TUV IICS 41 Offshore Crane IDCTH-TTB 013-IICS41Rev-00401112023

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In 2022 ……

….. the scope of certification was extended to Now with …..

API 2D-2 (2020) + ISO 23814 (2009)

TUV / IICS 4.1


CERTIFIED OFFSHORE CRANE INSPECTOR
(IN REFERENCE TO API RP 2D-2 & ISO 23814
OFFSHORE CRANE INSPECTOR CERTIFICATION PROGRAM)

COURSE DURATION: 7 DAYS (6 days training + 1 day online exam)

WHAT’S UNIQUE ABOUT THIS COURSE?


This program has three interrelated purposes:
• To introduce students to the safe operating environment and inspection procedures of Offshore
Cranes.
• To develop practical crane inspection skills with an actual crane.
• To assess each student’s abilities through an evaluation process.
Instruction will include lectures, discussions, videos, Power-Point presentations and practical lessons
by using an actual lattice crane.

Participants can now pursue TUV / IICS 4.1 Certified Offshore Crane Inspector certifications, from 2
international recognized certification bodies.

For more information about IHRC certification:


…. log in to: www.international-inspector-certification.com

Doc No: IDCTH-TTB_013-IICS4.1/Rev-004.01112023 LAST UPDATED 01-11-2023

REACH US Today for Greater Safety, Quality, Reliability, Productivity, Profitability


HRD Approved Training Provider (since Year 2002). Registered with Ministry of Finance
TUV / IICS 4.1 Certified Offshore Crane Inspector
(IN REFERENCE TO API RP 2D-2 & ISO 23814 Offshore Crane Inspector Certification Program)

COURSE OBJECTIVES
At the end of the course, delegates will:

✓ Become "competent personnel" in inspection of offshore cranes


and associated lifting equipment.
✓ Be able to understand the relevant codes & standards.
✓ Become confident in carrying out more challenging inspection
tasks.

COURSE OUTLINE
DAY 1

• IICS/ TUV Nord final assessment and certification


 Examination structure
 How to prepare for the examination

• Introduction into Off-shore pedestal Cranes and other Lifting


Equipment
• The Law, Rules and Regulations, applicable standards and codes
WHO SHOULD ATTEND?
• “Competent Crane Personnel”, as described in Lifting Operations
and Lifting Equipment Regulations 1998 (LOLER) • QA/QC and Maintenance
Personnel from Oil & Gas
• “The Crane Inspector”
Companies
 Responsibility
• Government Agencies who
 Training and qualification inspect offshore cranes
• Equipment and tools needed by the crane inspector • Third Party Inspection (TPI)
companies
• Safe working practices, OSHA
• Companies who wish for
• API Spec 2C “ Offshore Pedestal-mounted Cranes” competent staff
 Crane part, Terms and Definitions
 Documentation
 Basic design and structural criteria, other requirements COURSE DURATION
 Crane Ratings
• 6 Days Training
 Manufacturing requirements
 Design validation • 1 Day Online Exam

 Duty cycles

DAY 2 DAILY SCHEDULE


• API RP 2D “Operation and Maintenance of Offshore Cranes” • 9:00am - 5:00pm
 Additional Terms and Definitions
 Basics of Crane operation
 Inspection & Testing requirements COMPLIMENTARY
 Maintenance, repair & replacement
 Wire Ropes
 Slings Technical Training Pass Book
will be provided to new
• API Specification 9A “Specification for Wire Rope” participant.
 Requirements towards to wire ropes
 Inspection and Testing of wire ropes

• ASME B30.9 “Slings”


 Definitions, Terminologies
 Chain slings
 Wire rope slings

Doc No: IDCTH-TTB_013-IICS4.1/Rev-004.01112023

www.facebook.com/IDCTrainingHouse www.idc-training.com info@idc-training.com +603-8061 5126 / 8061 8720


No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
TUV / IICS 4.1 Certified Offshore Crane Inspector
(IN REFERENCE TO API RP 2D-2 & ISO 23814 Offshore Crane Inspector Certification Program)

 Synthetic webbing slings


DAY 3

• Site visit & practical (morning session)

• ASME B30.10 “Hooks”


 Definitions, Terminologies
 Hook types, components
 Inspection
 Removal & Repair
• Report preparation

DAY 4

• Site visit & practical (morning session)

• Other related ASME standards

• ASME B30.4 “Portal and Pedestal Cranes”

• ASME B30.26 “Safety Standard for Cableways, Cranes, Derricks,


Hoists, Hooks, Jacks, and Slings
• Owner specific Requirements

• Other International Requirements

• Lifting Operations and Lifting Equipment Regulations (LOLER);


Approved Code of Practice and Guidance, L 113 (2018);
Technical guidance on the safe use of lifting equipment offshore
(2007)
• BS 7121 “Code of practice for the safe use of cranes”
Part 2-1 “Inspection, Maintenance and through examination” ITEMS TO BRING
• EN 13385 “Steel wire ropes. Safety”
• Code Books - latest addition
• EN 13889 “Forged steel shackles for general lifting purposes” (Hardcopy or Softcopy)
• EN 13414 “Steel wire rope slings” - Part 1: “Slings for general - API Spec 2C
lifting service” - API Spec 2D
- API Spec 9A
• ISO 4309 “Cranes - Wire ropes - Care and maintenance,
- ASME B30.4
inspection and discard”
- ASME B30.9
- ASME B30.10
DAY 5 - AWS D1.1

• Continue of day 4
• Calculator
• Case studies
• Laptop
DAY 6 • PPE for the practical days
(Coverall, Safety Boots,
• Inspection of other related lifting devices and equipment
Helmet, Safety Glasses,
• Offshore Cranes in accordance with European Regulations Gloves, Earplugs)
EN 13852-1 “Cranes - Offshore cranes - Part 1: General-purpose
offshore cranes” and related European standards
• Lots of Questions

• Introduction into repair of structural crane parts by welding • A “CAN-DO” Attitude


(AWS D1.1)
• Non-destructive Testing in the crane inspection field (NDT)

• Question and answer session

• Revision

DAY 7 (ONLINE EXAM)

Doc No: IDCTH-TTB_013-IICS4.1/Rev-004.01112023

www.facebook.com/IDCTrainingHouse www.idc-training.com info@idc-training.com +603-8061 5126 / 8061 8720


No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
TUV / IICS 4.1 Certified Offshore Crane Inspector
(IN REFERENCE TO API RP 2D-2 & ISO 23814 Offshore Crane Inspector Certification Program)

TRAINER’S PROFILE
KWAN KAR KHUEN
Kwan, Kar Khuen having the passion for continuous learning and is EDUCATIONAL / TECHNICAL
well versed with all the Rexroth Hydraulic product and other reputable QUALIFICATIONS:-
brands such as a pump, motor, pistons and valves.
• Technical Crane Specialist at
Kwan is well equipped to offer maintenance, repair, refurbishment, KK Jati Engineering Sdn Bhd
engineering advice, installation, testing, commissioning and inspection
in all facets of hydraulics, pneumatic, electric and mechanical drive
 Perform troubleshoot, crane
inspection, design hydraulics
technology for industrial, agriculture, oil & gas, marine and water
schematics and refurbishment
industries.
of crane
He is knowledgeable on API 2C SPECIFICATIONS for Offshore Cranes • Technical Crane Specialist at
and API RP 2D SPECIFICATIONS for Operations and Maintenance for Lebroil Engineering
Offshore Cranes.
• Supervisor in Rabutec Sdn Bhd
He has the skills and experienced along with knowledge and tools to
precisely diagnose the fault and hence providing cost effective  Perform troubleshoot, crane
maintenance and shorter downtime for your equipment. inspection, design hydraulics
schematics and refurbishment
of crane
In addition, he also has the capability and facilities for crane
refurbishment, modification and upgrading services. • Hydraulic Foreman in Mammoet
(M) Sdn Bhd
He has successfully graduated in Crane Inspection Courses to become
a Qualified Crane Inspector.  Maintenance/Repair (Facilities &
Machinery)
Kwan possesses an excellent cross-cultural communication skills with
international living experience and regional exposure. With the ability • Service Technician in Bosch
to read and modify the hydraulic circuit, he is able to troubleshoot and Rexroth
to carry out on maintenance for the hydraulic system.
 Maintenance/Repair (Facilities &
Machinery)
SPECIAL SKILLS:- • Higher National Diploma (HND) in
• Hydraulic maintenance services and trouble shoot for more than Engineering (Mechatronic/
15 years. Electromechanical) at Collegue
• Inspection on hydraulics system, onshore and offshore cranes for Premier Yayasan Perak, Malaysia
more than 10 years. until December 1997.
• Electrical and Control for more than 8 years.

Doc No: IDCTH-TTB_013-IICS4.1/Rev-004.01112023

www.facebook.com/IDCTrainingHouse www.idc-training.com info@idc-training.com +603-8061 5126 / 8061 8720


No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
TUV / IICS 4.1 Certified Offshore Crane Inspector
(IN REFERENCE TO API RP 2D-2 & ISO 23814 Offshore Crane Inspector Certification Program)

CO-TRAINER’S PROFILE
LUTZ SEIBT
Lutz Seibt has more than 30 years hands-on experience as an COURSES CONDUCTED
Authorized Inspector and Auditor acc. to German Pressure
Vessel (AD-2000 Merkblaetter), Boiler (TRD) and Storage • API 510 Pressure Vessel Inspector
Tanks Codes, Pressure Equipment Directive (PED), • API 570 Piping Inspector
Transportable Pressure Equipment Directive (TPED) and
European Construction Material Directive; 9 years out of it
• API 577 Advanced Welding Inspection &
Metallurgy Professional cum IHRC Welding
within TUV’s International Business Units in Asia Pacific. Inspector
• ASME IX & AWS D1.1 “Welding
He has conducted numerous training sessions related to Pressure Qualification”
Equipment and Welding Technology (based on American and
• ASME VIII Division 1 “Pressure Vessel”
European standards) in Malaysia, Indonesia, Singapore, Thailand,
Russia, Korea, China, Myanmar and Vietnam. • European Pressure Equipment Directive
(PED) 97/23/EC Simplified
• IDC Piping Specialist -
Technical Qualifications Part 1: ASME B31.3 Process Piping

✓ Certified International Welding Engineers


• Pressure Relief Valves

(International Institute of Welding - IIW, Germany) • Leak or Pressure Testing of Pressure


Equipment
✓ Certified API 510 Pressure Vessel Inspector
• Material Certificates (EN10204 / EN10168 /
✓ Certified API 570 Piping Inspector ISO10474)

✓ Certified API 577 Welding Inspection & Metallurgy Professional

✓ API certified Source Inspector

✓ Certified Pedestal Crane Inspector acc. to API RP 2D


(Cranetech Training & Inspection, Inc., USA)
✓ Certified Safety Engineer (Fachhochschule Frankfurt, Germany)

✓ ISO 9001 & ISO 14001 Lead Auditor

✓ Environmental Auditor (Technical Academy Esslingen, Germany)

Doc No: IDCTH-TTB_013-IICS4.1/Rev-004.01112023

www.facebook.com/IDCTrainingHouse www.idc-training.com info@idc-training.com +603-8061 5126 / 8061 8720


No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

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