Materials & Streams Report June 16, 2019

for cottton

1. OVERALL PROCESS DATA

Annual Operating Time 7,920.00h

Operating Days per Year 330.00
MP = Undefined

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2.1 STARTING MATERIAL REQUIREMENTS (per Section)

Amount
Gross
Needed Molar Mass
Mass
Section Starting Material Active Product (kg Yield Yield
Yield
Sin/kg (%) (%)
(%)
MP)
Main Section (none) (none) Unknown Unknown Unknown Unknown

Sin = Section Starting Material, Aout = Section Active Product

2.2 BULK MATERIALS (Entire Process)

Material kg/yr kg/h kg/kg MP

Water 7,920,000 1,000.000
cotton 1,584,000 200.000
h2o2 79,200 10.000
NaOCl 1,584 0.200
NaHCO3 3,960 0.500
Sodium Hydroxid 3,960 0.500
optical agent 7,920 1.000
Acetic-Acid 792 0.100
TOTAL 9,601,416 1,212.300

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2.3 BULK MATERIALS (per Section)

SECTIONS IN: Main Branch

Main Section
Material kg/yr kg/h kg/kg MP
Water 7,920,000 1,000.000
cotton 1,584,000 200.000
h2o2 79,200 10.000
NaOCl 1,584 0.200
NaHCO3 3,960 0.500
Sodium Hydroxid 3,960 0.500
optical agent 7,920 1.000
Acetic-Acid 792 0.100
TOTAL 9,601,416 1,212.300

2.4 BULK MATERIALS (per Material)

Water
Water % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-2 20.00 1,584,000 200.000
P-1 20.00 1,584,000 200.000
P-3 20.00 1,584,000 200.000
P-6 20.00 1,584,000 200.000
P-4 20.00 1,584,000 200.000
TOTAL 100.00 7,920,000 1,000.000

cotton
cotton % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-3 100.00 1,584,000 200.000
TOTAL 100.00 1,584,000 200.000

h2o2
h2o2 % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-6 100.00 79,200 10.000
TOTAL 100.00 79,200 10.000

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NaOCl
NaOCl % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-6 100.00 1,584 0.200
TOTAL 100.00 1,584 0.200

NaHCO3
NaHCO3 % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-4 100.00 3,960 0.500
TOTAL 100.00 3,960 0.500

Sodium Hydroxid
Sodium Hydroxid % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-4 100.00 3,960 0.500
TOTAL 100.00 3,960 0.500

optical agent
optical agent % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-5 100.00 7,920 1.000
TOTAL 100.00 7,920 1.000

Acetic-Acid
Acetic-Acid % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-7 100.00 792 0.100
TOTAL 100.00 792 0.100

2.5 BULK MATERIALS: SECTION TOTALS (kg/h)

Raw Material Main Section

Water 1,000.000
cotton 200.000
h2o2 10.000
NaOCl 0.200
NaHCO3 0.500
Sodium Hydroxid 0.500
optical agent 1.000
Acetic-Acid 0.100
TOTAL 1,212.300

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2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)

Raw Material Main Section

Water 7,920,000
cotton 1,584,000
h2o2 79,200
NaOCl 1,584
NaHCO3 3,960
Sodium Hydroxid 3,960
optical agent 7,920
Acetic-Acid 792
TOTAL 9,601,416

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3. STREAM DETAILS

Stream Name S-101 S-102 S-103 S-104

Source INPUT INPUT P-3 INPUT
Destination P-3 P-3 P-1 P-1
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 994.70 1,000.00 997.35 994.70
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 1.00 0.24 0.62 1.00
Component Flowrates (kg/h averaged)
cotton 0.000 200.000 200.000 0.000
Water 200.000 0.000 200.000 200.000
TOTAL (kg/h) 200.000 200.000 400.000 200.000
TOTAL (L/h) 201.065 200.000 401.065 201.065

Stream Name S-106 S-118 S-107 S-108

Source P-1 P-1 INPUT P-6
Destination P-6 P-9 P-6 P-2
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 997.35 994.70 1,007.09 997.35
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 0.62 1.00 0.98 0.62
Component Flowrates (kg/h averaged)
cotton 200.000 0.000 0.000 200.000
h2o2 0.000 0.000 10.000 0.000
NaOCl 0.000 0.000 0.200 0.000
Water 200.000 200.000 200.000 200.000
TOTAL (kg/h) 400.000 200.000 210.200 400.000
TOTAL (L/h) 401.065 201.065 208.720 401.065

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Stream Name S-119 S-110 S-105 S-120
Source P-6 INPUT P-2 P-2
Destination P-9 P-2 P-4 P-9
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,007.09 994.70 997.35 994.70
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 0.98 1.00 0.62 1.00
Component Flowrates (kg/h averaged)
cotton 0.000 0.000 200.000 0.000
h2o2 10.000 0.000 0.000 0.000
NaOCl 0.200 0.000 0.000 0.000
Water 200.000 200.000 200.000 200.000
TOTAL (kg/h) 210.200 200.000 400.000 200.000
TOTAL (L/h) 208.720 201.065 401.065 201.065

Stream Name S-109 S-111 S-121 S-112

Source INPUT P-4 P-4 INPUT
Destination P-4 P-5 P-9 P-5
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 997.26 997.35 997.26 1,491.32
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 1.00 0.62 1.00 0.05
Component Flowrates (kg/h averaged)
cotton 0.000 200.000 0.000 0.000
NaHCO3 0.500 0.000 0.500 0.000
optical agent 0.000 0.000 0.000 1.000
Sodium Hydroxid 0.500 0.000 0.500 0.000
Water 200.000 200.000 200.000 0.000
TOTAL (kg/h) 201.000 400.000 201.000 1.000
TOTAL (L/h) 201.552 401.065 201.552 0.671

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Stream Name S-113 S-122 S-114 S-115
Source P-5 P-5 INPUT P-7
Destination P-7 P-9 P-7 P-8
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 997.35 1,491.32 1,042.02 997.35
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 0.62 0.05 0.49 0.62
Component Flowrates (kg/h averaged)
Acetic-Acid 0.000 0.000 0.100 0.000
cotton 200.000 0.000 0.000 200.000
optical agent 0.000 1.000 0.000 0.000
Water 200.000 0.000 0.000 200.000
TOTAL (kg/h) 400.000 1.000 0.100 400.000
TOTAL (L/h) 401.065 0.671 0.096 401.065

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Stream Name S-123 S-124 S-116 S-117
Source P-7 P-9 P-8 P-8
Destination P-9 OUTPUT OUTPUT OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (°C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,042.02 998.93 994.70 1,000.00
Total Enthalpy (kW-h) 0.00 0.00 0.00 0.00
Specific Enthalpy (kcal/kg) 0.00 0.00 0.00 0.00
Heat Capacity (kcal/kg-°C) 0.49 0.99 1.00 0.24
Component Flowrates (kg/h averaged)
Acetic-Acid 0.100 0.100 0.000 0.000
cotton 0.000 0.000 0.000 200.000
h2o2 0.000 10.000 0.000 0.000
NaHCO3 0.000 0.500 0.000 0.000
NaOCl 0.000 0.200 0.000 0.000
optical agent 0.000 1.000 0.000 0.000
Sodium Hydroxid 0.000 0.500 0.000 0.000
Water 0.000 800.000 200.000 0.000
TOTAL (kg/h) 0.100 812.300 200.000 200.000
TOTAL (L/h) 0.096 813.168 201.065 200.000

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4. OVERALL COMPONENT BALANCE (kg/yr)

COMPONENT IN OUT IN-OUT

Acetic-Acid 792 792 0
cotton 1,584,000 1,584,000 0
h2o2 79,200 79,200 0
NaHCO3 3,960 3,960 0
NaOCl 1,584 1,584 0
optical agent 7,920 7,920 0
Sodium Hydroxid 3,960 3,960 0
Water 7,920,000 7,920,000 0
TOTAL 9,601,416 9,601,416 0

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5. EQUIPMENT CONTENTS

This section will be skipped (overall process is continuous)

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