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Basic SRM Principles
Basic SRM Principles
Once the number of poles is chosen, the next parameters are stator βs and rotor βr pole arcs in order to minimize
the inductance, maximize the inductance ratio, avoid dead zones and allow four quadrant operation. The stator
and rotor pole tapering angles αs and αr are direct functions of the number of stator and rotor teeth:
The control scheme is based on the torque-speed characteristic (Figure). Three basic modes of operation of
switched reluctance motor based on the torque speed characteristic. Currents in the stator circuits are switched
on and off in accordance to the rotor position. With this simplest form of control, the switched reluctance motor
inherently develops the torque speed characteristics typical of d.c. machine.
A torque is produced when one phase is energized and the magnetic circuit tends to adopt a configuration of
minimum reluctance, i.e. the rotor poles aligned with the excited stator poles in order to maximize the phase
inductance. As the motor is symmetric, it means that the one phase inductance cycle is comprised between the
aligned and unaligned positions or vice versa (Figure).
The aligned position (La)
Consider a pair of rotor and the stator poles to be aligned. Applying a current to phase establishes a flux through
stator and rotor poles. If the current continues to flow through this phase, the rotor remains in this position, the
rotor pole being ”stuck” face to face to the stator pole. This position is called aligned position, and the phase
inductance is at its maximum value (Lmax or La) as the magnetic reluctance of the flux path is at its minimum.
Inductance profile of SRM.
Intermediate rotor positions (Lint)
At intermediate positions the rotor pole is between two stator poles. In this case the induction is intermediate
between the aligned and unaligned values. If there is any overlap at all, the flux is diverted entirely to the closer
rotor pole and the leakage flux path starts to increase at the base of the stator pole on one side.
The unaligned position (Lu)
In the unaligned position, the magnetic reluctance of the flux path is at its highest value as a result of the large
air gap between stator and rotor. The inductance is at its minimum (Lmin or Lu). There is no torque production in
this position when the current is flowing in one the adjacent phases. However, the unaligned position is one of
unstable equilibrium.
Figure shows the idealised inductance profile of one phase as a function of the rotor position for a pair of stator
poles. The number of cycles of inductance variation per revolution is proportional to the number of rotor pole
pairs, and the length of the cycle is equal to the rotor pole pitch. In reality the rotor pole arc βr is always larger
than the stator pole βs if Ns > Nr. The value of the interval αr − βr between the rotor teeth is larger than βs in order
to have the
minimum value of the inductance Lmin as low as possible. For the calculation, the value of the air gap is
considered to be constant in the interval where the stator and rotor teeth are face to face.
The equation of the inductance profile can be rewritten as:
The torque developed by a phase in which current flows tends to move the rotor in such a direction as to
increase the phase inductance, i.e. the aligned position. This means that the motoring torque can be produced
only in the direction of the rising inductance. The instantaneous torque is obviously not constant, as shown
further, depending of the rotor position and the instantaneous phase current. Note that the torque is independent
of the direction of current flow, the motoring or braking torque production only depending of the rotor position,
suggesting the existence of the impact of switching angles of the power electronic switches.
This first mode is the natural one with fixed supply voltage and fixed switching angles. The operating region is
the constant torque region, below rated speed. Base speed (ωb) is defined as the highest speed at which
maximum current can be supplied to the motor (Imax) at rated voltage, with fixed switching angles. There is, of
course, a family of characteristics for varying supply voltages. At given speed the flux is proportional to the
voltage U, and the torque varies with the current squared. The chopping voltage control is able to control an
SRM drive only in the mode below rated speed where the generated voltage, being larger than the back-EMF,
forces the drive states on the sliding surface.
If fixed switching angles are maintained at speeds above ωb, the torque falls as 1/ω. This is the second
important mode of operation, when the machine speed is above base speed (ωb). A control alternative for the
switched reluctance motor is to reduce the conduction angle θc = θoff − θon at constant voltage. In this mode, the
voltage generator is fully applied across the phase till θoff and the current decreases.
There is a practical limitation of increasing the conduction angle. If it were increased so that the turn-off angle
corresponds to the next cycle turn-on angle, then the flux level would not return to zero at the end of each pulse.
In this case, the net flux in the phase winding would increase until the machine became continuously saturated.
This corresponds to a rotor speed ωp. Running above this sped implies a fall of the torque production as 1/ω2.
1. Two Power Semiconductor Switching Devices per phase and two diodes
As shown in fig 3 phase winding A is connected to the dc supply through power
semiconductor devices T1 and T2. Depending upon the rotor position, when the phase
winding A is to be energized the devices T1 and T2 are turned ON. When the phase winding is
to be disconnected from the supply (this instant is also dependent on the position of the
shaft) the devices T1 and T2 are turned off. The stored energy in the phase winding A tends to
maintain the current in the same direction. This current passes from the winding through
D1 and D2 to the supply. Thus the stored energy is fed back to the mains.
Similarly phase winding B & C are also switched on to the supply and switched off from the
supply in a cyclic manner. This circuit requires 2 power switching devices and 2 diodes for
each phase winding. For high speed operation it is required to see that the stored energy
can be fed back to the mains within the available period.
Usually the upper devices T1, T3 and T5 are turned on and off from the signals obtained from
the rotor position sensor. The duration of conduction or angle of conduction θ can be
controlled by using suitable control circuitry. The lower devices T2, T4, T6 are controlled from
signals obtained by chopping frequency signal. The current in the phase winding is the result
of logical AND of the rotor position sensor and chopping frequency. As a result, it is possible
to vary the effective phase current from a very low value to a high value. For varying the
following methods are available.
Merits
Control of each phase is completely independent of the other phase.
The converter is able to free wheel during the chopping period at low speeds which
helps to reduce the reduce the switching frequency and thus the switching losses of
the converter.
The energy from the off going phase is feedback to the source, which results in
utilization of energy
Demerits
Higher number of switches required in each phase, which makes the converter
expensive and also used for low voltage applications.
This circuit makes use of a smaller number of power switching devices and diodes as shown
in fig 3.5. When the (SCRs) switching devices T and T1 are turned on phase winding A is
energized from the dc supply. When these devices are turned off the stored energy in the
phase winding is fed back to the mains through diodes D and D1. When devices T and T 2 are
turned on the phase winding B is energized. When they are turned off ,the stored energy in
B phase winding C is switched on and off from the mains. The cycle gets repeated.
This circuit makes use of (n+1) power switching devices and (n+1) diodes where n is equal to
the number of phases.
Merits
The converter uses low number of switching devices, which reduces the cost of the
converter.
The converter is able to freewheel during the chopping, thus reducing the switching
frequency and losses.
Voltage rating of all the switching devices and the diodes are V dc, which is relatively low.
The energy for the off going phase is transferred back into the source, which results in useful
utilization of the energy and also improves the efficiency.
Demerits
Disability to magnetize a phase while the off going phase is still demagnetizing which
results in higher torque ripple during commutation.
At higher speeds of the off going phase cannot be de-energized fast enough because
the common switch ―T‖ keeps turnings on intermediately, disabling forced
demagnetization.
The common switch conducts for all the phases and thus has higher switching stress.
In stepper motor, the purpose of bifilar winding is for bipolar excitation with a reduced
number of switching elements.
When T1 is turned on the dc current passes through the phase winding A. when the devices
T1 is turned off the stored energy in the magnetic field is fed back to the dc source through
the winding A‘ and D1 to the supply.
The three devices operate in a sequential way depending upon the signals obtained from the
rotor position sensor and the chopping signals for PWM technique obtained from the
controller.
Merits
The converter uses lower number of switching devices thus reducing the cost on the
converter.
The converter allows fast demagnetization of phases during commutation.
Demerits
Bifilar winding suffers from double number of connections.
A poor utilization of copper.
Freewheeling is not possible during chopping as the phases have -Vdc. this causes of
higher ripples in current and torque during chopping.
The imperfection in the coupling between the two winding causes voltage spikes
during turn off.
The copper loss associated with the auxiliary winding is unacceptable high for many
applications.
The main power supply is split into two halves using split capacitors. During conduction,
energy is supplied to the phases by one half the power supply. During commutation period,
the phases demagnetize into other half of the power supply.
When switch T1 is turned on, phase winding 1 is energized by capacitor c1. When switch T2
is turned off, the stored energy in the phase winding 1 is fed back to the capacitor c2
through diode D4.
Merits
It requires lower number of switching devices.
Demerits
During chopping, freewheeling is not possible as the phaser have the voltage Vdc/2.
This causes higher switching frequency and more losses.
This is not feasible for low voltage application.
The converter is fewer faults tolerant as fault in any phase will unbalance the other
phase that is connected to it.
5. C-Dump circuit
In the C dump circuit shown in fig. the device count is reduced to ‗n‘ plus one additional
devices to bleed the stored energy from the dump capacitor C back to supply via the step
down chopper circuit. The mean capacitor voltage is maintained well above the supply to
permit rapid defluxing after commutation.
A control failure in the energy-recovery circuit would result in the rapid build-up of charge
on the capacitor and if protective measures were not taken the entire converter could fail
from over voltage.
Demerits
Dump capacitor voltage is maintained ―2 Vdc‖ to allow fast demagnetization. But use of
a capacitor and an inductor in the dump circuit and also the voltage rating of other
devices is twice the bus voltage
Monitoring of the dump capacitor voltage 'C‘ and control of dump switch T makes the
converter very complicated and also the converter does not allow freewheeling.
The position of rotor is sensed by the rotor position sensor and it provides its corresponding output
to the error detector. Error detector compares reference speed and actual speed to generate error
signal which is given to controller block. The controller either fuzzy or PI gives control signal to the
converter according to the error signal. The speed of the motor is controlled by the converter
through proper excitation of their corresponding windings. The variation between the set points and
the measured variable sets the manipulated variable in the proportional controller. If the variation is
high, the manipulated variable will get affected and it cannot stabilize higher order processes. Large
gain is needed to improve the steady state error, when proportional controller is used. If proportional
gain is high then the system is said to be unstable. If gain is low, it is said to be stable system.
Proportional controller does not eliminate the error just reduces it. The combination of proportional
and integral terms is essential to refine the speed of the response and also to eliminate the steady
state error. By giving feedback to the converter the performance of the PI controller can be improved
and it conquers the disturbances. The forced oscillation and steady state error can be eliminated in PI
controller during the operation of P controller and on-off controller respectively.
In hard chopping mode: Fig. 2b, the phase voltage is switched between (–U) and (+U) value. For
phase inductance L1, both switches T1 and T2 are switching on during the conducting period. So,
(+U) voltage is applied to conducting phase when T1 and T2 are on, and (–U) voltage is applied when
T1 and T2 are off before the phase current drops to zero. It has large value of current ripples. It can
be applied in braking operation.
The size of the active part of an electrical machine depends on two factors: the
required torque and the effectiveness of the cooling system. For a given torque, the
machine size may be reduced to some extend by improving the cooling effectiveness.
But such improvement would increase the machine manufacturing cost. Once a means of
cooling compatible with the fabrication cost has been chosen, the only parameter that
determines the motor size is the magnitude of torque. In general, electrical machines
are designed starting from the output equation, which relates the bore diameter D (inner
stator diameter), rotor length l, rated speed n, and magnetic and electric loadings to the
rated output power P:
Usually, the designer determines a common number of stator and rotor poles Ns and Nr
and deviates from this fixed value only for very special applications because then
converter configurations and feedback devices can be standardized. There are many
possible combinations for the number of poles resulting in different phase numbers. The
choice of the
number of phases mainly depends on the desired application and their required properties.
Generally, it is preferred to have the ratio between Ns and Nr is a noninteger. T he stator
and rotor pole combinations common in industrial designs are given below:
Table 2.1 Typical stator and rotor pole combinations
Poles
Stator Ns 4 6 12 8 12 10
Rotor Nr 2 4 8 6 10 8
This thesis primarily focuses on the popular combinations of two 3-phase prototypes
with 6 stator and 4 rotor poles and one 4-phase motor with 8 stator and 6 rotor poles.
The 8/6- machine has the advantage of smaller torque ripple than the 6/4 machine
while having the disadvantage of using more switches in the converter, two extra
terminals and higher core losses (assuming the same rotor speed) because of higher
remagnetization frequency.
To maintain balanced phase currents and minimize acoustic noise, the SRM needs a
uniform air gap. The machine also requires a small air gap to maximize specific torque
output and minimize the volt-ampere requirement in the converter. A small air gap
decreases the minimum reluctance in the zone of stator-rotor-pole-overlapping and
therefore increases the achievable torque. So the air gap should be chosen in such a way
that the machine works reliable under common operating conditions in every operating
point.
2.5 Stator and rotor pole angle selection
The pole arcs of stator and rotor s and r define the width of stator and rotor poles ts and tr:
The selection of various coefficients related to the motor geometry, magnetic and
electric properties.
The final machine design is achieved through an iterative process of analytical steady-
state and dynamic performance calculations, numerical FEM calculations and simulations.
The slot area can be calculated by subdividing the stator slot into two geometric
sections, as shown in Fig. (a) has a trapezoidal cross section; the cross section of
section (b) is a segment of circle.
The cross section of the trapezoidal section A(a) can be calculated with:
The parameter t is the stator pole width at the pole base regarding tapered (trapezoidal) pole
s,y
shapes. With respect to Fig.b it can be calculated with the tapering angle of the stator pole side
γ as follows:
s
The number of turns per phase respectively the number of turns per pole can be roughly
estimated with the assumption that the conduction (‘dwell’) angle Θ of the SRM at a particular
d
speed has a certain value, maybe the stroke angle. Under the condition of single pulse operation
with no current chopping the maximum flux value is given by the law of induction (recessive
voltage drops are neglected) with the dc supply voltage V .
s
The fundamental principle of operation of a SRM is based on the variation in flux linkage with the
change in the angular position of the rotor. The sensorless scheme relies on the fuzzy based rotor
position estimator model of the SRM drive. The dynamics of the SRM drive can be represented by a
set of non-linear first-order differential equations. The block diagram of the sensorless scheme is
shown in figure. It consists of various sub-systems necessary for PID speed controlled SRM drive with
fuzzy logic used as a rotor position estimator. The flux estimator produces flux linkage by using phase
voltage and current as inputs. The experimental data of flux linkage and phase current are used as
inputs to fuzzy estimator and map them in fuzzy rule base for estimating the angle as an output. The
suitable type of low pass filter has been used to produce refined estimated angle for inverter
operation and simultaneously used to obtain estimated speed for comparison.
Complex controls are required for higher power drives, particularly where a wide speed
range is required at constant power, and microprocessor controls are used. As high-speed
operation, the peak current is limited by the self-emf of the phase winding. A smooth
current waveform is obtained with a peak/rms ratio similar to that of a half sinewave.
At low speed, the self-emf of the winding is small and the current must be limited by
chopping or PWM of the applied voltage.
As the current reference increase the torque increases. At low currents the torque is roughly
proportional to current squared but at higher current it becomes more nearly linear. At very
high currents, saturation decreases the torque per ampere again. This type of control
produces a constant-torque type of characteristics.
With loads whose torque increases monotonically with speed, such as fans and blowers,
speed adjustment is possible without tachometer feedback but general feedback is needed
to provide accurate speed control. In some cases, the pulse train from the soft position
sensor may be used for speed feedback, but only at relative high speeds.
As low speeds, a larger number of pulses per revolution are necessary and this can be
generated by an optical encoder or resolver for alternatively by phase-locking a high
frequency oscillator to the pulses of the commutation sensor. System with resolver-feedback
or high-resolution optical encoders can work right down to zero speed.
The ―hysteresis type‖ current regulator may require current transducers of wide
bandwidth, but the SR drive has the advantage that they can be grounded at one end with
the other connected to the negative terminal of the lower phase leg switch. The sensors
used are shunts or hall-effect sensors within build current sensing.
A desirable future of both control methods is that the current wave form tends to retain the
same shape over a wide speed range.
When the PWM duty cycle reaches 100%, the motor speed can be increased by increasing
the conduction period. These increases eventually reach maximum values after which the
torque becomes inversely proportional to speed squared but they can typically double the
speed range at constant torque. The speed range over which constant power can be
maintained is also quite wide and very high maximum speeds can be achieved, as in the
synchronous reluctance motor and induction motor, because there is not the limitation
imposed by fixed as in PM motors.
1. Inductance Method
Inductance method positioning is premised on the core saturation effect and the magnetization or
demagnetization effect produced by the magnetic field of permanent magnet in different directions
on the armature. If the change of inductance is detected, the rotor position can be detected as well at
zero and low speed.
Winding inductance is a function of rotor position and winding current. The rate of current change is subject to a
considerable impact from the inverse potential, which renders this method unsuited to the condition of high-
speed down-position estimation. It is indicated that since the method assumes that the motor conforms to the
ideal model, the inevitable process problems arising from production will lead to the deviation of the three-
phase inductance in the armature winding, and that armature, iron loss, copper loss and demagnetization motor
loss will undergo progressive changes as the running time of the motor is extended, thus making detection less
consistent.