Professional Documents
Culture Documents
Brochure of Dana Products
Brochure of Dana Products
Brochure of Dana Products
com
PROFILES
AND
CLADDING
DIVISION
DANA GROUP : PROFILES AND CLADDING DIVISION
2
DANA GROUP : PROFILES AND CLADDING DIVISION
3
DANA GROUP : PROFILES AND CLADDING DIVISION
4
DANA GROUP : PROFILES AND CLADDING DIVISION
5
Profiles &
PRODUCTS Panel Division
Sandwich Panels
Sandwich Panels are used majorly in facades , partition wall
ceilings, architectural claddings , Container constructions, machine
coverings, warehouses, power plants and other industrial and
commercial places. The panels are also used in cold rooms and food
industry construction. Sandwich Panels consists of two outer metal
sheets (steel , aluminum or other) with stabilizing core of insulation
sandwiched between them. The outer surface of the sheets can be flat,
corrugated or any specific design.Insulating material can be
Polyurethane, Polyisocyanurate, Rock Wool or EPS (Expanded
Polystyrene). These panels are manufactured inside Dana Factory in
U.A.E by injecting Polyurethane. Highly sophisticated sandwich panel
press and foaming machine are employed to meet any requirements.
Decking Sheets
Decking sheets are used as steel roof deck and floor deck. Floor decking
sheets are manufactured by rolling machines using galvanized steel of
thickness 0.70mm -1.50 mm. Floor decking sheet sticks very strongly
into the concrete with strong rib and hence provide very strong
structural platform.Roof Decking sheets provide excellent structural
platform without need of purlin and framing underneath.Roof decking
sheets can withstand various types of loads. Greater span are available
up to 3.0 meters.
DANA Accessories
Dana Accessories like cladding screws , Aluminium Pop Rivets , Butyl
Strips , Purlin Tape , Screw Cap , Silicon sealants etc are also
provided as per customer requirements.
1. Polyurethane Properties
B Insulation Capacity
E Overall Heat Transfer Coefficient ( U ) varies with the thickness of the panel
A Mechanical Properties
Thickness
35 40 50 60 75 100
In mm
Overall Heat
Transfer Coefficient 0.67 0.60 0.47 0.40 0.31 0.24
“U“
A Mechanical Properties
B Insulation Capacity
C Fire Properties
Metallic Top Skin and the liner material ( other than Aluminium Coil ) can be supplied with
surface coating as follows :-
Surface is painted with baked regular modified enamel polyester(RMP), with 5 micron primer and
20 micron coat on the weathering side and 5/7 micron primer on the reverse.
Please Note PVDF , Silicon , Modified Polyester ,Plastisol , ARS shall be applied on request
Types of DANA
Insulated Sandwich Panels
DCP 35 / 200
200mm
35/38
200mm
45
Polyurethane core thinckness(T) specified in Table Liner
T
1000 mm (Covering Width)
DCP 45 / 150
150
150 60 30 30 30
45
1.5
4.5
20.5 10 20
20
100 100 100 100 100 100 100 100 100 100
1000mm (NOMINAL)
150 60 30 30 30
45
900mm (NOMINAL)
1.5
4.5
20.5 10 20
20
100 100 100 100 100 100 100 100 100 100
1000
1020
PU Thickness w/m3
General Feature
25mm 0.76
A 35mm 0.54
Mechanical Characteristic of the foam
(At overall density of 35-37 kg/m3) 50mm 0.38
B
Insulation Capacity
Tolerance
+/- 0.002
C
Water abosorption of the foam
After 24 hours : 1% of volume
150 60 30 30 30
45
900mm (NOMINAL)
Properties Of Rockwool
Density 80-120 Kg/m3
K- Value 0.040 W/mK ( Average )
Compression Resistance > 70 Kpa ( as per ASTM C165 : 2000 )
Fire Property > 750o C Al melting point as per DIN 4102-1
Insulation Capacity
Thickness of Rock Wool (mm)
Perfect Fire resistance with A1 grade 50 80 100
(EN 13501-1) inflamable material U Value (W / m2 K)
rockwool 0.76 0.47 0.37
Heat Insulation
Fire Properties
Perfect acoustic solutions with
perforated models Fire Resistance
Energy Saver > 750 o C melting point as per DIN 4102
Economy in construction cost Calorific Value
Requires less joint splice as a <1.8 Mj/ Kg according to EN 13501
result of continious process Combustibility
Easy installation A1 as per EN 13501
Color Variety Non combustible as per BS 476 : Part 4
Long Life cycle
Flame Spread Index
Environment friendly product
0
Foam, CC, HCFC free
Non Combustable Smoke Development Index
0
DANA GROUP : PROFILES AND CLADDING DIVISION
21
CORRUGATED
FENCING SHEET
DANA Steel fabricates Steel fencing and aluminum fencing panels in various metal finishes and
materials . Steel fence panels in GI , HDG , Powder coated form are available . Fencing corrugated
sheets an be of any color as per customers requirements :- White(RAL 9002) , blue( RAL 5012) ,
Red , Grey(RAL 7031) or any other RAL Color .
DANA fencing is manufactured with corrugated profiled steel sheets which are prepainted(as per
Color Shade RAL 9002,RAL 5012,RAL 7031 or as per customer requirements).The thickness of
these corrugated can be varied from 0.40mm – 0.90mm as per client specifications.
1) CONTINUOUS CORRUGATED FENCING - in which the corrugated steel sheets are overlapped
such that there is no gap in the fence and it is a continuous stretch of fencing with no gap in the
middle or at the bottom.Such fence is usually back-stayed at regular intervals of 2.5 mtrs with
heavy duty galvanized ERW pipes.
2) DISCONTINUOUS CORRUGATED FENCING - in which panel boards of 2mtr x 2 mtr are fixed on
concrete blocks at every 2 mtr intervals and are back-stayed at the junction.
Detailed drawings are submitted to clients for prior approval before fabrication.
Specifications
1. Overlapped Sheets with no gap
2. Sheets are supported every 2.5 meters with heavy galvanized ERW Pipes
DANA GROUP : PROFILES AND CLADDING DIVISION
22
1. DISCONTINUOUS CORRUGATED FENCING
Specifications
1. Concrete blocks are used at every 2.0 meters interval
2. Panel boards 2.0 * 2.0 meters are used
DANA supplies profiled sheets based on chosen customer parameters such as weight, strength,
durability, surface finish and color. Our dedicated staffs offer the best possible advice for your
profiled sheet requirement.
200
COVERING WIDTH 1000mm
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 2.91 1.49 0.87 0.55 0.37 0.26 0.20 0.17 0.16
0.5 1.61
Multi 5.46 2.81 1.63 1.03 0.69 0.49 0.36 0.33 0.32
Single 3.49 1.79 1.04 0.66 0.44 0.32 0.23 0.20 0.19
0.6 1.93
Multi 6.55 3.37 1.95 1.23 0.83 0.59 0.43 0.40 0.39
Single 4.07 2.09 1.21 0.77 0.52 0.30 0.27 0.24 0.23
0.7 2.25
Multi 7.64 3.93 2.28 1.44 0.97 0.68 0.50 0.47 0.46
Single 4.65 2.38 1.38 0.88 0.59 0.42 0.31 0.28 0.27
0.8 2.58
Multi 8.73 4.49 2.60 1.64 1.10 0.78 0.57 0.54 0.53
Single 5.23 2.68 1.56 0.98 0.66 0.47 0.34 0.31 0.30
0.9 2.9
Multi 9.82 5.05 2.93 1.85 1.24 0.87 0.64 0.61 0.60
Single 5.81 2.98 1.73 1.09 0.73 0.50 0.38 0.35 0.34
1 3.22
Multi 11 5.61 3.25 2.05 1.38 0.97 0.71 0.68 0.67
DANA GROUP : PROFILES AND CLADDING DIVISION
26
B Steel Skin Sheet
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 6.82 4.36 2.53 1.59 1.07 0.76 0.55 0.45 0.34
0.5 4.67
Multi 8.53 5.46 3.80 2.79 2.01 1.42 1.04 0.94 0.85
Single 8.10 5.23 3.03 1.91 1.28 0.90 0.66 0.56 0.46
0.6 5.60
Multi 10.21 6.54 4.54 3.34 2.41 1.70 1.24 1.14 1
Single 9.51 6.09 3.53 2.23 1.50 1.05 1.77 0.67 0.55
0.7 6.54
Multi 11.89 7.61 5.29 3.89 2.81 1.98 1.45 1.35 1.2
Single 10.84 6.94 4.04 2.54 1.71 1.20 0.88 0.78 0.69
0.8 7.47
Multi 13.56 8.68 6.03 4.43 3.21 2.26 1.65 1.55 1.44
Single 12.17 7.79 4.54 2.86 1.92 1.35 0.99 0.89 0.8
0.9 8.40
Multi 15.22 9.74 6.77 4.97 3.61 2.54 1.86 1.76 1.65
Single 13.49 8.64 5.04 3.18 2.13 1.50 1.10 1 0.8
1 9.34
Multi 16.87 10.80 7.50 5.51 4.01 2.82 2.06 1.94 1.8
DANA GROUP : PROFILES AND CLADDING DIVISION
27
DSS 45/150
SINGLE SKIN SHEETS Single Skin Sheets
930
900 +6
-4
R
25
1.
30
X
5
45
90 60
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 5.31 2.18 1.06 0.57 0.34 0.22 0.15 0.13 0.12
0.5 1.83
Multi 9.40 5.13 2.97 1.87 1.26 0.89 0.65 0.63 0.62
Single 6.37 2.61 1.27 0.69 0.41 0.26 0.17 0.15 0.14
0.6 2.20
Multi 11.50 6.15 3.56 2.25 1.51 1.06 0.78 0.76 0.75
Single 7.43 3.05 1.47 0.80 0.47 0.30 0.20 0.18 0.17
0.7 2.27
Multi 13.36 7.17 4.15 2.62 1.76 1.24 0.91 0.89 0.88
Single 8.48 3.48 1.68 0.91 0.54 0.34 0.23 0.21 0.20
0.8 2.93
Multi 15.17 8.20 4.75 2.90 2.01 1.41 1.03 1.01 1
Single 9.54 3.92 1.89 1.03 0.61 0.38 0.25 0.23 0.22
0.9 3.30
Multi 17.14 9.22 5.34 3.36 2.26 1.59 1.16 1.14 1.13
Single 10.60 4.35 2.10 1.14 0.67 0.42 0.28 0.26 0.25
1 3.67
Multi 19.01 10.24 5.93 3.74 2.51 1.76 1.29 1.27 1.26
DANA GROUP : PROFILES AND CLADDING DIVISION
28
B Steel Skin Sheet
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
250
45 15 15
37.5 19 37 19 37.5
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 4.40 1.84 0.89 0.49 0.27 0.18 0.12 0.09 0.08
0.5 1.61
Multi 6.53 4.19 2.50 1.58 1.06 0.75 0.55 0.52 0.51
Single 5.37 2.20 1.07 0.58 0.34 0.22 0.15 0.12 0.11
0.6 1.93
Multi 7.82 5.01 3 1.89 1.27 0.90 0.66 0.63 0.60
Single 6.26 2.57 1.24 0.68 0.40 0.25 0.17 0.12 0.11
0.7 2.25
Multi 9.11 5.83 3.50 2.21 1.48 1.04 0.76 0.71 0.70
Single 7.15 2.93 1.42 0.71 0.46 0.29 0.19 0.14 0.20
0.8 2.51
Multi 10.39 6.65 4 2.52 1.69 1.19 0.87 0.82 0.80
Single 8.04 1.50 1.60 0.17 0.51 0.32 0.22 0.17 0.16
0.9 2.89
Multi 11.67 7.47 4.50 2.84 1.90 1.34 0.98 0.95 0.94
Single 8.94 3.67 1.77 0.96 0.57 0.36 0.24 0.21 0.20
1 3.21
Multi 12.95 8.29 5 3.15 2.11 1.49 1.09 1.06 1.05
DANA GROUP : PROFILES AND CLADDING DIVISION
30
B Steel Skin Sheet
Load Chart ( KN / M2 )
Panel Core Weight Number Purlin Spacing in mm
Thickness Kg/m2 of Spans
(in mm) 1 1.25 1.5 1.75 2 2.25 2.5 2.75 3
Single 7.9 5.06 3.52 2.45 1.64 1.16 0.85 0.76 0.69
0.5 4.67
Multi 9.88 6.33 4.40 3.23 2.48 1.96 1.59 1.4 1.2
Single 9.46 6.06 4.21 2.94 1.97 1.39 1.01 0.98 0.88
0.6 5.60
Multi 11.83 7.57 5.26 3.89 2.96 2.33 1.40 1.3 1.12
Single 1.07 7.05 4.90 3.42 2.30 1.62 1.18 1.01 0.99
0.7 6.54
Multi 13.78 8.82 6.13 4.50 3.45 2.73 2.21 2.11 2.01
Single 12.57 8.05 5.59 3.91 2.62 1.85 1.35 1.23 1.13
0.8 7.47
Multi 15.72 10.06 6.99 5.14 3.94 3.11 2.52 2.43 2.33
Single 14.12 9.04 6.28 4.40 2.95 2.08 1.52 1.43 1.33
0.9 8.40
Multi 17.65 11.30 7.85 5.77 4.42 3.49 2.83 2.7 2.6
Single 15.65 10.02 6.90 4.89 3.20 2.30 1.68 1.59 1.44
1 9.34
Multi 19.58 12.53 8.70 6.40 4.90 3.87 3.14 3.03 2.97
DANA GROUP : PROFILES AND CLADDING DIVISION
31
PERFORATED SHEETS
DANA
STANDARD
PERFORATION
P
D
DANA OFFERS
3mm hole and 5mm Pitch
7mm hole and 20mm Pitch
40
15 40
25
305
914
Material Specification
D Painting is baked regular modified polyester with 5 micon primer and 20 micron coat
on the weathering side and 5/7 micron primer on the reverse - PVDF , Silicon , Modified
Polyester , Plastisol and ARS coating on request is applicable
930
900 +6
-4
25
1.
30
X
5
45
90 60
Specification
Aluminium profiled sheet is 0.5 mm up to 1.2 mm thick alloy A3105-H16 Temper from tension
leveled coils. Different alloy can be supplied on request.
GI and Alu Zinc coated steel profile sheets 0.4 to 0.9 mm thick as per ASTM A 653 for GI and
ASTM A 792 for Alu Zinc. Different grades can be supplied on request.
Painting is baked regular modified enamel polyester, with 5 micron primer and 20 micron coat
on the weathering side and 5/7 micron primer on the reverse. PVDF, Silicon, Modified
Polyester, Platisol and ARS coating on request is applicable.
Besides being economical to use, the Z-Purlins and C-Channels provide excellent strength to
weight ratio. The Z and C Channels are manufactured from galvanized coils conforming to ASTM
– A 653, Grade D with minimum yield strength of 345 Mpa. The range of purlins produced by
Dana varies in depth from 100mm to 450 mm and the related thickness varies up to 3mm
thereby allowing them to cater to large spans of up to 12.0 m.
The flange widths, lip sizes and flange angles of the sections can be set to be manufactured
based on individual client needs. The same is true of the anti-sag rods and connection
fasteners as well as the Z and C Channels which are customized in size to provide flexibility of
the connection to the main structure whether by utilizing the overlapped system or the sleeved
system.
f1 Y
z B
L
R
C
R
W t
Dx x SC CG
D
z A
f2 Y
Z Purlin C Purlin
COLD FORMED
“Z” PURLINS
Y
16
f1
Normal units are in parenthesis
D=depth of section (mm) lxx = moment of inertia about X-X axis (mm4)
r= t f1=flange width (mm) sxx = elastic section modulus about X-X axis (mm3)
L=length of lip (mm) R = radius of gyration about about X-X axis (mm)
R=average bent radius (mm) lyy = moment of inertia about Y-Y axis (mm4)
D
t t=steel thickness (mm) syy = elastic section modulus about Y-Y axis (mm3)
1x
A=area of section (mm2) ry = radius of gyration about about Y-Y axis (mm)
C.G=centre of gravity rmin = radius of gyration about about Z-Z axis (mm)
S.C=shear centre teta = angle between Z-Z axis and Y-Y axis (radians)
f2
16
44
B
A
42
32 B == B 32
18O HOLES
(TYP.)
44
D
A
42
32 B 35 35 B 32
L
t =steel thickness (in.) Syy =elastic section modulus about Y-Y axis (in.3)
A =area of section (in.2) ry =radius of gyration about about Y-Yaxis (in.)
A
C.G =centre of gravity x =distance from centre of web to centre of gravity (in.)
Y
S.C =shear centre e =distance from centre of web to shear centre (in.)
Y 18O HOLES
B (TYP.)
44
C
R
t
B
SC CG
D
42
A 32 = = 32
Y
Cable Flashing Details Sandwich Panel Sill Flashing Details Sandwich Panel
POP RIVET ROOF PANEL
SITE MEASUREMENT
GABLE TRIM
COLUMN
150
PURLIN
POP RIVET
GABLE RAFTER
SANDWICH
WALL PANEL
SILL FLASHING
200
110
35
BLOCK WALL
10
Cable Flashing Details Single Skin Sill Flashing Details Sandwich Panel
SINGLE SKIN
SITE MEASUREMENT ROOF PANEL
35
150
COLUMN
PURLIN
SINGLE SKIN WALL CLADDING
POP RIVET
GABLE RAFTER
SINGLE SKIN
WALL PANEL
COLUMN
SILL FLASHING
200
110
35
BLOCK WALL
10
Side Detail
WINDOW CLEAR OPNG.
25 25
310
WINDOW BY OTHERS
20 20
58
58
75 75
SANDWICH WALL PANEL CLOSURE TRIM CLOSURE TRIM SANDWICH WALL PANEL
SANDWICH
WALL PANEL
75
DRIP FLASHING
110
WINDOW CLEAR OPENING
35
10
COLUMN
BOTTOM FLASHING
310
25
75
20
20
SANDWICH
WALL PANEL
Sandwich Panel
Z - SPACER
150
SANDWICH ROOF PANEL
OVERLAP
INSEAL TAPE
CURVED PANEL
PU BOARD
LINER
FLASHING
RAFTER
OVERLAP
100
SANDWICH COLUMN
WALL PANEL
Single Skin
SANDWICH ROOF PANEL
200
OVERLAP
INSEAL TAPE
CURVED PANEL
R3
00
RAFTER
OVERLAP
100
COLUMN
SINGLE SKIN
WALL PANEL
TYPE ‘B’
Thread of 1,81: flat end on
steel purlins exceeding
3mm Thickness
SHEAR RESISTANCE: 592 daN Screw with Ф 19mm washer
TEAR RESISTANCE: 724 daN 6,3 x 20mm
Sealing all roofing/cladding profiles against 6,3 x 80mm
water/water vapour ingress.Roof light fillers. 6,3 x 110mm
Eaves and ridges fillers.