Issued Date : 18-Sep-23

KEY PERFORMANCE INDICATOR Prepared by: Checked by:

Ary Rahma Padilla Aulia Suhaiminur
DUMP TRUCK - PLANT DEPT - SITE SUNGAI LILIN
PROBLEM IDENTIFICATION
BREAKDOWN RATIO
No. Model C/N Plan PA Act. PA Dev. Problem
PHYSICAL AVAILABILITY DUMP TRUCK BS, 1.07% 1 HINO 500 DT28019 79.10% 71.50% 7.60% FIP PROBLEM

BT, 0.11% 2 HINO 500 DT28021 76.40% 73.57% 2.83% SPRING BROKEN
3 HINO 500 DT28099 70.80% 73.89% -3.09% CHASSIS CRACK

160.00% 4 HINO 500 DT28100 68.50% 20.83% 47.67% CHASSIS CRACK

5 HINO 500 DT28101 0.00% 0.00% 0.00% CHASSIS CRACK
140.00% DISC CLUTCH WORN OUT
6 AXOR DT28050 96.20% 27.98% 68.22%
7 AXOR DT28113 0.00% 0.00% 0.00% BUSHING CYLINDER DUMP WORN OUT
120.00%
BUS, 8 AXOR DT28115 0.00% 0.00% 0.00% HAND PUMP & SPRING BROKEN
100.00% 98.82%
100.00% 9 FAW 340 HP DT28075 95.80% 42.06% 53.74% BLOWER AC BROKEN
87.52% 89.56%
83.54%
PA

10 FAW 340 HP DT28078 93.30% 72.73% 20.57% PIN SPRING WORN OUT
80.00%
BREAKDOWN CLASIFICATION
68.12% 70.05% 11

60.00% 12
B4, 0% B5, 0%
B3, 0% 13
40.00% 31.34% 14
BT, 0
15
20.00%
16
0.00% B0, 27% 17
FUSO 220

GIGA FVZ34
FAW 340 HP

FAW 380 HP

HOWO 371 HP
AXOR

HINO 500

18
B1, 72% 19
20
21
B2, 0% 22
CORRECTIVE ACTION

No Model C/N Action PIC STATUS

1 HINO 500 DT28019 REPAIRE FUEL INJECTION PUMP PLANT CLOSE
PLAN PA PLT ACTUAL PA ACH PLT BT B0 B1 2 HINO 500 DT28021 REPLACE SPRING BROKEN PLANT OPEN
3 HINO 500 DT28099 REPAIRE CHASIS & HOSE AC BROKEN PLANT CLOSE
4 HINO 500 DT28100 WELDING CHASIS PLANT CONTINUE
5 HINO 500 DT28101 WELDING CHASIS PLANT CONTINUE
6 AXOR DT28050 REPLACE DISC CLUTCH , WAITING PART LOGISTIC OPEN
MTBF ACHIEVEMENT 7 AXOR DT28113 REPLACE BUSHING, WAITING PART LOGISTIC OPEN
140
MTTR ACHIEVEMENT 8 AXOR DT28115 REPLACE SPRING & HAND PUMP, WAITING PART LOGISTIC OPEN
9 FAW 340 HP DT28075 REPACE BLOWER AC PLANT CLOSE
100.0 120 10 FAW 340 HP DT28078 REPLACE PIN SPRING PLANT CLOSE

90.0 11
100 12
80.0
13
70.0 14
80
60.0 15

60 16
50.0
17
40.0 18
40
19
30.0
20
20.0 20 23

10.0 24
0 0
0.0
HINO 500

TOTAL
AXOR

FUSO 220

GIGA FVZ34
HOWO 371 HP
FAW 340 HP

FAW 380 HP
GIGA FVZ34

TOTAL
FAW 340 HP

FAW 380 HP

HINO 500

FUSO 220
AXOR

HOWO 371 HP

No FOLLOW UP OF PREVIOUS / NEXT CORRECTIVE ACTION P.I.C DUE DATE

1 PREPARE PEKERJAAN WELDING , PRIORITASKAN MINOR REPAIRE UNTUK UNIT HINO DUMP TRUCK LOGISTIC CONTINUE

2 FOLLOWUP QUOTATION TO VENDOR TERKAIT KEBUTUHAN PART UNIT FAW ( ENGINE, KNUCKLE & MONTING) PLANT CONTINUE
TARGET MTBF 19 September 2023
TARGE MTTR MTTR ACTUAL 2 FOLLOW UP TO DEALER ALUN FOR ESTIMATION SUPPLAY SPRING, HAND PUMP & BUSHING LOGISTIC
MTBF ACTUAL

FAW 340 HP FAW 380 HP AXOR HINO 500 FUSO 220 HOWO 371 HP GIGA FVZ34 TOTAL

PLAN PA PLT 92.00% 92.00% 56.75% 75.00% 68.80% 85.00% 85.00% 76.91%
ACTUAL PA 68.12% 83.54% 31.34% 70.05% 100.00% 87.52% 89.56% 70.61% FAW 340 HP FAW 380 HP AXOR HINO 500 FUSO 220 HOWO 371 HP GIGA FVZ34 TOTAL
ACH PLT 74.04% 90.80% 55.22% 93.40% 145.35% 102.96% 105.37% 91.81% TARGET MTBF 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0
MTBF ACTUAL 38.1 58.5 52.6 26.2 56.0 91.9 43.0 52.3

TYPE FAW 340 HP FAW 380 HP AXOR HINO 500 FUSO 220 HOWO 371 HP GIGA FVZ34 TOTAL

BS 8.7 11.7 - 8.8 - 5.6 - 29.3

Breakdown Achievement

BUS 526.9 264.9 461.4 491.3 - 36.2 - 1744.4 FAW 340 HP FAW 380 HP AXOR HINO 500 FUSO 220 HOWO 371 HP GIGA FVZ34 TOTAL
BT - - - 3.1 - - - 3.1 TARGE MTTR 7 7 7 7 7 7 7 7
B0 142.9 96.9 125.4 491.3 - 36.2 - 856.4 MTTR ACTUAL 17.9 11.5 115.4 11.2 0.0 13.1 5.0 24.9
B1 384.0 168.0 336.0 - - - - 888.0
B2 - - - - - - - 0.0
B3 - - - - - 168.0 - 0.0
B4 - - - - - - - 0.0
B5 - - - - - - - 0.0
TOTAL 535.6 276.6 461.4 503.2 0.0 41.7 0.0 1776.8 ##
BS 0.49% 0.66% 0.50% 0.31% 0.0
BUS 29.65% 14.91% 25.97% 27.65% 2.04% 98.18%
BT 0.17% 0.0