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Materials Science and Engineering Properties 1St Edition Charles Gilmore Solutions Manual Full Chapter PDF
Materials Science and Engineering Properties 1St Edition Charles Gilmore Solutions Manual Full Chapter PDF
Materials Science and Engineering Properties 1St Edition Charles Gilmore Solutions Manual Full Chapter PDF
Concept Questions
1. In metals, at temperatures below half of the melting temperature, plastic strain is due to
dislocation motion.
4. Edge dislocations whose tangent and Burger’s vector are not on a most closely packed
plane are immobile.
5. The increase in tensile and shear yield strength due to the strain hardening of metals is
proportional to the dislocation density to the 1/2 power.
9. If a crystal contains only two edge dislocations with Burger’s vectors of opposite signs,
and they come together on the same slip plane the resulting number of dislocations is
equal to zero.
11. The yield strength of metals is proportional to the negative 1/2 power of the grain
diameter.
12. When edge dislocations on a close-packed plane in a grain cannot slip in an adjacent
grain with differently oriented close-packed planes, dislocations form a(n) pile-up at a
grain boundary.
13. A steel with a small grain size has a higher yield strength than the same steel with a
larger grain size.
14. Dispersion strengthening is when small hard particles are added to a ductile metal.
115
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Chapter 7: Making Strong Materials
15. In dispersion-strengthened metals, the strength and elastic modulus of the alloy are
proportional to the volume fraction of the dispersion.
17. Metal alloys dispersion strengthened with oxide particles are usually produced by
powder metallurgy techniques.
19. A large substitutional atom is attracted to the region of an edge dislocation that has
tensile strains.
20. The increase in strength due to solid-solution strengthening is proportional to the 1/2
power of the atom fraction of solute atoms.
22. Strengthening by cooling a solid solution and forming small particles of a new phase
is called precipitation hardening.
24. The first step in the precipitation-hardening process is the solution treatment to
produce a uniform distribution of solute atoms in the grains.
25. The second step in the precipitation-hardening process is to quench the alloy to
maintain a uniform distribution of atoms in the grains at low temperature.
26. The third step in the precipitation-hardening process is to age or heat the alloy to
form the precipitate.
28. Residual or internal stresses result from strains that are not due to applied external
forces.
29. Whiskers have one screw dislocation up the center of the whisker.
116
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Chapter 7: Making Strong Materials
30. In brittle ceramics, the fracture strength is lower than the yield strength.
32. In brittle materials, the easiest way to increase the fracture strength is to decrease the
size of cracks and pores.
33. In partially stabilized zirconia (ZrO 2 ), the addition of materials such as MgO or CaO
lowers the temperature of the martensitic transformation of the tetragonal to the
monoclinic phase.
34. To temper glass, the glass is initially heated to a temperature above the glass
transition temperature but below the melting temperature.
36. In chemical tempering of glass, ions larger than Si, such as K and Na, are introduced
into the surface.
38. The theoretical and observed tensile yield strength of whiskers is approximately equal
to 1/10 of the elastic modulus.
39. A carbon nanotube is one or more sheets of graphite wrapped into a cylinder
terminated at the ends.
40. A sheet of graphite that is one atom layer thick is called graphene.
41. Side branches on a polymer decrease the density, crystallinity, yield strength, and
elastic modulus.
43. To orient the LCMs of a polymer, it must be rapidly deformed just above the glass
transition temperature and below the melting temperature.
44. If two polymers mix in the liquid state, this is called a(n) alloy.
45. A(n) plasticizer is a material added to a polymer to lower the glass transition
temperature.
117
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Chapter 7: Making Strong Materials
46. The chlorine atoms on PVC polymer LCMs increase the amount of permanent-dipole
bonding between LCMs.
47. The LCMs of PMMA cannot easily slide past each other at room temperature,
because of steric hindrance.
48. PEEK, along with other polymers, such as PPE, PEK, PSU, and PES, is a high-
performance thermoplastic polymer.
49. LCMs of ABS have mers of PAN, BR, and PS on one polymer chain, resulting in a(n)
copolymer.
50. Thermoset polymers do not melt when heated to a high temperature in the presence of
oxygen.
51. The epoxy resin LCMs are crosslinked with covalent chemical bonds after mixing
with a hardener.
Design-Related Questions
1. Strain hardening is the least expensive process for strengthening metals, because no
expensive alloy elements are added, and it is only necessary to deform the metal with
standard deformation processes.
2. Solid solution strengthening is compatible with designs that require the part to be
heated during fabrication by processes such as welding or hot working.
6. In selecting a unalloyed alumina material for a design, it would be expected that the
one with the highest density would have the highest tensile strength.
7. The use of polymer blends and alloys in a design impedes the ability to recycle the
material.
118
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Chapter 7: Making Strong Materials
2. Which of the following strengthening processes in metals does not require the addition
of foreign atoms or compounds to a pure metal?
(a) Grain boundary
(b) Dispersion
(c) Precipitation
(d) Solid solution
6. Which of the following procedures would not increase the fracture strength of a
polycrystalline ceramic?
(a) Decreasing the porosity
(b) Solid-solution alloy additions to increase the yield strength
(c) Creating an acicular microstructure
(d) Mixing ductile steel wires with the ceramic
119
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Chapter 7: Making Strong Materials
7. Which of the following procedures would not be expected to increase the yield
strength of LDPE?
(a) Quenching the LDPE to room temperature from the liquid state
(b) Increasing the crystallinity
(c) Increasing the molecular mass
(d) Decreasing the side branching
Problems
Problem 7.1: Predict the dislocation density present if polycrystalline copper is work
hardened to a shear yield strength of 500 MPa, using the results of Example Problem 7.1.
Solution:
From Example problem 7.1
500 ×106 Pa
ρ=
1/2
= 9.8 ×107 m −1
51.2 ×10−1 Pa ⋅ m −1
ρ = 95×1014 m-2
Problem 7.2: Annealed polycrystalline low-carbon iron has a tensile yield strength of
60 × 106 Pa, and a dislocation density of 1 × 1013 m-2. This iron is cold-rolled to a tensile
yield strength of 600 × 106 Pa.
(a) Estimate the dislocation density of the cold-rolled iron.
(b) You must make some assumptions to solve this problem. Justify your assumptions.
120
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Chapter 7: Making Strong Materials
Solution:
σy = σ 0 + kdt G ρ 1/2 =
60 × 106 Pa
Assume that σ 0 is zero because the strength of metals is very low at low dislocation
density. Thus there are two equations
kdt G (1×1013 m −2 )
1/2
1. kdt G ρ11/2 = Pa =
60 ×106 Pa
2. kdt G ρ=
2
1/2
600 ×106 Pa
Problem 7.3: In Figure 7.4, the time for the fraction of residual strain in iron to drop to
0.6 at 400°C is 137 minutes, and at 450°C it is 15 minutes.
(a) Calculate the activation enthalpy for the recovery of cold work in iron.
(b) Comment on the magnitude of the activation enthalpy for recovery in comparison to
the activation enthalpy for vacancy diffusion in iron, and justify your result.
Solution:
(a) This is a rate theory problem and Equation 4.31 is used to solve for the activation
enthalpy.
R
k ln 1
R2
∆H a =
−
1 1
−
T1 T2
Substituting the rate results from temperatures 1 and 2 into Equation 4.31 and inserting
Boltzmann’s constant (k) of 8.62 × 10-5 eV/K·atom allows solution of ΔH a .
R eV 0.0073 min −1
k ln 1 8.62 ×10−5 ln
∆H a =
−
R2
=
− atom ⋅ K 0.0667 min −1
1 1 1 1
− −
T1 T2 673 K 723 K
121
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Chapter 7: Making Strong Materials
eV eV
8.62 ×10−5ln 0.11 8.62 ×10−5 (−2.207)
∆H a =
− atom ⋅ K =
− atom ⋅ K
1.486 ×10−3 K −1 − 1.383 ×10−3 K −1 0.103 ×10−3 K −1
eV eV
−8.62 ×10−5
∆H a = (−2.148 ×104 K) = 1.85
atom ⋅ K atom
(b) The activation enthalpy for recovery of 1.85 eV/atom is less than 2.6 eV/atom for
vacancy diffusion of iron in iron. This is due to diffusion along dislocations and grain
boundaries in the strain hardened metal.
Problem 7.4: Predict the yield strength of the titanium in Figure 7.9 with 4 % pre-strain
if the grain size is reduced to 100 nm.
Solution:
First it is necessary to evaluate the terms σ 0 and k gb in Equation 7.3 using the SI system
of units for the titanium shown in Figure 7.7 with a pre-strain of four percent. In Figure
7.7, σ 0 is the stress when the grain size becomes infinite or when d-1/2 becomes zero or
64 kg (force) per square millimeter. The SI unit is Newtons per square meter and the
conversion factor from kg (force) per square millimeter is
kg
1 f 2 =9.806 MPa
mm
kg f
The value of σ 0 is σ 0 = 64 =628 MPa
mm 2
Analyzing the equation at d-1/2 = 1.25 (microns)-1/2 = 1.25 × 10-3 m-1/2. At the d-1/2 value of
1.25 (microns)-1/2 the yield stress is
−9 −8
d = 100 ×10 m = 10 ×10 m
−4 1/2
d= 3.16 ×10 m
1/2
Problem 7.5: For the titanium with a 2 % pre-strain in Figure 7.9, what grain size would
result in a yield stress of 1000 MPa? You can use the results of Example Problem 7.2 to
determine your answer.
122
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Chapter 7: Making Strong Materials
Solution:
From Example problem 7.2 we know the values of
kg f
σ 0 = 58 =569 MPa
mm 2
k gb =
196 ×103 Pa ⋅ m1/2
σ y = 1000 MPa = σ 0 + k gb d −1/2 = 569 ×106 Pa + (196 ×103 Pa ⋅ m1/2 )( d −1/2 )
Solve for d.
−6
=d 0.21×10 m
Solution:
N
(a) σ 0 = 7 ×107
m2
σ=
y σ 0 + kss c1/ss 2
−2
ss = 1× 10
Evaluating the yield stress at c1/2 af 1/2
σ= σ 0 + kss c1/ss 2
css = 0.0011
N
N 2 N N
σ y = 7 ×10 2 + 8 ×10 1/2 (0.033 af 1/2 ) = 7 ×107 2 +26.5 ×107 2
7 9 m
m af m m
N
σ y =33.5 ×107 2
m
123
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Chapter 7: Making Strong Materials
(c) No, the strength with precipitates should not have the same dependence upon
composition as the solid solution.
Solution:
The tensile strength is estimated as
=σ u v=
d σ d + vmσ m 0.20 (1000 MPa ) +0.80 ( 400 MPa ) =200 MPa+320 MPa=520 MPa
=Ec v=
d Ed + vm Em 0.20 ( 900 GPa ) +0.80 ( 200 GPa ) = 180 GPa+160 GPa=340 GPa
Solution:
The tensile yield strength of a precipitation hardened alloy is given by
2Gb
σ=
y σ0 +
L
For FCC metals the magnitude of the Burger's vector (b) is the magnitude of a vector of
the type
a
b = [110] =
0.202 × 10−9 m ( 2 ) = 0.286 × 10−9 m.
1/2
2
σ 0 = 100 MPa
2 ( 28 ×109 Pa )( 0.286 ×10−9 m )
σy =100 ×10 Pa + 6
0.10 ×10−6 m
σy =
100 ×106 Pa + 160 ×106 Pa = 260 ×106 Pa
124
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Chapter 7: Making Strong Materials
Problem 7.9: Determine the increase in the open spacing between precipitate particles
that occurs when the 2014 aluminum alloy shown in Figure 7.17 is aged for 1000 h at
149°C (300°F), relative to the value at peak strength that is calculated in Example
Problem 7.5. Assume that the as-quenched yield strength of 100 MPa is the value of σ 0 ,
that the lattice parameter of FCC aluminum is 0.404 nm, and that the shear modulus of
this alloy is equal to that of aluminum given in Table 6.1.
Solution:
The tensile yield strength of a precipitation hardened alloy is given by
2Gb
σ=
y σ0 + .
L
For aluminum from Table 6.1 the alloy shear modulus is equal to 26.1GPa.
For face centered cubic metals the magnitude of the Burger's vector (b) is the magnitude
of a vector of the type
a
b = [110] =
0.202 ×10−9 m ( 2 ) =× 0.286 10−9 m.
1/2
2
σ 0 = 100 MPa
From Figure 7.17 the yield strength after 1000 hours ageing is approximately 320 MPa.
The only unknown is L the open space between the particles.
L
14.9 Pa ⋅ m
320 ×106 Pa − 100 ×106 Pa =
L
14.9 Pa ⋅ m
Solving for L:=
L = 0.07 ×10−6 m
220 ×10 Pa
6
The open space between the particles has increased from 0.05 × 10-6 m to 0.07 × 10-6 m or
a 40% increase in aging from peak strength for 1000 hours.
125
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Chapter 7: Making Strong Materials
Solution:
Gb 27 GPa ( b )
τy =
= τ0 +
180 MPa = 38 MPa +
L L
= =
b 0.404 =
nm(s in 45 ) 0.404 nm(0.707) 0.29 nm
27 ×109 Pa ( 0.29 ×10−9 m )
180 MPa − 38 MPa = 142 ×10 Pa = 6
L
7.83 Pa ⋅ m
Solving for L: L = 0.055 ×10−6 m =×
= 5.5 10−8 m
142 ×10 Pa
6
Problem 7.11: Isothermal aging curves in Figure 7.17 show that peak yield strength at
aging temperatures of 450°F (232°C) and 500°F (260°C) occurs in times of 100.6 hours
(4 hours) and 10-0.6 hours (0.25 hours), respectively. Calculate the activation enthalpy for
precipitate formation in this alloy.
Solution:
(a) This is a rate theory problem and Equation 4.31 is used to solve for the activation
enthalpy.
R
k ln 1
R2
∆H a =
− 4.31
1 1
−
T1 T2
Substituting the rate results from temperatures 1 and 2 into Equation 4.37 and inserting
Boltzmann’s constant (k) of 8.62 × 10-5 eV/K-atom allows solution of ΔH a .
R
k ln 1 0.316 h −1
k ln
∆H a =
−
R2
=
− 3.16 h −1
1 1 1 1
− −
T1 T2 505 K 533 K
eV
8.62 ×10−5 (−2.30)
∆H a =
−
k ln 0.10
=
− atom ⋅ K =
1.98
eV
1.98 ×10 K −1 − 1.88 ×10−3 K −1
−3 −3
0.10 × 10 K −1
atom
Problem 7.12: (a) Calculate the porosity of the alumina materials in Table 7.2, assuming
that the alumina is pure and that any change in density from the theoretical value of 3.97
g/cc is due to porosity. (b) Plot the natural log of the flexural strength and Young’s
modulus as a function of porosity to see if the plots agree with Equations 7.8 and 7.9. (c)
Evaluate the terms σ 0 , E 0 , m, and n. (d) Test your results by comparing calculated values
of σ f and E for a density of 3.42 g/cc to the measured values.
126
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Chapter 7: Making Strong Materials
Solution:
ρt − ρ o ρ
(a) The calculation of porosity comes from the Equation 7.7 P = = 1− o
ρt ρt
Density porosity lnFS lnE
3.42 0.138539 5.690321 5.398127
3.6 0.093199 5.823007 5.620363
3.7 0.06801 5.863592 5.713695
3.9 0.017632 5.937497 5.913463
3.92 0.012594 5.991424 5.955798
Strength vs Porosity
6.05
5.95
5.9
Ln(FS MPa)
5.85
5.8
5.75
5.7
5.65
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
Porosity
127
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Chapter 7: Making Strong Materials
5.9
5.8
5.7
Ln(E GPa)
5.6
5.5
5.4
5.3
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16
Porosity
The two plots are relatively linear; therefore the plots are in agreement with Equations
7.8 and 7.9
(d) σ f σ 0 exp(
= = −nP) 403 MPa exp − 2.13(0.1385)
= 403 MPa exp − 0.744
σ f = (403 MPa)(0.745) = 300 MPa This is excellent agreement with the experimental
value of 296 MPa.
128
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Chapter 7: Making Strong Materials
Problem 7.13: A polymer blend will be 75 % PVC and 25 % vol fraction LDPE, to
provide additional ductility to the PVC. Estimate the elastic modulus, tensile strength,
and elongation to failure of the proposed blend if the LDPE and PVC have the following
properties:
Solution:
Assume that all of the properties sum as the volume fraction rule of mixtures.
129
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Chapter 7: Making Strong Materials
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The enemy were in possession of nearly all the Union camps and
camp equipage. Half the field artillery had fallen into his hands; a
division general had been captured—many officers had followed him,
and more than one regiment of soldiers had been made prisoners.
The battle field was cumbered at every step with killed and wounded;
the hospital tents were overflowing and crowded with human agony.
A long ridge bluff set apart for surgical purposes swarmed with the
maimed, the dead and the dying, whose cries and groans broke
fearfully through the pauses of the artillery. A dogged, stubborn
resolution took possession of the men; regiments had lost their
favorite officers; companies had been bereft of their captains. Still
they continued to fight desperately, but with little hope.
At three o’clock the gunboat Tyler opened fire on the enemy, and
at four the Lexington came up, taking position half a mile above the
landing, and opened fire, striking terror into the ranks of the enemy.
General Grant was confident that his troops could hold the enemy
off till morning, and said this while standing with his staff in a group
by the old log post-office on the landing, which was then crowded
with surgeons and the wounded; but still the men fought with a
despairing light in their eyes.
In a time like this, minutes count for years. General Grant used
them to a golden purpose. Colonel Webster, chief of staff, and an
artillery officer of ability, had arranged all the guns he could collect
in a sort of semi-circle, protecting the Landing, and bearing chiefly
on the Union centre and left, by which the rebels were pretty sure to
advance. Corps of artillerists to man them were improvised from all
the batteries that could be found. Twenty-two guns in all were placed
in position. Two of them were very heavy siege guns, long thirty-
two’s. Where they came from, what battery they belonged to, no man
questioned. It was quite unimportant. Enough that they were there,
in the right place, half a mile back from the bluff, sweeping the
approaches by the left, and by the ridge Corinth road, but with few to
work them. Dr. Corvine, surgeon of Frank Blair’s First Missouri
Artillery, proffered his services, which were gladly accepted, and he
worked them with terrible effect.
It was half-past four o’clock—perhaps later still. Every division of
the Union army on the field had been repulsed. The enemy occupied
almost all their camps. The struggling remnant of Federal troops had
been driven to within little over half a mile of the Landing. Behind
was a deep, rapid river. In front was a victorious enemy. Still there
was an hour for fighting. O, that night or Lew. Wallace would come!
Nelson’s division of Buell’s army evidently could not cross in time to
save the day. No one could tell why Lew. Wallace was not on the
ground. In the justice of a righteous cause, and in that semi-circle of
twenty-two guns in position, lay all the hope these beleagured men
could see.
At five o’clock the artillery which had been thundering so stormily,
held its fire a little; the flash of muskets from the enemy’s lines died
away, and his columns fell back on the centre for nearly a mile. With
a sudden swoop they wheeled and again threw their entire force on
the left wing, determined to end the fearful contest of the day then
and there.
Suddenly a broad, sulphurous flash of light leaped out from the
darkening woods, and through the glare and smoke came whistling
leaden hail. The rebels were making their crowning effort for the day,
and as was expected, they came from the left and centre. They had
wasted their fire at one thousand yards. Instantaneously a new
tempest from the black-mouthed Union guns flung out its
thunderous response. The rebel artillery opened, and shell and round
shot came tearing across the open space back of the bluff. The Union
infantry poured in a glorious response from their broken battalions,
invigorated by the announcement that the advance of Buell’s army
was in sight. Just then a body of cavalry appeared across the
Tennessee river, waiting transportation. In their extremity the
soldiers turned their eyes anxiously that way. Was it Buell—was it
Nelson coming to the rescue?
ARRIVAL OF GENERAL BUELL.
The eyes of those weary soldiers brighten. Their courage revived.
Help was near. Even in that lurid atmosphere they could see the
gleaming of the gun-barrels amid the leaves and undergrowth down
the opposite side of the river. They caught hopeful glimpses of the
steady, swinging tramp of trained soldiers. A division of Buell’s army
was coming up.
Then came a boat across with a lieutenant and two or three
privates of the Signal Corps. Some orders were given the officer, and
as instantly telegraphed to the other side by the mysterious wavings
and raisings and droppings of the flags. A steamer came up with
pontoons on board, with which a bridge could be speedily thrown
across the river.
She quietly reconnoitered a few moments, and steamed back
again. Perhaps, after all, it was better to have no bridge there. It
made escape impossible, and left nothing but victory or death to the
struggling Union troops. Preparations were rapidly made for
crossing General Nelson’s division, (for he had the advance of Buell’s
army,) on the dozen transports that had been tied up along the bank.
The division of W. H. L. Wallace held the enemy at bay in his last
desperate effort to break the Union lines. While forcing through a
cross-fire, General Wallace fell mortally wounded. Brigadier-General
McArthur took the command, but he too was wounded, and Colonel
Tuttle, as senior in rank, rallied the shattered brigades. He was
joined by the Thirteenth Iowa, Colonel Crooker; Ninth Illinois,
Colonel Mersy; Twelfth Illinois, Lieutenant-Colonel Chatlain, and
several other fragments of regiments, and forming them in line on
the road, held the enemy in check until that noble line was formed
that breasted that last desperate charge.
At this critical moment a long, loud shout from the Union forces
welcomed in the reinforcements. Eight thousand strong had at
length crossed the river, and swept down upon the battle-field. Buell
and Nelson, by forced marches, made within sound of the booming
thunders of artillery, reached the battle-field just as the fate of war
trembled in the balance. There was no pause for rest or council. So
eager were they for the strife, they scarcely paused for breath before
a line of battle was formed which decided that stormy day’s fight.
The men, weary from the long march, and panting from the speed
which had marked its last stages, ranged themselves in advance of
the exhausted, but unfaltering troops of Sherman, McClernand,
Hurlbut and of W. H. L. Wallace, who lay dying on the battle-field,
while Colonel Tuttle led his brigades to their noble work.
The gunboats Tyler, Lieutenant Gwinn commanding, and
Lexington, James W. Shirk commanding, now steamed up to the
mouth of the little creek, near which Stuart’s brigade had lain in the
morning, and where the rebels were attacking the Union left. When
they reached the mouth of the stream the boats rounded to,
commanding a ravine cut through the bluff, as if for the passage of
their shells, which poured destruction into the ranks of the enemy.
This movement was made under the direction of General Hurlbut,
and it soon swept the enemy’s ranks, carrying terror with every burst
of deadly iron the guns belched forth.
Eager to avenge the death of their commanding General (now
known to have been killed a couple of hours before), and to complete
the victory they believed to be within their grasp, the rebels had
incautiously ventured within reach of their most dreaded
antagonists, as broadside after broadside of seven-inch shells and
sixty-four-pound shot soon taught them. This was a foe they had
hardly counted on, and the unexpected fire in flank and rear
produced a startling effect. The boats fired admirably, and with a
rapidity that was astonishing. The twenty-two land guns kept up
their stormy thunder; and thus, amid the crash and roar, the scream
of shells and demon-like hiss of minie balls, that Sabbath evening
wore away.
Startled by the accumulated force, and disheartened by the fearful
combinations against them, the rebels fell slowly back, fighting as
they went, until they reached an advantageous position, somewhat in
the rear, yet occupying the main road to Corinth. The gunboats kept
pouring a storm of shell on their track, until they retired completely
out of reach, and the battle of the first day ended.
As the sounds of battle died away, and division generals drew off
their men, a council of war was held, and it was decided that as soon
as possible after daybreak the enemy should be attacked and driven
from their snug quarters in the Union camps. Lew. Wallace, who was
coming in on the new road from Crump’s Landing, and crossing
Snake Creek just above the Illinois Wallace’s (W. H. L.) camps, was
to take the right and sweep back toward the position from which
Sherman had been driven on Sunday morning. Nelson was to take
the extreme left. Buell promised to place Crittenden next to Nelson,
and McCook next to him, by a seasonable hour in the morning. The
gap between McCook and Lew. Wallace was to be filled with the
reorganized divisions of Grant’s army; Hurlbut coming next to
McCook, then McClernand, and Sherman closing the gap between
McClernand and Lew. Wallace.