to test-
under localized incide nt radiant ene rgy conditions. ing variance and sho uld not be used without a ra tional
Floor coverin gs that pass the pill tes t would be ex- sa mpling plan for testin g. t:...
pected to provide adeq ua te "first-to-ignite" protect ion
in all occupa ncies.
Th c tcst developmen t aspect of the program has bee n, in
effect, a joint effort with the Boor-covertng system indus try. TIle
Th e F looring Badi ant Pa nel Test is des igned to deal Iahora tories of the Mall " l ade Fiber Producer's Association and
with the fire propagation pote ntial of floor-cove ring the Car pet and Rug Institute membe rs have installed testers and
systems in corridors and exitways befo re the corr idor rl.1 rticipa Ced in the inte rlaboratory pro,l!;rnmS discussed. Th eir
peopl e have contrib uted milch timc and eITort to technical and
is ot herwi se involved in the fire. The test exposure procedural issues. \Vithout thi s impo rtant help and motiva tion,
spans the range of mod erat ely hig h flux levels from a the prog ram cou ld not have met its target da tes.